DIN24240DC - Uninterruptible power supply Tripp Lite - Free user manual and instructions

USER MANUAL DIN24240DC Tripp Lite

• This UPS contains its own energy source (batteries).

• The DC mains power must be turned off before connecting or disconnecting wires to the terminals.

• Use RED wire for (+) positive and BLACK for (-) negative wire connections.

• Make sure the wires do not touch to chassis during their connection.

• Always connect the DC mains input and load output wires first, then the UPS battery terminals labeled (BAT +/-), and finally to the EBM.

• To reduce the risk of fire or electric shock, install this UPS in a temperature and humidity controlled, indoor environment, free of conductive contaminants. Ambient temperature must not exceed 50°C (122°F). Do not operate near water or excessive humidity (95% max).

• To comply with international standards and wiring regulations, the total equipment connected to the output of this UPS must not have an earth leakage current greater than 1.5 milliamperes.

• To guarantee sufficient convection cooling, please keep a clearance of 50mm above, 180mm below, and 10mm lateral distance of between devices.

• Note that the enclosure of the device can become very hot depending on the ambient temperature and load of the power supply. Risk of burns!

• Do not introduce any objects into the unit.

• The UPS and EBM unit should be installed in minimum IP54 rated enclosure.

• The units must be installed in a cabinet or room (condensation free environment and indoor location) that is relatively free of conductive contaminants. This UPS contains LETHAL VOLTAGES. All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the UPS.

• For use in a controlled environment.

• Batteries can present a risk of electrical shock or burn from high short-circuit current. Observe proper precautions. Servicing should be performed by qualified service personnel knowledgeable of batteries and required precautions. Keep unauthorized personnel away from batteries.

• Proper disposal of batteries is required. Refer to your local codes for disposal requirements.

• Never dispose of batteries in a fire. Batteries may explode when exposed to flame.2 Eaton Din Rail UPS Advanced User Guide 934139—Rev A Safety and WarningsEaton Din Rail UPS Advanced User Guide 934139—Rev A 3 CChhaapptteerr 22 OOvveerrvviieeww 22..11 OOvveerrvviieeww Thank you for purchasing your Eaton DIN24240DC or DIN24480DC UPS and BPDIN24XL extended battery module. The Eaton DIN24240DC or DIN24480DC UPS power system (UPS) is a modular UPS that connects to BPDIN24XL Extended Battery Module. The Eaton DIN24240DC or DIN24480DC UPS can accommodate up to four BPDIN24XL extended battery modules (EBM) to extend runtime. The UPS and EBM can be each model can be installed onto a 35mm “top hat" DIN rail in accordance with EN60715. 22..22 PPhhyyssiiccaall FFeeaattuurreess Figure 1. DIN24240DC / DIN24480DC UPS Features

1 LED (Green) Input OK (Solid)/ On Battery (Flashing) 2 LED (Red) - Fault 3 Power ON/O Button 4 Battery Pack Terminal Block 5 Dry Contact Relay Terminals 6 DC Mains Input Terminal Block 7 DC Load Output Terminal Block 8 DIN Rail Mounting Clamp4 Eaton Din Rail UPS Advanced User Guide 934139—Rev A Figure 2. BPDIN24XL Features Front of EBM

1. Locate the top hook of the DIN rail mounting system on the unit with the unit slightly titled.

2. Rotate the unit till the latch of the rail mount system snaps on to the bottom of the DIN rail and the unit

cannot be rotated any further.

3. Shake the UPS slightly to ensure that it is secure.

4. Check if the UPS is facing upright and not tilting downward.

Figure 3. Mounting the UPS Hook to top of the DIN rail Listen for a click to ensure the UPS is secured to the DIN rail. AAddjjuussttiinngg tthhee DDCC UUPPSS oonn tthhee DDIINN RRaaiill To adjust the UPS:

1. To adjust the spacing between the DC UPS and EBMs, pull down the on the DIN rail clamp with a flathead

screwdriver or tool to release the clamp.

2. Tilt up slightly and adjust to desired spacing and snap back onto DIN rail.

3. Shake the UPS slightly to ensure that it is secure.

NOTE Maintain 0.39in (10mm) between devices, 1.97in (50mm) above, and 7.09in (180mm) below.6 Eaton Din Rail UPS Advanced User Guide 934139—Rev A RReemmoovviinngg tthhee UUPPSS ffrroomm tthhee DDIINN RRaaiill

1. Turn off the DC UPS and ensure that DC mains power is disconnected.

2. Disconnect DC wiring between the DC UPS and any extended battery module DC wiring connections first.

3. If multiple EBM’s are to be disconnected, disconnect wiring between each EBM.

4. Pull down the on the DIN rail clamp with a flathead screwdriver or tool to release the clamp.

5. Tilt the UPS slightly and then up to remove from the DIN rail.

Figure 4. Removing UPS From DIN Rail Hook to top of the DIN rail Pull down on DIN rail clamp to release Mounting the UPS to the DIN RailEaton Din Rail UPS Advanced User Guide 934139—Rev A 7 33..22 DDIINN2244224400DDCC // DDIINN2244448800DDCC IInnppuutt WWiirriinngg Only qualified service personnel (such as a licensed electrician) should perform the electrical installation. Risk of electrical shock. The circuit breaker or disconnect switch must also be OFF at the DC input service panel. To install the DC input / output wiring to the UPS:

1. Locate the DC Input / Output terminal blocks on the front of the UPS.

2. Ensure that the proper wire gauge is being used per Table 1 .

3. Attach the DC +positive and —negative wires to the terminal block and torque to the specification.

Table 1. Recommended DC Input and Output Wire Sizes Terminal Recommended Wire Gauge AWG (mm2) Torque N-m (in-lb)

1. Locate the top hook of the DIN rail mounting system on the unit with the unit slightly titled.

2. Rotate the unit till the latch of the rail mount system snaps on to the bottom of the DIN rail and the unit

cannot be rotated any further.

3. Shake the UPS slightly to ensure that it is secure.

4. Check if the UPS is facing upright and not tilting downward.

5. Add additional BPDIN24XL extended battery modules by following the above steps and ensure that each

EBMs are at a minimum distance of 0.39in (10mm) between each module. Up to four EBM modules can be used per UPS. Figure 5. Mounting the BPDIN24XL EBM Hook to top of the DIN rail Listen for a click to ensure the UPS is secured to the DIN rail. AAddjjuussttiinngg tthhee DDCC UUPPSS EEBBMM oonn tthhee DDIINN RRaaiill To adjust the EBM:

1. To adjust the spacing between the DC UPS and EBMs, pull down the on the DIN rail clamp with a flathead

screwdriver or tool to release the clamp.

2. Tilt up slightly and adjust to desired spacing and snap back onto DIN rail.

3. Shake the UPS slightly to ensure that it is secure.

NOTE Maintain 0.39in (10mm) between devices, 1.97in (50mm) above, and 7.09in (180mm) below.10 Eaton Din Rail UPS Advanced User Guide 934139—Rev A RReemmoovviinngg tthhee EEBBMM ffrroomm tthhee DDIINN RRaaiill

1. Turn off the DC UPS and ensure that DC mains power is disconnected.

2. Disconnect DC wiring between the DC UPS and the extended battery module DC wiring connections first.

3. If multiple EBM’s are to be disconnected, disconnect wiring between each EBM.

4. Pull down the on the DIN rail clamp with a flathead screwdriver or tool to release the clamp.

5. Tilt the EBM slightly and up to remove from the DIN rail.

Hook to top of the DIN rail Pull down on DIN rail clamp to release 44..22 EExxtteennddeedd BBaatttteerryy MMoodduullee WWiirriinngg Only qualified service personnel (such as a licensed electrician) should perform the electrical installation. Risk of electrical shock. The DC mains power must be turned off before connecting or disconnecting wires to the battery terminals. To install the DC input / output wiring to the UPS: Extended Battery Module WiringEaton Din Rail UPS Advanced User Guide 934139—Rev A 11

1. Locate the DC Input / Output terminal blocks on the top or front panel of the EBM.

2. Ensure that the proper wire gauge is being used per Table 2 .

3. Strip the wire insulation back about 0.35 inches (9mm) of all positive and negative wires being used for DC

Input/Output/Battery connections.

4. Insert the red wire into the EBM (+) terminal closest to the DIN Rail UPS or previous EBM( if multiple

EBMs are being used ).

5. Insert the black negative wire to the negative (-) terminal of the EBM closest to the DIN Rail DC UPS.

Tighten the screws to the specified torque rating in .

IMPORTANT For maximum contact and safety, please ensure that the DC cables wire strands are fully inserted inside the DC terminals.

6. With a voltmeter, verify that 24VDC is present across all positive and negative terminals.

7. Power the UPS ON, see 5.1 Startup and Normal Operation .

Figure 6. EBM Wiring External Battery #1 External Battery #2 Input Output Table 2. Recommended EBM Wire Size Connection Wire Size (AWG) Torque N-m (in-lb) Battery Terminals 12 AWG (4 sq. mm)

1. Ensure that the UPS input and output wiring are connected and that the correct voltage is being supplied

to the UPS. See 3.2 DIN24240DC / DIN24480DC Input Wiring.

2. Verify that the external batteries are connected. See 4.2 Extended Battery Module Wiring .

3. Press the power ON/OFF button on the front of the UPS for three seconds.

NOTE As long as live 24V DC is supplied to the UPS input terminals, the DC output terminals will be live in Bypass and Line operation modes.

4. Verify that the green power LED illuminates solid indicating the UPS is operating normally and any loads

are powered and protected.

5. Check the UPS front panel to verify that there are no active faults. Do not proceed until all active faults are

cleared see 8.1 Troubleshooting . 55..22 UUPPSS SShhuuttddoowwnn To shut down the UPS:

1. Press and hold the UPS ON/OFF button for three seconds. The UPS then transfers to the OFF mode and

the green power LED turns off. If you are planning on removing the UPS or EBM (if applicable) from the DIN rail ensure all sources of DC power have been disconnected and properly isolated. 55..33 BBaatttteerryy MMooddee When the UPS is operating on battery mode the green power indicator will flash once per second. Once the battery capacity reaches the low battery the green power indicator will flash every 0.3 seconds. 55..44 UUPPSS SSeellff TTeesstt The UPS self test feature is preformed automatically when the UPS has access to acceptable line voltage. If the battery voltage is less than 10VDC the unit will consider the battery as abnormal and fail the test. If the battery voltage is above 10VDC the UPS will initiate a 6 second battery charge. Once the UPS is turned on via the ON / OFF button if the battery voltage drops below 18VDC the battery will be considered abnormal.14 Eaton Din Rail UPS Advanced User Guide 934139—Rev A UPS Self TestEaton Din Rail UPS Advanced User Guide 934139—Rev A 15 CChhaapptteerr 66 CCoommmmuunniiccaattiioonnss 66..11 UUPPSS DDrryy CCoonnttaaccttss The DC UPS supports Remote On/Off with Normally Closed signaling and Event Alarm notifications via dry- contact Normally Open signaling. The user must supply 26 AWG wire to support the length of the installation. To connect to the UPS contacts:

1. Strip insulation to 0.35 inches (9mm) of exposed copper wire.

2. Insert each wire into the appropriate circular terminal slot(s) appropriate for your application. Press in firmly

3. Slightly tug to ensure a secure wire insertion.

4. To remove a wire from contact terminal, insert a small insulated screwdriver into the square hole to the

right of terminal to release. Terminal voltage and current ratings needed. Remote and Contact Alarm Pinout PIN 1 Remote On/Off PIN 2 Ground PIN 3 On Battery PIN 4 Common Signal PIN 5 Replace Battery PIN 6 Common Signal PIN 7 Missing Battery PIN 8 Common Signal PIN 9 Low Battery PIN 10 Common Signal16 Eaton Din Rail UPS Advanced User Guide 934139—Rev A UPS Dry ContactsEaton Din Rail UPS Advanced User Guide 934139—Rev A 17 CChhaapptteerr 77 MMaaiinntteennaannccee 77..11 RRoouuttiinnee MMaaiinntteennaannccee The Eaton DIN24240DC / DIN24480DC system is designed to provide years of trouble-free operation. Its internal control system checks the batteries and inverter periodically to ensure reliable operation. The Eaton DIN24240DC / DIN24480DC UPS and optional external battery cabinets do require some attention to assure continued reliable service. Follow Eaton's recommended maintenance schedule, which includes:

• Check operating environment for clean, cool, dry conditions.

• Inspect and clean the area around the UPS

• Check the batteries. For more information on preventive maintenance checks, contact your service representative 77..22 SSttoorraaggee Ambient temperature range is -15 °C to 40 °C (5 °F to 104 °F). It is recommended to charge the UPS for at least 8 hours, then store the UPS covered and upright in a cool, dry location. Remove accessories and disconnect cables connected to the UPS to avoid unnecessary draining of the battery. Extended Storage During extended storage in environments where the ambient temperature is: —15°C to +40 °C (+5 °F to +104 °F), charge the UPS battery every three months.18 Eaton Din Rail UPS Advanced User Guide 934139—Rev A StorageEaton Din Rail UPS Advanced User Guide 934139—Rev A 19 CChhaapptteerr 88 TTrroouubblleesshhoooottiinngg 88..11 TTrroouubblleesshhoooottiinngg Problem Possible Cause Solution UPS nonresponsive (No LEDs or alarm) UPS is powered off Press ON/OFF button for TWO (2) seconds. UPS fault Contact Tech support. The UPS is always operating in Battery Mode Input may not be properly connected. Check the input connection. Input fuse is open Before reconnecting equipment,verify the load matches the UPS capability specified and output has short circuit protection. Contact Tech support. Actual backup time cannot be achieved Battery voltage is too low Charge the battery at least eight (8) hours. Overload Remove unnecessary loads. Before reconnecting equipment, verify the load matches the UPS capability specified. Battery defect Replace the battery. UPS fault or charger failure Contact Tech support. Fault code displayed. Overload Remove unnecessary loads. Before reconnecting equipment, verify the load matches the UPS capability specified. UPS short-circuit Contact Tech support. UPS over temperature Remove unnecessary loads. Before reconnecting equipment, verify the load matches the UPS capability specified. Make sure the UPS is installed in a pretested area that is free of excessive dust and has adequate air flow. Place the UPS away from other units at least 8int to avoid interference. For best performance, keep the indoor temperature between 0°C to 50°C.20 Eaton Din Rail UPS Advanced User Guide 934139—Rev A TroubleshootingEaton Din Rail UPS Advanced User Guide 934139—Rev A 21 CChhaapptteerr 99 SSppeecciiffiiccaattiioonnss 99..11 SSppeecciiffiiccaattiioonnss Table 3. DC Input Characteristics

DC Output Current 0A~10A 0A~20A Line mode & Battery mode DC output voltage Vin – Vout ≤ 0.6Vdc Turn on time < 1s Transfer time <10 ms Table 5. Protection Characteristics

DIN24240DC DIN24480DC

Input Over-Voltage Protection < 30v Input Under-Voltage > 20v Over Current Protection The output should to protect by auto-recovery mode. *Latch after 3 consecutive times if fault condition is not removed Short Circuit Protection The output should to protect by auto-recovery mode *Latch after 3 consecutive times if fault condition is not removed(with battery condition) Over Temperature Protection The output should to protect by auto-recovery mode Table 6. Battery Characteristics

DIN24240DC DIN24480DC

Battery Type 12V/4.5AH * 2 lead acid battery in series Charging Current < 0.75A Recharge time < 8 hours22 Eaton Din Rail UPS Advanced User Guide 934139—Rev A Table 6. Battery Characteristics (Continued) Backup Time (Full Load) 10 min. 3min. Backup Time (Half Load) 20 min. 10min. Cut off voltage 20V±0.5V 19.2V±0.5V Battery warming voltage 20.8V±0.5V 20.0V±0.5V Battery leakage current < 500uA Table 7. Environment Characteristics

DIN24240DC DIN24480DC

Ambient Operation 0–95% humidity, non-condensing. 50 °C at 3000 meters. Audible Noise <40 dB (Distance 15cm with product) Vibration Test Operating Axis：X,Y,Z Frequency, Power spectral density 5.5Hz, 0.008 g

/Hz Overall g(RMS)：0.64g Duration：15min. Shock Test Non-operating Half Sine Wave：30g for duration of 11ms, 1 shocks for X, Y, Z-axis direction Table 8. Weight and Dimensions

Safety cTUVus — UL 1778, 5th Ed./CSA 107.3.

• Date of failure or problem

• Symptoms of failure or problem

• Customer return address and contact information If repair is required, you will be given a Returned Material Authorization (RMA) Number. This number must appear on the outside of the package and on the Bill Of Lading (if applicable). Use the original packaging or request packaging from the Help Desk or distributor. Units damaged in shipment as a result of improper packaging are not covered under warranty. A replacement or repair unit will be shipped, freight prepaid for all warrantied units. NOTE For critical applications, immediate replacement may be available. Call the Help Desk for the dealer or distributor nearest you.934139A 934139 Ap/n: 934139 Revision A Power On/OPower Fault BAT DIN Rail UPS DIN24240DC Remote On/OOn BatteryReplace BatteryBattery MissingLow BatteryInput Output[+] [-] [-] [+] [-] COM Guía de Usuario Avanzado UPS de CD Eaton para riel Din DIN240DC / DIN24480DC / BPDIN24XLEaton reserves the right to change specifications without prior notice. Eaton es una marca registrada de Eaton. Todas las demás marcas comerciales son propiedad de sus respectivas empresas. All other trademarks are property of their respective companies. ©Copyright 2022 Eaton, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton. IInnssttrruucccciioonneess ddee sseegguurriiddaadd

• To guarantee sufficient convection cooling, please keep a clearance of 50mm above, 180mm below, and 10mm lateral distance of between devices.