Bergen - Pan PANADERO - Free user manual and instructions

USER MANUAL Bergen PANADERO

Modern black wood oven with visible flames and wooden logs at the bottom (no text or symbols)

USAGE AND MAINTENANCE INSTRUCTIONS...... p. 4

INSTRUCTIONS D'UTILISATION ET D'ENTRETIEN p. 9

Wood: an ecological fuel

Wood is a renewable source of energy which answers the energy and environmental demands of the 21st century.

Throughout its long life, a tree grows from sunlight, water, mineral salts and CO2. Following the general pattern of nature, it soaks up energy from the sun and supplies us with the oxygen essential for animal life.

The quantity of CO2 given off during the combustion of wood is no greater than that given off by its natural decomposition. This means we have a source of energy that respects the natural cycle of millions of years. Burning wood does not increase the CO2 in the atmosphere, making it an ecological source of energy which plays no part in the greenhouse effect.

In our wood-burning stoves logs are burnt cleanly without leaving any residue. Wood ash is a high quality fertilizer, rich in mineral salts.

In buying a wood-burning stove, you will help the environment, your heating will be very economical and you will be able to enjoy watching the flames, something no other form of heating can offer.

You have purchased a PANADERO product. Apart from correct maintenance, our woodstoves require installation strictly in accordance with legislation. Our products conform to the EN 13240:2001 and A2:2004 European norm, however it is very important for you the consumer to know how to correctly use your woodstove following the recommendations we set out. For this reason, before installing our product you must read this manual carefully and follow the usage and maintenance instructions.

POSITION OF THE SMOKE PIPE

1) Place the first tube in the smoke outlet circle at the top of the stove, and attach the "other" tube onto the end.
2) Join it to the rest of the chimney.
3) If the tubing reaches the exterior of your home, place the "hat" onto the end.

INSTALLATION

You have purchased a wood burning stove with a vermiculite insulated combustion chamber. Do not remove the vermiculite boards!!!!

• All local regulations, including those referring to National and European standards need to be complied with when installing the appliance.
• The installation of the smoke outlet must be as vertical as possible, avoiding the use of joints, angles and deviations. If the installation is connected to a masonry chimney pipe we recommend the tubes reach the exterior exit. If the smoke outlet is via tubing only, at least three meters of vertical tubing are recommended.

- IMPORTANT: The installation and regular cleaning of this stove must be carried out by a qualified professional. The ventilation opening must never be obstructed.

- IMPORTANT: The woodstove must be installed in a well ventilated place. It is advisable to have at least one window in the same room as the stove which can be opened.

- The tube connections should be sealed with a refractory putty to prevent soot from falling through the joints.

- Do not position the stove near combustible walls. The stove should be installed on a non-combustible floor surface, if not a metal plate covering the bottom surface area of the stove must be placed underneath it and extend further than 15 cm at the sides and 30 cm at the front.

- Whilst the stove is in use remove any material nearby which could be damaged by the heat: furniture, curtains, paper, clothes, etc. The minimum safety distance from adjacent combustible materials is as shown on the last page of this manual.

- The ease of access for the cleaning of the product, smoke outlet and chimney must be considered. If you intend to install your stove near an inflammable wall, we advise you to leave a minimum distance to facilitate cleaning.

- This stove is not suitable for installation in any chimney system shared by other sources.

- The stove should be installed on flooring with adequate support. If your current floor

does not comply with this criterion, it should be adapted with appropriate measures (for example, a weight distribution plate).

FUEL

- Use only dry wood with a maximum moisture content of 20%. Wood with a moisture content higher than 50 or 60% does not heat and combusts very badly, and creates a lot of tar, releases excessive amounts of vapour and deposits excess sediments onto the stove, glass and smoke outlet.

- The fire should be lit using special fire lighters, or paper and small pieces of wood. Never try to light the fire using alcohol or similar products.

- Do not burn domestic rubbish, plastic materials or greasy products that can pollute the environment and lead to risks of fire due to obstruction of the pipes.

FUNCTION

- It is normal for smoke to appear during the first few uses of the stove, as certain components of the heat-resistant paint burn whilst the pigment of the actual stove is fixed. Therefore the room should be aired until the smoke disappears.

- The woodstove is not designed to function with the door open under any circumstances.

- The stove is intended to function intermitently with intervals for recharging the fuel.

- For the lighting process of the stove it is recommended you use paper, fire lighters or small sticks of wood. Once the fire starts to burn, add to it two logs of wood each weighing 1.5 to 2 kg as a first initial charge. In this lighting process the air inlets of the stove must be kept completely open. If necessary the drawer for removing ashes can also be opened to begin with. Once the fire is more intense, close the drawer completely (if open) and regulate the intensity of the fire by closing and opening the air inlets.

- In order to achieve the stated nominal heat output of this stove a total quantity of 1,5 kg of wood must be placed inside at intervals of 45 min.

The logs should be positioned horizontally and separate from one another, to assure a correct combustion. In any instance a charge of fuel must not be added to the stove until the previous charge has been burnt, leaving only a basic fire bed which is enough to light the next charge but no stronger.

- To achieve a slow combustion you should regulate the fire with the air draughts, which must be kept permanently unblocked to allow the combustion air to be distributed.

- After the first initial lighting, the brass pieces of the stove may become a coppery colour.

- It is normal for the seal of the glass door panel to melt with use. Even though the stove can function without this seal, it is recommended that you replace it seasonally.

- The lower drawer can be removed in order to clear out ash. Empty it regularly without waiting for it to fill up too much, to avoid the grill becoming damaged. Take care with the ash which may still be hot up to 24 hours after the stove has been used.

- Do not open the door abruptly in order to avoid smoke being released, and never open

it without opening the air draught beforehand. Open the door only in order to put in the appropriate fuel.

- The glass, brass pieces and stove in general may reach very high temperatures. Do not expose yourself to risks of burns. When handling metal pieces, use the glove provided with the stove.

- Keep children away from the stove.

- If you have trouble lighting the stove (due to cold weather, etc.) it can be lit with folded or scrunched up paper which is easier to light.

- In case of the stove becoming too hot, close the air draughts to reduce the intensity of the fire.

- In case of malfunction, contact us the manufacturers.

- For optimum performance, on ignition open only the primary air and once the fire gets going (1 or 2 minutes) close off most of the primary air leaving only a very small opening to allow for slow combustion.

- When you place the logs in the oven's firewood rack, ensure they are not in contact with the top

MAINTENANCE

- It is advisable to clean the glass door panel periodically to avoid blackening by soot deposits. Professional cleaning products are available for this. Never use water. Never clean the stove while it is in use.

- It is also important to clean the smoke outlet tubing periodically and check there are no blockages before relighting fuel after a long period of non-use. At the start of each season a professional should carry out a revision of the installation.

- In the event of a fire in the smoke outlet, close all air draughts if possible and contact the authorities immediately.

- Any replacement part which you may need must be recommended by us.

- The fiberglass cord used for the oints may degrade over time. If this happens, you will have to replace it with a new fiberglass tape.

GUARANTEE

This is a high quality stove, manufactured with great care. Even so, if any defect is found please first contact your distributor. If they are unable to solve the problem they will contact us and send us the stove if necessary. Our company will replace any faulty parts free of charge up to five years from the date of purchase. We will not charge for repair work, however any transport costs must be paid by the client.

Since this apparatus has been tested by a homologated laboratory the following parts are NOT covered by warranty:

-Glass

-Internal grate

-Vermiculite

-Door handle, air-inlet knobs, etc.

In the interior of the packaging, you will find a quality control slip. We request that you send this to your distributor in case of any claim.

If any deformation occurs inside the combustion chamber, this is due to overheating of the device and therefore NOT covered by the warranty.

Since this device has been tested in a homologated laboratory and since we check our devices a full 100%, making sure that the electric wiring operates correctly before shipping, the fan and the electric wiring are not covered by our warranty.

PROPERTIES OF THE FAN

This model is equipped with a tangential fan (170 m3/h). It takes the air in the lower part to circulate in the woodstove and share it out from the top part.

The fan has a thermostat to regulate the temperature. It starts to 50^ C to prevent overheating

The woodstove has an electric switch with three positions to regulate the hot air flow rate.

• In position 0, the fan is off but if the temperature reach 50^ , the thermostat let the fan starting, on the position I
• In position I, the fan reach 60% of the maximum speed.
• In position II, the fan reach the maximum speed.

IMPORTANT: the fan must be ALWAYS connected to the network to prevent overheat to deterioration.

MEASUREMENTS AND CHARACTERISTICS

• Height 914 mm
• Width 468 mm
• Depth 489 mm
• Weight....128 Kg
• Firewood entrance ..... 360 x 290 mm
• Smoke outlet 150-153 mm
• Iron sheet body of 5 mm.
• Cast iron grill
• Paint, resistant up to 800 °C
• Vitro-ceramic glass, 750 °C

• Firewood up to 40 cm long

• Nominal heat output 7.5 kW

• Energy efficiency 80,7%
• CO emission 0.10%
• Minimum flue draught for nominal heat output .... 11,8 Pa
• Flue gas mass flow 5.6 g/s
• Flue gas temperature 248°C
• Distance to adjacent combustible materials 80 cm
• Heating volume (aprox.) .... 250 m ^3

EN 13240: 2001 & A2: 2004	HIJO DE MIGUEL PANADERO P.I. CAMPOLLANO AV EN ID A 5°, 13-15 02007 ALBACETE -SPAIN
"BERGEN" WOODSTOVE ....18 FREESTANDING ROOMHEATER FIRED BY SOLID FUEL CERTIFICATE N 39-11540-T-2 DECLARATION OF PERFORMANCE ....11243 NOTIFIED BODY....1015
Thermal output ....7.5 kW Energy efficiency....80,7 % Emission of CO in combustion products 0.10 % Flue gas temperature....248 °C Distance to adjacent combustible materials 80 cm Dust concentration at 13% O2.....30 mg/Nm ^3 Fuel types.... Firewood and briquetted wood

INSTRUCTIONS D'UTILISATION ET D'ENTRETIEN

WYMIARY I CHARAKTERYSTYKA

Installation and safety instructions for AC/DC built-in devices

The device type and date of manufacture (week/year) can be found on the device rating plate. In the event of any queries about the device, please quote all details given on the rating plate.

For further information please visit: www.ebmpapst.com

1. SAFETY REGULATIONS AND NOTES 1

1.1. Hazard warning levels 1

1.2. Warranty and liability 1

1.3. Personnel qualifications 1

1.4. Basic safety regulations 2

1.5. Voltage and current 2

1.6. Safety and protective functions 2

1.7. Electromagnetic radiation 2

1.8. Mechanical movement 2

1.9. Noise emissions 2

1.10. Hot surface 2

1.11. Transportation 2

1.12. Storage

1.13. Disposal

2. INTENDED USE 3

2.1. Intended use also includes 3

2.2. Improper use

3. CONNECTION AND START-UP 3

3.1. Mechanical connection 3

3.2. Electrical connection 3

3.3. Plug connection 4

3.3.1. Preparation of cable for connection 4

3.3.2. Making supply connections 4

3.4. Checking connections 4

3.5. General – switching on device 4

3.6. General – switching off device 4

1. MAINTENANCE 5

1. SAFETY REGULATIONS AND NOTES the

These instructions must always be made available before working on or with the product, prior to installation and start-up, before performing any maintenance and servicing work and prior to any other usage. Keep the instructions in a safe place for later reference and for any subsequent owners.

Always study these operating instructions carefully before working on or with the product. Observe the following notes and warnings to avoid all risk of injury, damage and malfunctioning and act accordingly.

The product documentation is to be regarded as part of the device. The device is only to be sold or passed on together with this documentation.

This product documentation can and should be duplicated and handed over as a source of information on risks and hazard avoidance.

1.1. Hazard warning levels

In this product documentation use is made of the following hazard levels to indicate potentially hazardous situations and important safety regulations:

DANGER

Indicates an imminent hazardous situation which, if the appropriate action is not taken, will result in serious and even fatal injury. The measures must be strictly observed.

WARNING

Indicates a potentially hazardous situation which, if the appropriate action is not taken, could result in serious and even fatal injury. Exercise extreme caution while working.

CAUTION

Indicates a potentially hazardous situation which, if the appropriate action is not taken, could result in slight or minor injury or damage to property.

NOTE

A potentially harmful situation can occur and, if not avoided, can lead to property damage.

1.2. Warranty and liability

Warranty and liability claims in the event of injury and property damage will not be accepted if these can be attributed to one or more of the following causes:

• Improper use of the device
• Inexpert installation, start-up, operation and servicing of the device
• Operation of the device with defective safety equipment or with safety mechanisms and guards not correctly fitted or not in proper working order
• Non-observance of the safety and installation instructions
  – Unauthorised structural modifications to the device
• Inexpert repair work
• Force majeure
  – Damage arising from continued usage although a fault has occurred
• The conveying of unsuitable media
• Defects in supply lines

1.3. Personnel qualifications

The product is only to be transported, unpacked, operated, serviced or put to any other form of use by appropriately qualified, trained and instructed specialist personnel (exclusively by a qualified electrician where applicable).

1.4.TBasic safety regulations

The 3safety 3hazards 3associated 3with 3the 3device 3must 3be 3carefully 3re-assessed following 3installation in the 3end device. The 3end product is 3only 3to 3be 3started up after being fully checked 3for compliance with all the pertinent 3legal 3requirements, directives and 3safety provisions governing the area of application concerned (e.g. specific national accident prevention regulations and technical rules). Observe the following when working on the device:

-3Do 3not 3make 3any 3modifications, 3additions 3or 3conversions 3to 3the 3system without the approval of ebm-papst Landshut.
-3Heed the information given in the operating instructions of the end device manufacturer.

1.5.TVoltage and current

Check 3the 3electrical 3equipment 3of 3the 3device 3at 3regular 3intervals. 3Replace 3loose connections and defective cables immediately.

DANGER

Device electrically charged

Risk of electric shock.

→ 3Stand 3on 3a 3rubber 3mat 3when 3working 3on 3an 3electrically charged device.

DANGER

Terminals and connections may be live even with the device switched off

Electric shock

→ 3Wait 3five 3minutes 3following 3all-pole 3disconnection 3of 3the voltage before touching the device.

DANGER

In the event of a fault, voltage will be applied to the rotor and - if fitted - to the impeller

→ 3Never 3touch 3the 3rotor 3and 3- 3if 3fitted 3- 3the 3impeller 3when installed.

DANGER

If control voltage is being applied or a specified speed value has been stored, the device will start up again automatically, e.g. after mains failure.

Risk of injury

→ Keep out of the danger zone of the device.
→ 3When 3working 3on 3the 3device, 3switch 3off 3the 3mains 3power supply and secure against renewed switch-on.
→ Wait for the device to stop.

1.6.TSafety and protective functions

DANGER

Missing guard and non-functioning safety device

Without a guard there is a risk of serious injury on reaching into the device during operation for example.

→ 3Never 3operate the device 3without 3a 3fixed safety barrier and screen. The safety 3barrier 3must be 3capable of 3withstanding the kinetic energy of a fan blade.
→ 3The 3device 3is a built-in component 3which does not function independently. 3The 3operator 3is 3responsible 3for 3providing 3adequate protection.
→ Stop the device immediately if a safety device is found to be missing or ineffective.

1.7.TElectromagnetic radiation

Interference 3 from 3 electromagnetic 3 radiation 3 is 3 possible, 3e.g. 3 in 3 conjunction 3 with open and closed-loop control devices.

If 3impermissible 3radiation 3levels 3occur 3following 3installation, 3appropriate 3shielding measures have to be taken before being placed on the market.

NOTE

Electrical Tor Telectromagnetic Tinterference Tafter Tfitting Tthe device in customer installations.

→ Make sure the entire installation satisfies EMC requirements.

1.8.TMechanical movement

DANGER

Rotating device

Risk of injury 3 to any parts 3 of 3 the body 3 coming into contact 3 with the rotor and - if fitted - the impeller.

→ Secure the device to prevent contact. Wait until all parts have come to a standstill before starting work on the installation/machine.

1.9.TNoise emissions

WARNING

Depending on the installation and operating conditions, the sound pressure level may exceed 70 dB(A).

Risk of noise-induced hearing loss

→ Take appropriate technical safety measures.
→ 3Protect 3operating 3personnel 3with 3appropriate 3safety 3equipment, e.g. hearing protection.
→ Also observe the regulations of local authorities.

1.10.THot surface

CAUTION

High temperature at the housing

Risk of burns

→ Ensure that sufficient protection against accidental contact is provided.

1.11.TTransportation

NOTE

Transportation of device

→ The device is only to be transported in its original packaging.
→ During transportation the packaged devices must be suitably fastened and secured to prevent damage caused for example by slipping of the load.

1.12.TStorage

-3Store 3the device, partially 3or 3fully assembled, 3in 3a dry and 3weatherproof manner in the original packaging in a clean environment.
-3Protect the device 3against 3ambient influences 3and dirt until 3final 3installation.
-3We recommend storing the device for no longer than one year in order to guarantee proper operation and maximum possible service life.
-3Ensure compliance with the specified storage temperature.

Installation and safety instructions for AC/DC built-in devices

1.13.TDisposal

Observe all the relevant local requirements and regulations with regard to disposal of the device.

2. TINTENDED USE

The 3device 3is 3designed 3exclusively 3as 3a 3built-in 3device 3in 3accordance 3with 3the technical specifications. It does not function independently and is not intended to be handed over to end customers.

Any other usage above and beyond this does not conform to the intended purpose and constitutes misuse of the device.

The 3end 3manufacturer 3is 3responsible 3for 3the 3end 3product 3and 3must 3ensure 3th adequate safety precautions are taken. Customer equipment must be suited to the mechanical, 3thermal and 3service 3life 3demands 3involved. 3All 3intended 3applications must be checked by the end manufacturer with respect to safety.

2.1.TIntended use also includes

-3The device is only to be used at the permissible ambient temperature.
-3The device is only to be operated with all safety devices in position.
-3The specifications must be observed.
-3The built-in component is not to be started up until it has been installed in the customer's device.

2.2.TImproper use

In 3particular 3the 3following 3types 3of 3device 3usage 3are prohibited and 3could lead to hazardous situations:

General and fans:

-3The conveying of a medium containing abrasive particles.
-3The 3conveying of 3a 3medium containing substances (halogens, chlorides, fluorides etc.) which are aggressive and/or highly corrosive.
-3The conveying of a medium with a high dust content, e.g. construction materials.

General:

-3Operation of 3the device in an environment containing 3explosive gases or dusts, combustible solids or flammable liquids.
-3Use 3of 3the 3device 3as 3a 3safety 3component 3or 3for 3the 3implementation 3of safety-related functions.
-3Operation in medical equipment with a life-sustaining or life-support function.
-3Contact 3with 3substances 3which 3could 3damage 3device 3components, 3e.g. cleaning fluids.
-3Operation with completely or partially disassembled or manipulated safety devices.
-3Exposure 3to 3radiation 3which 3could 3damage 3device 3components, 3e.g. 3intense UV radiation.
-3Operation with external vibration.
-3Operation of the device in an explosive atmosphere.
-3In addition, all possible applications not listed under Intended use.

3.TCONNECTION AND START-UP

3.1.TMechanical connection

CAUTION

Risk 3of 3cuts 3and 3crushing 3when 3removing 3the 3device 3from 3its packaging

→ 3Lift 3the 3device 3out 3of 3its 3packaging 3carefully, 3taking 3care 3to avoid any impact.
→ Wear safety shoes and cut-resistant safety gloves.

3.2.TElectrical connection

DANGER

Voltage at the device

Electric shock

→ A protective earth is also always to be provided for the housing/metal 3parts 3if 3these 3are 3not 3connected 3to 3a 3protective 3earth connection (yellow/green wire) at the motor.
→ Check the protective earth.

DANGER

Faulty insulation

Risk of fatal injury from electric shock

→ 3Only 3use 3wiring 3conforming 3to 3the 3insulation 3specifications with regard to voltage, current, insulation material and load rating etc.
→ 3Take 3care 3to 3route 3the 3wiring 3such 3that 3it 3cannot 3come into contact with any rotating parts.

WARNING

Voltage, electric shock

The device is a built-in component with no isolating switch.

Metallic parts may be live.

→ The device is only to be used together with the specified cable protection.
→ Only connect the device to circuits which can be de-energised with an all-pole disconnection switch.
→ When 3 working on the 3 device, the power 3 must be interrupted and the system/machine in which the device is installed must be secured so as to prevent renewed switch-on.

WARNING

Ingress of water into wires or cables

The 3ingress 3of 3water 3at 3the 3customer 3end 3of 3the 3cable 3may damage the device.
→ 3Make 3sure 3the 3end 3of 3the 3cable 3is connected 3in 3a 3dry environment.

NOTE

Risk of subjecting devices to interference

→ Never route the control lines of the device right alongside the power supply line and ignition cable (if applicable). Maintain the greatest possible clearance.
Recommendation: Clearance > 10 cm (separate cable routing).

Manufacturer's Declaration

We declare that,

Manufacturer:

has sole responsibility for the following component in the installation:

Description:

Cross Flow Blower with AC-Motor

Type Description / Part Number:

QLZ06/0024A75-3030LH-171 alu 55411.30360

And that the following documents apply:

Statutory Provisions:

Equipment and Operations Safety (GPSG)

Low Voltage Directive 2006/95/EG

Standard:

Household and similar electrical appliances - Safety

Restrictions:

The following clauses of the above standard are partially not fulfilled by the component in the installation:

• Heating, especially in conjunction with abnormal operation (DIN EN 60335-1 chapter 19)
• Protection against access to moving, active or isolating parts, respectively clearance and creepage distance (DIN EN 60335-1 chapter 8, 20.2, 21.1, 21.2,22.5)
• Resistance to oil, fat and similar substances (DIN EN 60335-1 chapter 22.9)
• Safeguard against excessive gas pressure (DIN EN 60335-1 chapter 22.7)

and therefore should be taken into account within the customer's appliance.

The EMC-behaviour must be verified within the customer's appliance.

Further details of the specification are contained in the installation manual (Drawing Z10) and notice must be taken of the protection and insulation classes. (DIN EN 60335-1 chapter 22.6)

Place of issue and date: