5985200 - Vacuum Cleaner Shop-Vac - Free user manual and instructions

USER MANUAL 5985200 Shop-Vac

FONCTIONNER SANS SURVEILLANCE! BRAND/MARQUE/MARCAin sketches B and C may be used to connect this plug to a 2-pole receptacle as shown in sketch B if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly grounded outlet (sketch A) can be installed by a qualified electrician. The green colored rigid ear, lug or the like extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by a metal screw.IN CANADA, THE USE OF A TEMPORARY ADAPTOR IS NOT PERMITTED BY THE CANADIAN ELECTRICAL CODE. Make sure that the appliance is connected to an outlet having the same configuration as the plug. No adaptor should be used with this appliance.This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appli- ance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

WARNING – IMPROPER CONNECTION OF THE EQUIP-

MENT-GROUNDING CONDUCTOR CAN RESULT IN A RISK OF ELECTRIC SHOCK. CHECK WITH A QUALIFIED ELECTRICIAN OR SERVICE PERSON IF YOU ARE IN DOUBT AS TO WHETHER THE OUTLET IS PROPERLY GROUND- ED. DO NOT MODIFY THE PLUG PROVIDED WITH THE APPLIANCE – IF IT WILL NOT FIT THE OUTLET, HAVE A PROPER OUTLET INSTALLED BY A QUALIFIED ELECTRICIAN. This appliance is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug illustrated in sketch A. A temporary adaptor that looks like the adaptor illustrated GROUNDING INSTRUCTIONS

UNPACKING AND SET-UP

1. Pull lid latches in an outward motion, remove tank cover and any accessories that may have been shipped in the tank.

2. Attach caster system following the instructions and illustrations in this manual.

3. Before replacing tank cover, please refer to Dry Pick Up or Wet Pick Up Operation in this

manual to ensure you have the proper filters installed for your cleaning operation.4. Replace tank cover, and apply pressure with thumb to each latch until it snaps tightly in place. Make sure all lid latches are clamped securely.

Insert machine hose end into inlet of tank. Twist slightly to tighten the connection (Figure A). When using the appliance at a distance where an extension cord becomes necessary, a 3-conductor grounding cord of adequate size must be used for safety, and to prevent loss of power and overheating. Use the table below to determine A.W.G. wire size required. To determine ampere rating of your vacuum, refer to nameplate located on rear of motor cover. Before using appliance, inspect power cord for loose or exposed wires and damaged insulation. Make any needed repairs or replacements before using your appliance. Use only three-wire outdoor extension cords which have three-prong grounding-type plugs and three-pole receptacles which accept the extension cord’s plug. When vacuuming liquids, be sure the extension cord connection does not come in contact with the liquid. NOTE: STATIC SHOCKS ARE COMMON IN DRY AREAS OR WHEN THE RELATIVE HUMIDITY OF THE AIR IS LOW. THIS IS ONLY TEMPORARY AND DOES NOT AFFECT THE USE OF THE APPLIANCE. TO REDUCE THE FREQUENCY OF STATIC SHOCKS IN YOUR HOME, THE BEST REMEDY IS TO ADD MOISTURE TO THE AIR WITH A CONSOLE OR INSTALLED HUMIDIFIER. EXTENSION CORDS When using an electrical appliance, basic precautions should always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS APPLIANCE. WARNING – TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY: 1. Do not leave appliance when plugged in. Unplug from outlet when not in use and before servicing. Connect to a properly grounded outlet only. See Grounding Instructions.2. Do not expose to rain – store indoors.

3. Do not allow to be used as a toy. Close attention is necessary when used by or near chil-

dren.4. Use only as described in this manual. Use only Manufacturer’s recommended attachments.5. Do not use with damaged cord or plug. If appliance is not working as it should, has been dropped, damaged, left outdoors or dropped into water, contact Shop-Vac Corporation for assistance.6. Do Not: pull or carry by cord, use cord as a handle, close a door on cord or pull cord around sharp edges or corners. Do not run appliance over cord. Keep cord away from heated sur-faces.7. Do not unplug by pulling on cord. To unplug, grasp the plug: not the cord.8. Do not handle plug or appliance with wet hands.9. Do not put any object into openings. Do not use with any openings blocked; keep free of dust, lint, hair and anything that may reduce air flow.10. Keep hair, loose clothing, fingers and all parts of body away from openings and moving parts.11. Do not pick up anything that is burning or smoking, such as cigarettes, matches or hot ashes.12. Do not use without dust bag and/or filters in place.13. Turn off all controls before unplugging.14. Use extra care when cleaning on stairs.15. Do not use to pick up flammable or combustible liquids such as gasoline or use in areas where they may be present.16. Do not use your cleaner as a sprayer of flammable liquids such as oil base paints, lacquers, household cleaners, etc.17. Do not vacuum toxic, carcinogenic, combustible or other hazardous materials such as asbestos, arsenic, barium, beryllium, lead, pesticides or other health endangering materials. Specially designed units are available for these purposes.18. Do not pick up soot, cement, plaster or drywall dust without cartridge filter and collection filter bag in place. These are very fine particles that may pass through the foam and affect the performance of the motor or be exhausted back into the air. Additional collection filter bags are available.19. Do not leave the cord lying on the floor once you have finished the cleaning job. It can become a tripping hazard.20. Use special care when emptying heavily loaded tanks.21. To avoid spontaneous combustion, empty tank after each use.22. The operation of a utility vac can result in foreign objects being blown into eyes, which can result in eye damage. Always wear safety goggles when operating vacuum.

23. STAY ALERT. Watch what you are doing and use common sense. Do not use vacuum cleaner

when you are tired, distracted or under the influence of drugs, alcohol or medication causing diminished control.

24. WARNING! Do NOT use this vacuum cleaner to vacuum lead paint debris because this may

disperse fine lead particles into the air. This vacuum cleaner is not intended for use under EPA Regulation 40 CFR Part 745 for lead paint material cleanup.

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

Not recommended6. Attach the extension wands (not standard with all models) to the accessory end of the hose. Twist slightly to tighten the connection (Figure A).7. Attach one of the cleaning accessories (depending on your cleaning requirements) to the extension wands. Twist slightly to tighten the connection (Figure A).8. Plug the cord into the wall outlet. Your cleaner is ready for use. I = ON, O =OFF NOTE: MANY MORE USEFUL TOOLS ARE AVAILABLE AT YOUR LOCAL DEALER OR SHOP-VAC

THE WALL OUTLET BEFORE REMOVING THE TANK COVER. When using the reusable dry filter to pick up dust and dry material, you must install foam sleeve and reusable dry filter to ensure proper filtration. If the vacuum has been used to pick up liquids, the foam sleeve must be cleaned and dried before installing for dry pick up. With tank cover in an upside down position, slide foam sleeve down over lid cage pulling until foam sleeve completely covers lid cage (Figures 38, 39). Center the reusable dry filter on lid cage (Figure 40), slide mounting ring down over filter until ring is positioned against the ribs of the lid cage (Figure 41). The reusable dry filter should always be in position over the foam sleeve for dry pick up. To remove the filter for cleaning, remove mounting ring and filter from lid cage (Figure 42). To clean the reusable dry filter, shake off excess dirt and dust or (depending on the condition of the filter) rinse with water. Allow the filter to dry completely and re-install. DO NOT MACHINE WASH OR DRY.(Not standard with all models)

Not all units are equipped with the same caster system. Follow the instruc-tions, which apply to your specific unit.Without Caster FeetYou will find four casters (Figure 1) with your wet/dry vacuum. Assemble as follows:1. With cord disconnected from receptacle and tank cover removed, turn tank upside down so that bottom is facing up.2. Insert casters into bottom of tank by placing stem of caster into holes provided. Apply pressure and twisting motion until casters snap into place (Figure 2).3. Return tank to upright position.

CASTER SYSTEM ASSEMBLY

TOOL HOLDER (Not standard with all models)If your tool holder looks like the one pictured in Figure 32, follow these instructions.

1. With rear of unit facing you, take tool holder and position it with tabs facing rear of unit

2. Place “J” shaped tabs into the slots on cord wraps (Figure 34).

3. Press down until tabs snap into place.

4. Press down on center of tool holder until tab latches on bottom lid (Figure 35).

If your tool holder looks like the one pictured in Figure 36, follow these instructions.

1. With rear of unit facing you, take tool holder and slide over notches on rear of tank (Figure 37).

If your caster feet look like the ones pictured in Figure 12, follow these instructions. You will find four caster feet (Figure 12), four casters (Figure 13) and four screws with your wet/dry vacuum. Assemble as follows: 1. With cord disconnected from receptacle and tank cover removed, turn tank upside down so that bottom is facing up.

2. With front of tank facing you, take caster feet marked with the letter A (Figure 14) and place

in slots on left front and right rear of tank also marked with the letter A (Figure 15). Secure with screws provided (Figure 16).

3. Take caster feet marked with the letter B (Figure 17) and place in slots on right front and

left rear of tank also marked with the letter B (Figure 18). Secure with screws provided (Figure 19).4. If flat washers are included in hardware package place flat washer over stem of caster before installing casters into feet. NOTE: Flat washers are not required with all units.5. Insert casters into feet by placing stem of caster into holes provided. Apply pressure and twisting motion until casters snap into place (Figure 20). Return tank to upright position.With Caster Feet If your caster feet look like the ones pictured in Figure 3, follow these instructions. You will find four caster feet (Figure 3), four casters (Figure 4), and four screws with your wet/dry vacuum. Assemble as follows:1. With cord disconnected from receptacle and tank cover removed, turn tank upside down so that bottom is facing up.2. Remove any webbing that attaches the caster feet to each other.

3. With front of tank inlet facing you, take caster feet marked with the letter A (Figure 5) and

insert stem of caster foot into holes on left front and right rear of tank also marked with letter A (Figure 6). Make sure caster feet are fully inserted into tank bottom and secure with screws provided (Figure 7).4. Take caster feet marked with the letter B (Figure 8) and insert stem of caster foot into holes on right front and left rear of tank also marked with the letter B (Figure 9). Make sure caster feet are fully inserted into tank bottom and secure with screws provided (Figure 10).5. Insert casters into feet by placing stem of caster into holes provided. Apply pressure and twisting motion until casters snap into place (Figure 11).6. Return tank to upright position.With Rear Caster Dolly/Tool Holder You will find four casters (Figure 21), two caster feet (Figure 22), rear caster dolly/tool holder (Figure 23), and four screws with your wet/dry vacuum. Assemble as follows:1. With cord disconnected from receptacle and tank cover removed, turn tank upside down so that the bottom is facing up.

2. Take rear caster dolly and place into slots (on rear of tank, opposite of drain) and secure with

screws provided (Figure 24).3. If flat washers are included in hardware package place flat washer over stem of caster before installing casters into feet. NOTE : Flat washers are not required with all units.4. Insert casters into bottom of rear caster dolly by placing stem of caster into holes provided. Apply pressure and twisting motion until casters snap into place (Figure 25). 5. With tank drain facing you, take caster foot marked with the letter A (Figure 26) and place in slot on left side of tank also marked with the letter A. Secure with screw provided (Figure 27).

6. Take caster foot marked with the letter B (Figure 28) and place in slot on right side of tank

also marked with the letter B. Secure with screw provided (Figure 29).7. Insert casters into feet by placing stem of casters into holes provided. Apply pressure and twisting motion until casters snap into place (Figure 30).8. Return tank to upright position.9. Place tool basket (not standard with all models) with curved surface against tank on rear caster dolly assembly (Figure 31).

(Not standard with all models) NOTE: If foam sleeve is in position over lid cage, it must be removed before installing cartridge filter.

The cartridge filter can be used for wet or dry pick up; installation is the same for both. When picking up large quantities of liquid please refer to the Wet Pick Up Operation section in this manual. Use the cartridge filter in posi-tion over the lid cage for most general dry material pick up. With the tank cover in an upside down position, slide

43The vacuum is equipped with an automatic suction shut-off that operates when picking up liquids. As the level of the liquid rises in the tank, an internal float rises until it seats itself against a seal at the intake of the motor, shutting off suction. When this happens, the motor will develop a higher than normal pitch noise and the suction is drastically reduced. If this occurs, turn unit off immediately. Failure to turn unit off after float rises and shuts off suction will result in extensive damage to the motor. To continue use, empty the liquid waste from the tank as outlined in the previous paragraph. NOTE: IF ACCIDENTALLY TIPPED OVER, THE VACUUM COULD LOSE SUCTION. IF THIS OCCURS, PLACE VAC IN UPRIGHT POSITION AND TURN SWITCH OFF. THIS WILL ALLOW THE FLOAT TO RETURN TO ITS NORMAL POSITION, AND YOU WILL BE ABLE TO CONTINUE OPERATION.

AUTOMATIC SUCTION SHUT-OFF

LUBRICATION No lubrication is necessary as the motor is equipped with lifetime lubricated bearings. Trouble Possible Cause Remedy Suction weakens or cleaner runs hotClogged filter Brush dirt from filter. If condition continues, change filter.Air leak Check all fittings for tight fit (nozzles, hose, etc.)Check that tank cover is sealed properly.Obstruction in hose or nozzleCheck nozzle, hose, etc. for obstructions, and remove if present.Misting in the exhaust airSaturated filter Replace saturated filter with a dry filter.Mounting ring falling offFoam sleeve incorrectly positionedPosition foam sleeve on the outside of groove around lid cage. TROUBLESHOOTING WARNING – IF ANY OF THE MOTOR HOUSING PARTS SHOULD BECOME DETACHED OR BROKEN, EXPOSING THE MOTOR OR ANY OTHER ELECTRICAL COMPONENTS, OPERATION SHOULD BE DISCONTINUED IMMEDIATELY TO AVOID PERSONAL INJURY OR FURTHER DAMAGE TO THE VACUUM. REPAIRS SHOULD BE MADE BEFORE REUSING THE VACUUM. STORAGE Before storing your vacuum cleaner the tank should be emptied and cleaned. The power cord can be wrapped around the cord wraps provided on the tank cover on rear of unit (Figure 53). Accessories may be stored in the tool holder (not standard on all models) so they can be readily available. The vacuum should be stored indoors.

vacuum cleaner is warranted for normal household use, in accordance with the User Manual, against original defects in material and workmanship for a period of two years from date of purchase. Should this product be used for commercial or rental use, a 90 day limited warranty will apply. Shop-Vac Corporation warrants placing this vacuum cleaner in correct oper- ating condition, by repair or parts replacement, during the warranty period, without charge. This warranty does not cover accessories. Use of non-recommended filters and/or accessories may void the manufacturer's warranty. Shop-Vac

assumes no responsibility for damage or faulty performance caused by misuse, careless handling, and where repairs or modifications have been made. Do not attempt to service your vacuum beyond that described in the User Manual. Proof of purchase date is required. The warranty gives you specific legal rights, and you may have other rights which vary from state to state or province to province. This warranty is void outside of the United States and Canada. Customers in the United States: for product service contact Shop-Vac Corporation, Customer Service, at [phone] or go to www.shopvac.com/support. Visit www.shopvac.com for your vacuum's parts list schematic. Customers in Canada: for product service return the complete unit, (transportation prepaid), to the Authorized Shop-Vac

Service Center nearest you. Visit www.shopvac.ca for a complete list of Authorized Service Centers in your area. Customers in Mexico: for product service see paperwork that came with your unit.

INSTALLING THE DISPOSABLE FILTER BAG

(Not standard with all models)

1. Use for dry pick up only. Use in conjunction with cartridge filter

for picking up soot, cement, plaster or drywall dust.

2. With cord disconnected from receptacle, pull latches in an

outward motion and remove tank cover.

3. Grasp cardboard collar firmly and slide rubber guard onto inlet

fitting as far as possible (Figure 50).

4. When secured in place, expand bag and position around the inside of the tank (Figure 51).

WET PICK UP OPERATION

Remove ALL dirt and debris found in the tank. The vacuum requires only a minimum of conver- sion when going from dry to wet pick up. Remove all dry use filters from the vacuum. A clean cartridge filter may be used for vacuuming small amounts of liquids. For proper installation of the cartridge filter refer to Installing the Cartridge Filter. For best results when vacuuming large quantities of liquid, remove the cartridge filter. When vacuuming liquids containing debris, it is recommended purchasing a foam sleeve and install over filter cage; otherwise a foam sleeve is not required for wet pick up. Foam sleeve and additional filters may be purchased by visiting our website at www.shopvac.com, contacting our customer service department, or purchasing at your local Shop-Vac

distributor. Misting in exhaust air may occur if the filter becomes saturated during wet pick up. If misting occurs, remove filter and allow to dry or, replace with another dry filter to eliminate the misting and possible dripping of liquid around the lid. Turn the unit off immediately upon completing a wet pick up job or when tank is full and ready to be emptied. Raise the hose to drain any excess liquid into the tank. The interior of the tank should be periodically cleaned. The foam sleeve should be cleaned periodically as described in the following steps:

1. Always disconnect the plug from the wall receptacle before removing the tank cover. Place

tank cover in an upside down position. Remove foam sleeve by sliding it up and off the lid cage.

2. Shake excess dust off foam sleeve with a rapid up and down movement.

3. Hold foam sleeve under running water for a minute or two, rinsing from the inside. A water

wash is not always required, depending on the condition of the foam sleeve.

4. Gently wring out excess water, blot foam sleeve with a clean towel, and allow to dry. The

foam sleeve is now ready to be reinstalled on the lid cage. NOTE: WET PICK UP ACCESSORIES SHOULD BE WASHED PERIODICALLY, ESPECIALLY AFTER PICKING UP WET, STICKY KITCHEN ACCIDENTS. THIS CAN BE ACCOMPLISHED WITH A WARM SOLUTION OF SOAP AND WATER. Your vacuum can be used as a powerful blower. To use your unit as a blower, clear hose of any obstruction. Insert machine hose end into blower port on rear of unit (Figure 52). Twist slightly to tighten the connection. Caution should be used when using as a blower due to the powerful force of air when using certain attachments. WARNING – ALWAYS WEAR EYE PROTECTION TO PRE- VENT ROCKS OR DEBRIS FROM BEING BLOWN OR RICOCHETING INTO THE EYES OR FACE, WHICH CAN RESULT IN SERIOUS INJURY. BLOWER FEATURE

When vacuuming fine dust, or powders of any kind (ex. plaster, drywall dust, cold ashes, con- crete dust, etc.), a high efficiency drywall filter bag must be used. When vacuuming normal household dust and debris, standard household disposable filter bags may be used. These "large bag" filters connect to the air inlet fitting on the inside of the vacuum tank.

Wet/Dry Vacuums. 90585/ FOAM FILTER SLEEVE fits most Shop-Vac

Wet/Dry Vacuum. Fine dust Drywall Standard Household 90661/ 90662/ 90663/

Not all units are equipped with tank drains. Follow the instructions, which apply to your specific unit. Without Tank Drain the cartridge filter down over the lid cage, pushing until the filter seals against the cover (Figure 43). Place filter retainer into the top of the cartridge filter, hold the tank cover with one hand, turn the handle on the filter retainer clockwise to tighten, locking the filter into place (Figures 44 & 45). To remove the filter for cleaning, again hold the tank cover and turn the filter retainer counter-clockwise to loosen and remove, slide the cartridge filter off the lid cage (Figures 46 & 47). To clean the cartridge filter shake or brush off excess dirt or rinse (from the inside of the filter) with water, dry completely (approximately 24 hours) and reinstall (Figures 48 & 49). NOTE: If the filter has been used for wet pick up, it must be cleaned and dried before using for dry pick up.

I = MARCHE, O = ARRÊT