VSFHP270DV2AS - Pump Jandy - Free user manual and instructions

USER MANUAL VSFHP270DV2AS Jandy

WARNING FOR YOUR SAFETY - This product must be installed and serviced by a contractor who is licensed and qualified in pool equipment by the jurisdiction in which the product will be installed where such state or local requirements exist. The maintainer must be a professional with sufficient experience in pool equipment installation and maintenance so that all of the instructions in this manual can be followed exactly. Before installing this product, read and follow all warning notices and instructions that accompany this product. Failure to follow warning notices and instructions may result in property damage, personal injury, or death. Improper installation and/or operation may void the warranty.Improper installation and/or operation can create unwanted electrical hazard which can cause serious injury, property damage, or death. ATTENTION INSTALLER - This manual contains important information about the installation, operation and safe use of this product. This information should be given to the owner/operator of this equipment. INSTALLATION AND OPERATION MANUAL VSFHP185DV2A(S) VSFHP270DV2A(S) VSPHP270DV2A(S) Jandy Variable-Speed Pumps

Installation & Operation Manual Table of Contents

1.2 Pool Pump Suction Entrapment

Section 6. Troubleshooting and Repair ........ 20

6.1 Service Technician Maintenance ...................... 21

Section 7. Product Specications and

Installation & Operation Manual WARNING RISK OF SUCTION ENTRAPMENT HAZARD, WHICH, IF NOT AVOIDED, CAN RESULT IN SERIOUS INJURY OR DEATH. Do not block pump suction, as this can cause severe injury or death. Do not use this pump for wading pools, shallow pools, or spas containing bottom drains, unless the pump is connected to at least two (2) functioning suction outlets. Suction outlet (drain) assemblies and their covers must be certified to the latest published edition of ANSI

A112.19.8, or its successor standard, ANSI/APSP-16. WARNING To reduce the risk of injury, do not permit children to use this product. WARNING To reduce the risk of property damage or injury, do not attempt to change the backwash (multiport, slide, or full flow) valve position with the pump running. WARNING Jandy pumps are powered by a high voltage electric motor and must be installed by a licensed or certified electrician or a qualified swimming pool service technician. WARNING Due to the potential risk of fire, electric shock, or injuries to persons, Jandy pumps must be installed in accordance with the National Electrical Code

), all local electrical and safety codes, and the Occupational Safety and Health Act (OSHA). Copies of the NEC may be ordered from the National Fire Protection Association, 1 Batterymarch Park, Quincy, MA 02169, or from your local government inspection agency. WARNING RISK OF ELECTRIC SHOCK, FIRE, PERSONAL INJURY, OR DEATH. (For all permanently installed units intended for use on 15 or 20 ampere, 120 through 240 volt, single phase branch circuits). Connect only to a branch circuit that is protected by a ground-fault circuit-interrupter protection for personnel (GFCI). Contact a qualified electrician if you cannot verify that the circuit is protected by a GFCI. A GFCI should be provided by the installer and should be tested on a routine basis. To test the GFCI, push the test button. The GFCI should interrupt power. Push the reset button. Power should be restored. If the GFCI fails to operate in this manner, the GFCI is defective. If the GFCI interrupts power to the pump without the test button being pushed, a ground current is flowing, indicating the possibility of electrical shock. Do not use the device. Disconnect the device and have the problem corrected by a qualified service representative before using. WARNING Incorrectly installed equipment may fail, causing severe injury or property damage.

Section 1. Important Safety Instructions

READ AND FOLLOW ALL INSTRUCTIONS

1.1 Safety Instructions

All electrical work must be performed by a licensed electrician and conform to all national, state, and local codes. When installing and using this electrical equipment, basic safety precautions should always be followed, including the following:Page 4 ENGLISH Jandy

Installation & Operation Manual CAUTION This pump is for use with permanently installed pools and may also be used with hot tubs and spas, if so marked. Do not use with storable pools. A permanently installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage. A storable pool is constructed so that it may be readily disassembled for storage and reassembled to its original integrity. CAUTION Do not start pump dry! Running the pump dry for any length of time will cause severe damage and may void the warranty. WARNING Chemical spills and fumes can weaken pool/spa equipment. Corrosion can cause filters and other equipment to fail, resulting in severe injury or property damage. Do not store pool chemicals near your equipment. CAUTION Do not install within an outer enclosure or beneath the skirt of a hot tub. The pump requires adequate ventilation to maintain air temperature at less than the maximum ambient temperature rating listed on the motor rating plate. WARNING To minimize the risk of severe injury or death, the filter and/or pump should not be subjected to the piping system pressurization test. Local codes may require the pool piping system to be subjected to a pressure test. These requirements are generally not intended to apply to the pool equipment such as filters or pumps. Zodiac

pool equipment is pressure tested at the factory. However, if the WARNING cannot be followed and pressure testing of the piping system must include the filter and/or pump, BE SURE TO COMPLY WITH THE FOLLOWING SAFETY INSTRUCTIONS:

• Check all clamps, bolts, lids, lock rings and system accessories to ensure they are properly installed and secured before testing.

• RELEASE ALL AIR in the system before testing.

• Water pressure for test must NOT EXCEED 35 PSI.

• Water temperature for test must NOT EXCEED 100°F (38°C).

• Limit test to 24 hours. After test, visually check system to be sure it is ready for operation. NOTICE: These parameters apply to Zodiac equipment only. For non-Zodiac equipment, consult equipment manufacturer. WARNING

• Do not connect the system to an unregulated city water system or other external source of pressurized water producing pressures greater than 35 PSI.

• Trapped air in system can cause the filter lid to be blown off, which can result in death, serious personal injury, or property damage. Be sure all air is out of the system before operating. CAUTION In order to avoid premature failure or damage to the pump motor, protect the pump from direct water exposure from sprinklers, water runoff from rooftops and drainage, etc. Failure to comply may cause pump failure, and may void the warranty. SAVE THESE INSTRUCTIONSPage 5 ENGLISH Jandy

Installation & Operation Manual WARNING Pump suction is hazardous and can trap and drown or disembowel bathers. Do not use or operate swimming pools, spas, or hot tubs if a suction outlet cover is missing, broken, or loose. The following guidelines provide information for pump installation that minimizes risk of injury to users of pools, spas, and hot tubs: Entrapment Protection - The pump suction system must provide protection against the hazards of suction entrapment. Suction Outlet Covers - All suction outlets must have correctly installed, screw-fastened covers in place. All suction outlet (drain) covers must be properly maintained. They must be replaced if cracked, broken, or missing. Draincoversmustbelisted/certiedtothelatestpublishededitionofANSI

A112.19.8 or its successor standard, ANSI/APSP-16. The pool must be shut down and bathers must be restricted from entering the pool until any cracked, broken, or missing drain covers are replaced. Number of Suction Outlets Per Pump - Provide at least two (2) hydraulically-balanced suction outlets, with covers, as suction outlets for each circulating pump suction line. The centers of the suction outlets (suction outlets) on any one (1) suction line must be at least three (3) feet apart, center to center. See Figure 4. The system must be built to include at least two (2) suction outlets (drains) connected to the pump whenever the pump is running. However, if two (2) suction outlets run into a single suction line, the singlesuctionlinemaybeequippedwithavalvethatwillshuto󰀨bothsuctionoutletsfromthepump. Thesystemshallbeconstructedsuchthatitshallnotallowforseparateorindependentshuto󰀨or isolation of each drain. See Figure 4. Additional pumps can be connected to a single suction line as long as the requirements above are met. Water Velocity - The maximum water velocity through the suction outlet assembly and its cover for any suctionoutletmustnotexceedthesuctionoutletassemblyanditscover’smaximumdesignowrate. The suction outlet (drain) assembly and its cover must comply with the latest version of ANSI

A112.19.8, the standard for Suction Fittings For Use in Swimming Pools, Wading Pools, Spas,and Hot Tubs, or its successor standard, ANSI/ASME APSP-16. Testing and Certication - Suction outlet covers must have been tested by a nationally recognized testing laboratory and found to comply with the latest published edition of ANSI/ASME A112.19.8 or its successor standard, ANSI/APSP-16, the standard for Suction Fittings For Use in Swimming pools, Wading Pools, Spas, and Hot Tubs. Fittings-Fittingsrestrictow;forbeste󰀩ciencyusefewestpossiblettings(butatleasttwo(2)suction outlets). Avoidttingsthatcouldcauseanairtrap. PoolcleanersuctionttingsmustconformtoapplicableInternationalAssociationofPlumbingand MechanicalO󰀩cials(IAPMO)standards.

1.2 Pool Pump Suction Entrapment Prevention Guidelines

SUCTION HAZARD. Can cause serious injury or death. Do not use this pump for wading pools, shallow pools or spas containing bottom drains, unless the pump is connected to at least two (2) functioning suction outlets. WARNINGPage 6 ENGLISH Jandy

Section 2. General Description

Variable Speed Pumps can be run from 600 RPM to 3450 RPM. This allows you to select the most appropriate speed for your application. Pumps in this manual are compatible with all Jandy controllers and Zodiac

automation systems. The pump is driven by a variable speed ECM (Electronically Commutated Motor) directly attached to the pump impeller. The motor spins the impeller which forces water to ow through the pump. As the speed of the motor is varied, the ow through the pump is also varied. The adjustable ow rate allows for optimization of ow during the varying pump cycle requirements. As a result, the energy eciency of the pump is maximized resulting in cost savings to the pool owner while also helping to save the environment. This manual contains information for the proper installation, operation, and maintenance of pumps listed in this manual. Procedures in this manual must be followed exactly. To obtain additional copies of this manual, visit Jandy.com.

2.2 Product Dimensions

NOTE When installing a pump, leave a minimum of two (2) feet (30 cm) of clearance above the pump for removal of the strainer basket, working in the wiring compartment, and for opening a closing the lid on the pump controller.

Bolt Holes, Center to Center

VSFHP185DV2A(S) 10" 6 1/2" 7 3/4" 12 3/4" 24 1/2" 9 1/2" 9 1/8" 14 1/8"

VSFHP270DV2A(S) 10" 6 1/2" 7 3/4" 12 3/4" 24 1/2" 9 1/2" 9 1/8" 14 1/8"

Variable Speed Pump Installation and Operation Manual Union Nut (2) Tailpiece (2) O-Ring (2) Small Adjustable Base w/Spacers, VSFHP Models Cable - 20', 22GA, 4-conductor SpeedSet Controller Large Base, VSFHP Models (Optional R0546400) ITEM DESCRIPTION

Variable Speed Pump Installation and Operation Manual Union Nut (2) Tailpiece (2) O-Ring (2) Small Adjustable Base w/Spacers, VSFHP Models Cable - 20', 22GA, 4-conductor SpeedSet Controller Large Base, VSFHP Models (Optional R0546400) ITEM DESCRIPTION

Installation & Operation Manual MAIN DRAINS (Suction Outlet) Optional Cleaner Suction Port

MANUAL BY-PASS DETAIL:

USING A DIFFERENT BRAND HEATER. Figure 3. Typical Piping Installation Listed/certified to the latest published version of ANSI/ASME A112.19.8 or its successor standard, ANSI/APSP-16. Anti-entrapment Cover/Grate or Suction Fitting, securely-fastened to Main Drain Sump Listed/certified to the latest published version of ANSI

A112.19.8 or its successor standard, ANSI/APSP-16. Anti-entrapment Cover/Grate or Suction Fitting, securely fastened to Main Drain Sump At Least 3 Feet Suction Outlet (Main Drain) Suction Outlet (Main Drain) Valves permitted only after tee Pump No valves between Tee and Main Drains Skimmer

Figure 4. Number of Suction Outlets Per PumpPage 9 ENGLISH Jandy

The Jandy pumps in this manual feature a Zero Clearance Totally Enclosed Fan Cooled (TEFC) motor. Unlike most TEFC motors which draw in cool air from the back of the fan shroud and require 2"-3" of clearance, the Jandy Zero Clearance TEFC motor pulls in air from the top, bottom and sides of the fan shroud. The Zero Clearance TEFC motor makes it possible to install the pump with minimal clearance between the back of the fan shroud and potential obstructions such as a fence or foundation. Clearance must still be provided on the sides of the motor and fan shroud to allow for adequate air- ow and maintenance of the pump.

damage is found, contact the shipper or distributor where the pump was purchased.

2. Inspect the contents of the carton and verify that all

Zodiac Pool Systems LLC recommends installing the pump within one foot (30 cm) above water level. The pump should not be elevated more than 5 feet (152 cm). If the pump is located below water level, isolation valves must be installed on both the suction and return lines to prevent back ow of pool water during any routine or required servicing. WARNING A check valve can interfere with the proper operation of certain Suction Vacuum Release System (SVRS) products. To avoid possible entrapment hazard, serious injury, or death, make sure to review the operation/ owners manual of your particular SVRS product before installing the check valve. WARNING To Reduce the Risk of Fire, install pool equipment in an area where debris will not collect on or around the equipment. Keep surrounding area clear of all debris such as paper, leaves, pine needles and other combustible materials. CAUTION In order to avoid premature failure or damage to the pump motor, protect the pump from direct water exposurefromsprinklers,waterruno󰀨fromrooftopsand drainage, etc. Failure to comply may cause pump failure, and may void the warranty. NOTE: When the pool equipment is located below the pool surface a leak can result in large scale water loss or flooding. Zodiac Pool Systems LLC cannot be responsible for such water loss or flooding or damage caused by either occurrence.

1. Install the pump such that any disconnecting

means and/or junction boxes for power connection are within sight of the pump and at least ve feet horizontally from the edge of the pool and/or spa. Choose a location that will minimize pipe turns. NOTE: In Canada, the minimum distance maintained from the edge of the pool and/or spa as noted above must be 3 meters (10 feet), as required by the Canadian Electrical Code (CEC, CSA C22.1).

2. Place the pump on a solid foundation that will

not vibrate. To further reduce the possibility of vibration noise, bolt the pump to the foundation.

3. Assure that the foundation has adequate drainage

to prevent the pump motor from getting wet. The pump needs to be protected from the rain and sun.

4. Make sure the pump has the proper ventilation to

prevent the motor from overheating.

5. Allow plenty of space for any maintenances by

leaving a clear area around the pump.

6. Provide adequate lighting if the equipment is in a

1. To help prevent diculty in priming, install the

suction pipe without high points (above inlet of pump - inverted “U”s, commonly referred to in plumbing as an airlock) that can trap air. For installations of equipment up to 100 feet (30 m) from the water, refer to Table 1, the pipe sizing chart. For installations of equipment more than 100 feet (30 m) from the water, the recommended pipe size must be increased to the next size.Page 10 ENGLISH Jandy Variable-Speed Pumps Installation & Operation Manual NOTE: To prevent entrapment, the system must be built so it cannot operate with the pump drawing water from only one main drain. At least two main drains must be connected to the pump when it is in operation. However, if two main drains run into a single suction line, the single suction line may be equipped with a valve that will shut off both main drains from the pump.

4. The piping must be well supported and not forced

together where it will experience constant stress.

5. Always use properly sized valves. Jandy Diverter

Valves and Ball Valves typically have the best ow capabilities.

6. Use the fewest possible ttings and limit the use of

90 degree elbows. Each additional tting or length of pipe increases resistance to ow which makes the pump work harder. NOTE: If more than ten suction fittings are needed, the pipe size must be increased.

7. Every new installation must be pressure tested

according to local codes.

3.2.4 Adjustable Bases VSFHP Models

To replace an existing pump with dierent dimensions, use the adjustable bases to correctly align the suction and discharge ports with existing plumbing. The VS FloPro base and spacers increase the total height of the pump and the height of the suction side port of the pump. See Figure 5 and Table 2. Pump HeightSuctionSide HeightNo Base RequiredHayward Super Pump Pentair SuperFlo Sta-Rite SuperMax Small BaseHayward Super II™Jandy PlusHP by Zodiac Jandy Max HP by ZodiacSmall Base + Large BaseSta-Rite Max-E-Pro Sta-Rite Dura-Glas Sta-Rite Dura-Glas II Sta-Rite Max-E-Glas

Small Base with SpacersPentair WhisperFlo Sta-Rite Dyna-Glas™Optional (Order R0546400) Figure 5. Base Congurations (VS FloPro Models Only) Bad Install Air Lock 90 degree elbow too close 4x pipe diameter into pump Bad Install Good Install Sweep Elbows in/out for maximum efficiency Best Install

2. The unions on both the suction and discharge ports

simplify installation and service while eliminating the possibility of leaks at threaded adapters.

3. The pump must be connected to at least two

hydraulically-balanced main drains for each pool pump suction line. Each drain (suction outlet) assembly must be provided with covers and must be listed or certied to the latest published edition of ANSI

A112.19.8, or its successor standard, ANSI/APSP-16. The suction ttings of the main drains must be at least three feet (1 m) apart or at dierent planes. The suction ttings can be a drain and skimmer, two drains, two skimmers, or a skimmer with an equalizer line installed. Check the local codes for proper installation.Page 11 ENGLISH Jandy Variable-Speed Pumps Installation & Operation Manual Base Configuration Suction Side Height Basket Lid Height SpeedSet Controller Height

Base 7 3/4” 12 3/4” 14 1/8"

Small + Large Base 10 3/4” 15 3/4” 17 1/8" Table 2. Adjustable Base Dimensions (VS FloPro

1. Using a hand cutter tool, cut the plastic bars

connecting the top and bottom sets of spacers, as shown in Figure 6.

2. Push the two top spacers and two bottom spacers

3. Align the pins in the four spacers with the holes in

the base. Snap the spacers into place (Fig. 7).

*Assumes three (3) copper conductors in a buried conduit and 3% maximum voltage loss in branch circuit. All National Electrical Code

(NEC ) and local codes must be followed. Table shows minimum wire size and branch fuse recommendations for a typical installation per NEC. Figure 7. Snap Spacers into Place

The correct voltage, as specied on the pump data plate, is necessary for proper performance and long motor life. Incorrect voltage will decrease the pump’s ability to perform and could cause overheating, reduce the motor life, and result in higher electric bills. It is the responsibility of the electrical installer to provide data plate operating voltage to the pump by ensuring proper circuit sizes and wire sizes for this specic application. The National Electrical Code

requires all pool pump circuits be protected with a Ground Fault Interrupter (GFCI). Therefore, it is also the responsibility of the electrical installer to ensure that the pump circuit is in compliance with this and all other applicable requirements of the National Electrical Code (NEC) and any other applicable installation codes. All variable-speed pumps, regardless of brand, make or model, are prone to create nuisance trips on GFCI breakers. Siemens

QFP or QF series GFCI breakers are highly recommended to minimize or eliminate these occurrences and oer 5 milliamp personal protection while meeting 2008 to current NEC standards for pool pumps.Page 12 ENGLISH Jandy

Installation & Operation Manual WARNING Make sure that the control switch, time clock, or control system is installed in an accessible location, so that in the event of an equipment failure or a loose plumbing fitting, the equipment can be turned off. This location must not be in the same area as the pool pump, filter, and other equipment. CAUTION The pump must be permanently connected to a dedicated electrical circuit. No other equipment, lights, appliances, or outlets may be connected to the pump circuit.

3.3.3 Electrical Wiring

The Jandy pump models covered in this installation and operation manual provide separate compartments for high voltage and low voltage wiring. The low voltage compartment provides 2 openings:

• RS-485 quick connect port (see Figure 8)

• 3/8" conduit port (threaded) The high voltage compartment provides 3 conduit port openings (see Figure 9):

• 3/4" (threadless) Conduit ttings are not provided.

1. Secure the pump using the green screw provided.

Ground before attempting to connect to an electrical power supply. Do not ground to a gas supply line.

2. Wire size must be adequate to minimize voltage

drop during the start-up and operation of the pump.

3. Insulate all connections carefully to prevent

grounding or short-circuits. Sharp edges on terminals require extra protection. For safety, and to prevent entry of contaminants, reinstall all conduit and terminal box covers. Do not force connections into the conduit box. NOTE: When power alone is supplied to this pump, it will not operate. It requires a digital command sent to it by either a variable speed controller (SpeedSet, JEP-R, or iQPUMP01), an automation system, or use of the dry contacts (See Figures 8-9 for RS485 wiring illustrations for a local controller or automations system. See Figures 12-13 for dry contact wiring illustrations). CAUTION Failure to provide data plate voltage (+/- 10%) during operation will cause the motor to overheat and may void the warranty.

3.3.2 Bonding and Grounding

In addition to being properly grounded as described in the Electrical Wiring section, and in accordance with the requirements of the National Electrical Code (NEC), or in Canada the Canadian Electrical Code (CEC), the pump motor must be bonded to all metal parts of the swimming pool, spa or hot tub structure and to all electrical components and equipment associated with the pool/spa water circulation system. The bonding must be accomplished by using a solid copper conductor, No. 8 AWG or larger. In Canada No. 6 AWG or larger must be used. Bond the motor using the external bonding lug provided on the motor frame. See Figure 8. National Electrical Code

) requires bonding of the Pool Water. Where none of the bonded pool equipment, structures, or parts are in direct connection with the pool water; the pool water shall be in direct contact with an approved corrosion-resistant conductive surface that exposes not less than 5800 mm² (9 in²) of the surface area to the pool water at all times. The conductive surface shall be located where it is not exposed to physical damage or dislodgement during usual pool activities, and it shall be bonded in accordance with the bonding requirements of NEC Article 680. Refer to locally enforced codes for any additional bonding requirements. WARNING Always disconnect the power source before working on a motor or its connected load.Page 13 ENGLISH Jandy Variable-Speed Pumps Installation & Operation ManualRemove screw and RS485 quick connect port coverFeed RS485 connec-tor and cable through the RS485 quick connect port and strain relief channel.

Wire the cable to the RS485 connector in order of Red(1), Black(2), Yellow (3), Green (4)

3-YELLOW2-BLACK4-GREEN1-RED

RS485 Cable (22 AWG) Connect the RS485 and secure the RS485 quick connect port cover back into place with the screw.

Figure 8. RS-485 Quick Connect Port with WiringPage 14 ENGLISH Jandy

3.5.2 Dip Switch Settings with Automation

Dip Switch 3-4 setting rules are not common across all Jandy automation systems. Please reference the following sections to understand the required settings. For Jandy Aqualink RS Automation System users, a 2022 mid-year update changes the method in which pumps in this manual interact with Jandy Aqualink RS systems. Refer to the RS manual for more information.

3.5.3 Pre-2022 Aqualink RS Firmware Rev_V

and Earlier Aqualink RS systems using rmware Rev V and earlier, manufactured prior to mid-year 2022, support up to 4 variable-speed pumps. Each pump is assigned an address of 1 through 4 using Dip Switches 3-4 on the pump. Use the table below for pump address assignment settings. These settings are used when connected to the RS485 connection on the pump or when connected to the pump using a SpeedSet controller’s automation pass-through wiring connection on the bottom of the controller. Address Switch 3 Switch 4 Pump 1 OFF OFF Pump 2 ON OFF Pump 3 OFF ON Pump 4 ON ON Table 4. Local Controller DIP Switch Settings

3.5.4 2022 Aqualink RS Firmware Rev W

and Later Aqualink RS systems using Rev W and later, manufactured after mid-year 2022, support up to 16 variable-speed pumps that utilize a pre-assigned PUMP ADDRESS. Dip Switches 3-4 are not utilized. Pumps in this manual are all assigned a unique PUMP ADDRESS at the factory. The PUMP ADDRESS label can be found on the pump motor in the location shown below. PUMP ADDRESS PUMP ADDRESS Figure 10. Pump Address Label Location When setting up pumps using this method, the pump address of each pump will initially appear in the unassigned pump address section of the iAqualink App or other automation setup device. Utilize the App or other device to complete pump setup.

2-Position DIP Switch Bonding Lug RS485

10V 200mA This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. CAN ICES-003 (B) / NMB-003 (B) RECOGNIZED COMPONENT

System Setup Pumps in this manual are compatible with the following local Jandy controllers and automation systems:

• SpeedSet Controller (local)

• All Jandy Automation Systems Each motor is equipped with an auto-sensing power circuit which automatically determines if 10v of power should be supplied to the RS485 wiring in order to power a local controller interface, or to suppress the 10v power supply when connected to a Jandy Automation system. This auto sensing power circuit eliminates the need for Dip Switches 1-2 that are present on other Jandy Pumps.

3.5 Dipswitch Settings

3.5.1 Dipswitch Settings with Local

Controller Please refer to the following table for required settings for Dip switches 3-4 when the pump is connected to a local controller. Controller Switch 3 Switch 4

iQPUMP01 OFF OFF SpeedSet Dip Switch 3-4 settings are only important when connected to a Jandy automation system using SpeedSet automation pass- through wiring connection on the bottom of the controller. If applicable, please see following sections. Table 3. Local Controller DIP Switch SettingsPage 15 ENGLISH Jandy

Aqualink TCX supports a single variable-speed pump. Dip Switches 3-4 must always be set in the OFF position when the pump is connected to a TCX Automation System. This is true even when connected to a TCX system using the automation pass-through wiring on a Jandy SpeedSet controller.

3.5.6 All Other Jandy Automation Systems

All other Jandy automation systems support up to 4 variable-speed pumps utilizing Dip Switches 3-4 in the same manner as dened in section 3.5.3.

3.6 Auxiliary Relay Operation

Pumps models in this manual are equipped with a terminal bar that provides user access to two built- in Auxiliary Relays. The normally-open relays are activated under certain operating conditions and are intended to be used to control external devices that require system water ow for proper functioning, such as booster pumps, salt water chlorinators, etc. See Figures 12-13 for compartment details and location of the auxiliary relays and wiring illustrations. Auxiliary Load Connection Requirements WARNING

ELECTRICAL SHOCK HAZARD

Due to the potential risk of fire, electric shock, or injuries to persons, Jandy

Pumps and any auxiliary loads must be installed in accordance with the National Electrical Code

), all local electrical and safety codes, and the Occupational Safety and Health Act (OSHA). Copies of the NEC may be ordered from the National Protection Association, 1 Batterymarch Park, Quincy, MA 02169, or from your local government inspection agency. In Canada, Jandy Pumps must be installed in accordance with the Canadian Electrical Code (CEC).

• The Auxiliary Load relay contacts are rated at 230V/115V, 11A RMS. Please ensure the requirements of the equipment to be connected to the Auxiliary Load do not exceed this rating.

3.6.1 Auxiliary Relay Operation

Auxiliary Relay contact activation is speed dependent. Auxiliary Relay 1 has an activation speed of 1725 RPM and Auxiliary Relay 2 has an activation speed of 2250 RPM. The Jandy SpeedSet controller provides the ability to reprogram the Auxiliary Relay open/close speeds for customization. Open/close speed settings that are changed using this feature are permanent even if the SpeedSet controller is disconnected. Please refer to the "Settings" section in the Jandy SpeedSet controller I/O manual for additional details.

3.6.2 Contact Closure

From a stopped condition, there is a three-minute delay before the Auxiliary Relay contact is closed when the motor speed reaches and maintains the activation speed. Once the three minute run time criteria has been reached, when going from an RPM below the activation speed to an RPM above the activation speed, there is a 5-second delay before the Auxiliary Relay contact is closed.

3.6.3 Contact Opening

When going from an RPM above the activation speed to an RPM below the activation speed, the relay opening is always immediate.

Section 4. Dry Contact Operation

External relays or switches can be used with the dry contacts if a Zodiac controller is not connected to the RS-485 line. By creating a circuit that runs between the dry contact, the external switch/relay, and the common on the dry contact, when the circuit is closed the pump will turn on, prime at 2750 RPM for 3 minutes, and go to the pre-determined speed of the dry contact indenitely until the circuit is opened by the external relay. If no inputs are jumped to common, the RPM is zero. When any Zodiac controller is connected through RS-485, all dry contact commands will be ignored. Refer to Figures 12 and 13 for dry contact wiring. Refer to table 5 for dry contact speed settings.

4.6.1 Dry Contact Speed Settings

Dry contact speed settings were adjusted with motor serial numbers beginning with the letter B.

1. Please refer to the motor rating label to nd the

motor serial number.

2. Refer to table 5 to determine the dry contact speeds

for the motor. Dry Contact Speeds Are Based On Motor Serial Numbers Dry Contact Serial # Begins with "A" Serial # Begins with "B" or Later 1 3000 RPM 3450 RPM 2 1400 RPM 1375 RPM 3 2200 RPM 2600 RPM 4 1725 RPM 1750 RPM Table 5. Dry Contact Speed Settings (G) GROUNDEARTH(L2/N) (L1)

USE COPPER CONDUCTORS

Figure 11. Motor Rating Plate LabelPage 16 ENGLISH Jandy Variable-Speed Pumps Installation & Operation Manual

• WARNING ELECTRICAL SHOCK HAZARDDue to the potential risk of fire, electric shock, or injuries to persons, Jandy Pumps and any auxiliary loads must be installed in accordance with the National Electrical Code (NEC ), all local electrical and safety codes, and the Occupational Safety and Health Act (OSHA). Copies of the NEC may be ordered from the National Protection Association, 1 Batterymarch Park, Quincy, MA 02169, or from your local government inspection agency. In Canada, Jandy Pumps must be installed in accordance with the Canadian Electrical Code (CEC).
• The Auxiliary Load relay contacts are rated at 230V/115V, 11A RMS. Please ensure the requirements of the equipment to be connected to the Auxiliary Load do not exceed this rating.** 115VAC power supply for main pump power is supported on DV2A models only.Breaker PanelFilter Pump Junction BoxAuxillary 1RS485Line (in) Red BlackYellowGreenLoad (out) Line (in)Line 1Load 1Load 2Load (out) Auxillary 2Line (in)Load (out) Line (in)Load (out) Auxillary Load230VACExternal Enclosure230/115VAC Supply Power(GFCI Breaker)Breaker Panel230VAC Supply Power(GFCI Breaker)Breaker Panel230VAC Supply Power(GFCI Breaker) Dry Contacts

COM L1 L2/N Supply Power Input Ground Ground Load 1Load 2Auxillary Load230VAC Ground Dry Contact Speed Settings Please refer to table 4 on the following page for Dry Contact Speed Settings. DIP Switch

Auxillary 2 Line (in) Load (out)

COM L1 L2/N Supply Power Input Ground Ground Load 1 Load 2 Auxillary Load 115VAC Ground Dry Contact Speed Settings Please refer to table 4 on the following page for Dry Contact Speed Settings. DIP Switch

4.1 Conduct Pressure Test

IMPORTANT: All VSSHP models come with an additional disposable o-ring for pressure testing. This is the blue pressure test o-ring (See Figures 14 and 15). If you opened the pump lid before conducting the pressure test, the blue o-ring may fall out. If the blue o-ring falls out, it must be re-installed on the lid before beginning the pressure test (See 3.6.2). WARNING When pressure testing a system with water, air is often trapped in the system during the filling process. This air will compress when the system is pressurized. Should the system fail, this trapped air can propel debris at a high speed and cause injury. Every effort to remove trapped air must be taken, including opening the valve on the filter and loosening the pump basket lid while filling the pump. WARNING Trapped air in the system can cause the filter lid to be blown off, which can result in death, serious injury, or property damage. Be sure all air is properly purged out of the system before operating. DO NOT USE COMPRESSED AIR TO PRESSURE TEST OR CHECK FOR LEAKS. WARNING

ELECTRICAL SHOCK HAZARD

Do not pressure test above 35 PSI. Pressure testing must be done by a trained pool professional. Circulation equipment that is not tested properly might fail, which could result in severe injury or property damage. WARNING When pressure testing the system with water, it is very important to make sure that the pump basket lid is completely secure.

1. Before pressurizing the system, ensure the lock

ring "locked" indicators align with the suction and pressure side ports on the pump.

2. Fill the system with water to eliminate trapped air.

3. Pressurize the system with water to no more than

4. Close the valve to seal the water in the system.

5. Observe the system for any leaks or pressure decay.

6. If there are lid leaks, repeat this procedure. For

Zodiac Technical Support, call 800.822.7933 CAUTION Do not open the pump lid before pressure testing as the blue pressure test o-ring may fall out. If this happens, you will need to place it back on the lid. FMA58DBlue Pressure Test O-ring Seal Lid withLocking Ring Figure 14. Blue Pressure Test O-ring Lid with Locking Ring and Seal Blue Pressure Test O-ring Pump Debris Trap Basket (Inside Pump) (Note: Discard after pressure test is complete.) Figure 15. Exploded View with Blue Pressure Test O-ring (VSSHP Pump Models Only)

1. Make sure that the pump is turned o.

2. Make sure that the switch to the circuit breaker that

powers the pump motor is turned o. WARNING

ELECTRICAL SHOCK HAZARD

Due to the potential risk of fire, electric shock, or injuries to persons, Jandy

Pumps must be installed in accordance with the National Electrical Code

), all local electrical and safety codes, and the Occupational Safety and Health Act (OSHA). Copies of the NEC may be ordered from the National Protection Association, 1 Batterymarch Park, Quincy, MA, 02169, or from your local government inspection agency. In Canada, Jandy Pumps must be installed in accordance with the Canadian Electrical Code (CEC).Page 18 ENGLISH Jandy

Turn off the pump and the main breaker in the pump electrical circuit before starting the procedure. Failure to comply may cause a shock hazard, resulting in severe personal injury or death.

3. Make sure all necessary isolation valves are closed

to prevent pool water from reaching the pump.

4. Following the markings on the locking ring, turn

the ring counter-clockwise until the ‘START’ markings align with the ports.

5. Carefully remove the lid with locking ring.

Upside Down View of Bottom of LidStep where O-ring is Seated Groove where Seal is Seated Figure 16. Placement of Blue Pressure Test O-ring

4.1.2 Replace Blue O-ring

1. Turn the lid with locking ring upside down.

2. Place the blue o-ring on the step located ¼" from

the bottom of the lid. See Figure 14.

3. Make sure that the o-ring is properly seated.

4. Install the lid, making sure that the blue o-ring sits

in the housing without “binding” or “rolling” o.

5. Follow the markings on the locking ring, align

‘START’ markings with the ports and turn clockwise until ‘LOCKED’ markings align. Do not tighten past the ‘LOCKED’ marking.

Section 5. Operation

CAUTION Never run the pump without water. Running the pump “dry” for any length of time can cause severe damage to both the pump and motor and may void the warranty. If this is a new pool installation, make sure all piping is clear of construction debris and has been properly pressure tested. The lter should be checked for proper installation, verifying that all connections and clamps are secure according to the manufacturer’s recommendations. WARNING To avoid risk of property damage, personal injury or death, verify that all power is turned off before starting these steps.

5.1.1 Pump Below Water Level

1. Ensure the pump lid is secure by verifying the

“locked” indicators are aligned with the pump’s ports. Hand tighten only, do not use tools. Make sure valves are open and the pump unions are tight.

2. Open any isolation valves that may be in place

between the pump and the pool’s main drain(s) and skimmer(s).

3. Open the air relief valve on the lter. This will

allow air to begin to escape the system and ll the pump with water for priming.

4. Restore power to the pump and start the pump.

5. When water starts to come out of the air relief valve

on the lter, close the air relief valve.

6. Inspect system for any leaks.

5.1.2 Pump Above Water Level

1. Open the air relief valve on the lter.

2. Remove the pump lid and ll the basket with water.

3. Prior to replacing the lid, check for debris around

the lid o-ring seat. Debris around the lid o-ring seat may cause an air leak and will make it dicult for the pump to prime.

4. Tighten the lid by verifying the “locked” indicators

on the lid are aligned with the pump’s ports. Hand tighten only, do not use tools. Make sure all valves are open and the pump unions are tight.

5. Restore power to the pump and start the pump.

6. Once the pump has primed and water comes out of

the air relief valve on the lter, close the air relief valve and inspect the system for any leaks. NOTE All pumps in this manual are NSF-certified as being able to prime at heights up to 10 ft above the pool water level, at sea level. However, to achieve better self-priming, install the pump as close as possible to the water level of the pool. See Installation Recommendations in Section 3.2.3 for proper elevation and pipe size. The default priming speed is 2750 RPM. The pump will take approximately 15 minutes to prime at this priming speed when the pump is located 10 feet above the pool water. If priming speed is adjusted to 3450 RPM, the pump should prime within 6 minutes at 10 feet above the water level. If the pump does not prime and all the instructions to this point have been followed, check for a suction leak. If there is no leak, repeat Steps 1 through 5. For technical assistance, call Zodiac Technical Support at 800.822.7933.Page 19 ENGLISH Jandy

CAUTION To avoid damage to the plastics, do not use lubricant or sealant on the o-ring. Only soapy water should be used to install and lubricate the o-ring. Clean Pump Basket Debris that accumulates in the pump lter basket will begin to block the ow of water. For optimal pump performance, the pump lter basket needs to be inspected and cleaned on a weekly basis. Depending on the location and environment of the pool, more frequent inspection may be required.

1. Inspect the pump lter basket for debris by looking

through the clear pump lid. This can be done with or without the pump running. If debris has accumulated, proceed to step 2.

2. Turn o the power to the pump. If the pump is

located below the water level, close the isolation valves on the suction and discharge sides of the pump to prevent backow of water.

3. Turn the locking ring counter-clockwise until

'START' aligns with the ports. Remove the lid.

4. Lift the basket out of the pump.

5. Dispose of the debris and thoroughly clean the

basket, making sure all the holes are open. Using a garden hose, spray the basket from the outside to help clear the holes. Remove any remaining debris.

6. Replace the basket in the pump by aligning the

opening with the suction pipe. If aligned properly, the basket will drop easily into place. Do not force it into place. CAUTION A misaligned basket will cause the lid to be improperly seated, allowing an air leak, which could result in pump damage.

7. Remove the lid seal and remove debris around the

lid seal seat, as this can allow air to leak into the system. Clean the lid seal and place it on the lid.

8. Replace the lid with locking ring. Hand-tighten the

lid to make an air-tight seal. Do not use any tools to tighten the lid: hand-tighten only.

9. Verify that all valves have been returned to the

proper position for normal operation.

10. Open the pressure release valve on the lter, and

make sure it is clean and ready for operation.

11. Turn on the power to the pump. Once all the air has

been evacuated from the lter, close the pressure release valve.

6.1 Removing the Pump Lid

1. Make sure that the pump is turned OFF.

2. Make sure that the switch to the circuit breaker to

the motor is turned OFF.

3. Make sure all necessary isolation valves are closed

to prevent water from reaching the pump.

4. Following the markings on the locking ring, turn

the ring counter-clockwise until the ‘START’ markings align with the ports. See Figures 15.

5. Carefully remove the lid with locking ring.

Turn off all switches and the main breaker in the variable- speed pump electrical circuit before starting the procedure. Failure to comply may cause a shock hazard resulting in severe personal injury or death. WARNING

ELECTRICAL SHOCK HAZARD

Due to the potential risk of fire, electric shock, or injuries to persons, Jandy

Pumps must be installed in accordance with the National Electrical Code

), all local electrical and safety codes, and the Occupational Safety and Health Act (OSHA). Copies of the NEC may be ordered from the National Protection Association, 1 Batterymarch Park, Quincy, MA, 02169, or from your local government inspection agency. In Canada, Jandy Pumps must be installed in accordance with the Canadian Electrical Code (CEC). Rotate locking ringcounter clockwiseAlign STARTwith port Figure 17. Disengage Lock RingPage 20 ENGLISH Jandy Variable-Speed Pumps Installation & Operation ManualLid withLockingRing Seal Figure 18. O-ring in Lid Assembly Basket Seal Lid Locking Ring Lift locking ring to remove lid with seal Figure 19. Remove Pump Lid

6.2 Winterizing the Pump

CAUTION The pump must be protected when freezing temperatures are expected. Allowing the pump to freeze will cause severe damage and may void the warranty. CAUTION Do not use antifreeze solutions in the pool, spa, or hot tub systems. Antifreeze is highly toxic and may damage the circulation system. The only exception to this is Propylene Glycol. For more information, see your local pool/spa supply store or contact a qualified swimming pool service company.

1. Drain all water from the pump, system equipment,

2. Remove the two (2) drain plugs. Store the drain

plugs in a safe location and reinstall them when the cold weather season is over. Ensure the drain plugs and o-rings are not misplaced.

3. Keep the motor covered and dry. Do not cover

the pump with plastic, because this will create condensation that may damage the pump. NOTE Zodiac Pool Systems LLC recommends having a qualified service technician or electrician properly disconnect the electrical wiring at the switch or junction box. Once the power is removed, loosen the two (2) unions and store the pump indoors. For safety, and to prevent entry of contaminants, reinstall all conduit and terminal box covers.

4. When the system is reopened for operation,

have a qualied technician or electrician make sure all piping, valves, wiring and equipment are in accordance with the manufacturer’s recommendations. Pay close attention to the lter and electrical connections.

5. The pump must be primed prior to starting. Refer to

Section 7. Troubleshooting and Repair

Zodiac Pool Systems LLC strongly recommends that you call a qualied service technician to perform any repairs on the lter/pump system. To locate a qualied technician, check your local yellow pages or visit ZodiacPoolSystems.com or ZodiacPoolSystems.ca and click on “Find a Dealer.” Symptom Possible Cause/Solution Motor won't start or the controller does not detect the motor No power to the motor. Have a certified professional check the voltage on the main power terminal with the breaker on. The voltage must be within 10% of the motor rating plate voltage. The motor experienced an error. Power cycle the motor. If the motor has experienced an error, a fault code may appear on the controller. In order to clear the error, turn off the main breaker connected to the motor. Wait at least 5 minutes before returning power to the motor. The voltage in the capacitors must be completely drained for a proper power cycle. Improper low voltage wiring. The RS-485 connection must be secure with no broken wires. Inspect the low voltage wiring for signs of corrosion. If necessary cut the wires off and strip new leads. Make sure there are not any broken pieces of wire inside the RS-485 connector. Broken low voltage wiring. The wire may have breaks somewhere between the motor and the controller. With all power off, take a multimeter and set it to Ohms/Continuity. Check continuity of each of the low voltage lines from the motor side to the controller side. Replace the RS-485 wires completely if necessary. Improper low voltage wiring. Check the wiring of the RS-485 connector. Wire colors for pins 1-4 should be Red, Black, Yellow, Green. Test the drive with the RS-485 jumper method. Using small sections of 22 AWG wire, jump pins 1 to 3 and 2 to 4. These wires can be made by cutting off a section of the RS-485 wires. Re-install the connector and attach the access cover. Apply power to the motor. The motor should spin at 2600 RPM indefintely. If the motor works, there is a problem with the RS-485 line or with the controller. Contact Zodiac Technical Support at 800.822.7933 DIP switches in the wrong configuration. The variable speed drive has two DIP switches;3and4.ThesemustbothbeintheOFFpositionforPump01.Thisis the configuration for all controllers that are not automation and the first pump for automation. If more than one variable speed pump is being controlled with an automation system, they must be in the proper configuration. Refer to the DIP switch section of the manual to configure the other motors. Check the schedule. The motor will only turn on during programmed times set in the controller. Verify that the motor is scheduled to turn on at that time. If the motor still has problems starting or continues to show faults, contact Zodiac Technical Support at 800.822.7933 Motor starts but shuts off soon after Debris may be stuck between the impeller and the diffuser. This will prevent the drive shaft from spinning and will cause the motor to experience an error. Have a certified professional check to see if the drive shaft is seized with all power off. A quick test can be inserting a 5/16" allen wrench through the back of the fan housing and into the drive shaft. Manually spin the drive shaft to check if it is seized. If large amounts of debris are found, check your strainer basket for breaks. Replace the strainer basket if necessary. If the motor still has problems starting, contact Zodiac Technical Support at

Installation & Operation Manual Symptom Possible Cause/Solution The motor gets hot and shuts off periodically Make sure that there is adequate room around the motor to circulate air and keep the motor cool. Have a qualified electrician check for loose connections and check the voltage at the motor while it is in operatoin. If the main voltage is outside of 10% of the motor rating plate, the motor may be experiencing excessive loads. Contact your local power surface provider. No power to controller This is exclusive to any contoller that is not an automation system. The motor has the ability to power controllers through the RS-485 line. Have a certified electrition test the voltage on the RS-485 line while there is power to the motor. There should be between 8 and 12 Volts DC between pins 1 and 4. If the voltage is below or non existant, contact Zodiac Technical Support at 800.822.7933. Improper low voltage wiring. Check the wiring of the RS-485 connector. Wire colors for pins 1-4 should be Red, Black, Yellow, Green. Auxiliary relays not working Make sure that the motor is spinning at least 1725 RPM for equipment wired to Aux 1 and 2250 RPM for equipment wired to Aux 2. When first turning on the pump, there is a 3 minute delay before any contacts close. Allow 5 seconds before contacts close when minimum contact speed is reached. The problem may be with the equipment wired to the relay. See the owners manual for the equipment to make sure the auxiliary equipment has not failed. If the relays are still not engaging, contact Zodiac Technial Support at 800.822.7933 Dry Contacts not working Test the drive with the RS-485 jumper method. Using small sections of 22 AWG wire, jump pins 1 to 3 and 2 to 4. These wires can be made by cutting off a section of the RS-485 wires. Re-install the connector and attach the access cover. Apply power to the motor. The motor should spin at 2600 RPM indefintely. If the motor works, there is a problem with the dry contacts or the dry contact lines. Contact Zodiac Technical Support at 800.822.7933 Broken low voltage wiring. The wire may have breaks somewhere between the motor and the external switches. With all power off, take a multimeter and set it to Ohms/ Continuity. Check continuity of each of the low voltage lines from the motor side to the controller side. Replace the dry contact wires completely if necessary.

7.1 Service Technician Maintenance

CAUTION This pump must be serviced by a professional service technician qualified in pool/spa installation. The following procedures must be followed exactly. Improper installation and/or operation can create dangerous electrical hazards, which can cause high voltages to run through the electrical system. This can cause property damage, serious personal injury, and/or death. Improper installation and/or operation may void the warranty. WARNING Before servicing the pump, switch off the circuit breakers at the power source. Severe personal injury or death may occur if the pump starts while your hand is inside the pump.

7.1.1 Blocked Impeller

1. Turn o the pump. Switch o the circuit breaker to

2. Remove the lid and basket.

5. Switch on the circuit breaker to the pump motor.

6. Turn on the pump, and see if the problem is solved.

7. If the impeller is still blocked with debris and it

is not possible to remove the debris using Steps 2 through 4, the pump will need to be disassembled in order to access the inlet and outlet of the impeller.Page 23 ENGLISH Jandy

Section 8. Product Specications and Technical Data

Exploded view for general reference only. Specic models may dier. Please refer to contact information above to obtain spare parts information for specic pump models. For a complete list of replacement parts, please visit www. Jandy.com or contact Zodiac Technical Support at 1.800.822.7933 or email [e-mail]. In Canada, please call 1.888.647.4004 or email [e-mail].

3 - Access Cover O-Ring

5 - Motor Mounting Bolts/Washers

6 - Motor Mounting Foot

7 - Backplate Mounting Bolts/

9 - Impeller and Mounting Screw

12 - Drain Plugs with O-Ring

13 - Tail Piece, O-Ring and Union Nut

16 - Diffuser and Mounting Screws

Figure 20. Jandy Variable Speed Pump Exploded View (Specic models may di󰀨er slightly from illustration)Page 24 ENGLISH Jandy

8.2 Performance Curves

Installation & Operation Manual NOTESZodiac Pool Systems LLC 2882 Whiptail Loop # 100, Carlsbad, CA 92010 Zodiac Pool Systems Canada, Inc. 2-3365 Mainway, Burlington, ON L7M 1A6 Canada ©2022 Zodiac Pool Systems LLC. All rights reserved. ZODIAC® is a registered trademark of Zodiac International, S.A.S.U., used under license. All other trademarks are the property of their respective owners.

USA | Jandy.com | 1.800.822.7933 Canada | Jandy.ca | 1.888.647.4004 ETL LISTED CONFORMS TO UL STD 1081 Certified to

1700 W1800 W 8,0 16,0

10,5 16,0 2"×21/2"66 lb [25 kg]