JA4SC - Oven Doyon - Free user manual and instructions

USER MANUAL JA4SC Doyon

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Description ____________________________________________________________________A-1 Introduction ________________________________________________________________A-3 Construction ________________________________________________________________A-3 Expédition __________________________________________________________________A-3 Avertissement lors de l'installation_______________________________________________A-5 Distances à respecter _________________________________________________________A-5 Installation _________________________________________________________________A-7 Opération du four ____________________________________________________________A-9 Instructions pour four ________________________________________________________A-11 Dépannage ________________________________________________________________A-14 Entretien et nettoyage du four__________________________________________________A-17 Option vapeur automatique ___________________________________________________A-19 Opération du contrôle watlow _________________________________________________A-21 Programmation watlow ______________________________________________________A-25 Tableau de cuisson __________________________________________________________A-29 Pièces composantes _____________________________________________________________B-1 JA4SC Devant _______________________________________________________________B-2 JA4SC Arrière_______________________________________________________________B-4 Panneaux de contrôle ____________________________________________________________C-1 JA4SC 1PH 240V ____________________________________________________________C-2 JA4SC 3PH 208V ____________________________________________________________C-4 JA4SC 1PH 220/380V_________________________________________________________C-6 Garantie ________________________________________________________________________1SECTION A: DESCRIPTION / DESCRIPTIONA-2 INTRODUCTION The manufacturer suggests to read this manual carefully. This equipment is manufactured with first quality material by experienced technicians. Proper installation and maintenance will guarantee a reliable service for years to come. A nameplate fixed to the front or right side of the oven specifies the model number, serial number, voltage and amperage. Drawings and replacement parts numbers are included in this manual. The electrical diagram is affixed in the control panel at the back of the oven. ATTENTION DOYON is not responsible for damages to the property or the equipment caused by personnel who is not certified by known organisations. The customer is responsible for finding qualified technicians in electricity and plumbing for the installation of the oven. CONSTRUCTION You just bought the most advanced oven in the world, "DOYON" technology at it’s best. This oven is manufactured using the highest quality components and material. The oven gives a perfect uniform baking with its unique Jet Air convection system. The DOYON oven is designed with parts that are easy to find. SHIPPING For your safety, this equipment has been verified by qualified technicians and carefully crated before shipment. The freight company assumes full responsibility concerning the delivery in good condition of the equipment in accepting to transport it. IMPORTANT

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR

MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT. Installation and service must be done by specialised technicians. Contact a certified electrician and plumber for set up. The oven must be connected to the utility and electrically grounded in conformity to the effective local regulations. If these are not established, the oven must be connected according to the Canadian Electrical Code (CSA-C22.1-XX) or National Electrical Code (NFPA 70-XX). Refer to last edition year for XX. Installation must also allow proper access for service (24 inches each side and back). The ovens must be installed with a proper ventilation according with the local building code.

DISTANCES TO RESPECT

A) Back and sides of the oven: 1 inch. B) Top of the oven: a clearance of 12 inches to the ceiling must exist to permit adequate venting. C) Floor: 4 inches minimum. D) Sides of the oven: do not install other than easily removable equipment for service and maintenance (not closer than 1 inch). E) It is recommended to have a certain length of water pipe, electric cable between oven and wall to help gain access for service.A-5

1. To the electrician

Electrical supply installation must be in accordance with the electrical rating on the nameplate. WARNING The electrician must make sure that the supply cable does not come in contact with the oven top which becomes hot.

This equipment is to be installed to comply with the applicable federal, state or local plumbing codes. Connect the steam system (1/4 NPT) to the cold water distribution network. We highly recommend to use a water softener to eliminate minerals in the water. We suggest you to use CUNO # CFS6135 (Doyon part number PLF240). WARNING Do not adjust the needle valves, it has been done at the factory.A-7 INSTALLATION

1.Turn the switch to the " ON " position.

• The light inside the oven must light up. 2.Adjust the thermostat at the desired setting (see THERMOSTAT INSTRUCTIONS below). N.B. The red light must be "ON" (If not, press the breaker on the front). 3.Heat the unit until you reach the baking temperature. When the desired temperature is reached, the red light goes out and turns green. If the light is still "ON" and the oven does not produce heat, call for service. 4.Load the oven as fast as possible to avoid letting out too much heat. 5.Set the timer to the desired value and start it. (See page A-10.) NOTE:The timer does not shut the oven off at the end of its cycle. It simply activates the buzzer. 6.Wait until the product is ready. Do not open the doors until the product is done. VERY IMPORTANT This oven has an overheat warning alarm to protect the electrical components against overheating. If the red pilot light (OVERHEAT WARNING) is lit and you hear a buzzer, see Troubleshooting. THERMOSTAT INSTRUCTIONS To obtain a very good thermal stability, we use a digital temperature controller with thermocouple. The Omron E5CS thermostat controls the heat of every element at the SP (set point). The temperature of the oven is always shown on the display of the thermostat and an arrow indicates if the temperature is over or below the SP. When the green light is lit, it indicates that the temperature is at the SP ± 1 %. To adjust the SP (set point) value, you just have to press the key on the left and use the up and down keys to set the temperature. Press the left key to return to run mode. STEAM TIMER H3DE (OPTIONAL) VERY IMPORTANT Steam injection will only work when the ventilator of the oven is working. To inject steam in the oven, press and release the STEAM TIMER button. The light comes on inside the steam button during the steam injection. Steam injection has been factory preset. To have more steam, press steam button a second time, after the light is off. P.S. Do not inject steam more than once each time you bake. Wait at least 10 minutes before re- timing the steam injection system.A-9

BAKING 350°F (Croissants, Sweet doughs, Small rolls) 375°F (Baguette bread, round loaf, 10 oz. bread and more) 375°F (If the oven is filled to its capacity) Place products in the oven only when the pilot light has gone out.

OPENING AND CLOSING OF THE DOORS

To open the doors: Open one of the doors up to 2" and wait 2 seconds to let the fan reduce its spinning before opening completely. To close the doors: Close the first door completely and the second door down to 2" and wait 2 seconds before closing completely and then hold the door closed for 2 seconds. P.S. Open the doors as little as possible. This will affect the baking.

Set the baking time required with the small push button on the timer. The green display is the setting time and the red display is the countdown time (Ex: 25 minutes = set 2500 on green display). After setting: Push the START/STOP button then, when the time expires, the buzzer will ring. Push the START/STOP button again to stop the buzzer. If you want to restart the time in the middle of the countdown, press on the yellow RST button on the timer. P.S. The timer is simply a reminder for the approximate duration of the baking time.

VERY IMPORTANT STEAM INJECTION WILL ONLY WORK WHEN THE VENTILATOR OF THE OVEN IS WORKING. To inject steam in the oven, press and release the STEAM TIMER button. The light comes on inside the steam button during the steam injection. Steam injection has been factory preset. To have more steam, press steam button a second time, after the light is off. P.S. Do not inject steam more than once each time you bake. Wait at least 10 minutes before re- timing the steam injection system.A-11

INSTRUCTIONS POUR FOUR

Always cut off the main power before replacing any parts. Take care of water and electric wire supply system when pulling the oven. Control parts on the front and proofer control: Remove the side panels of the oven and the proofer by screwing out the screws. Motor system on the back of the oven: Pull the oven and screw out the panels. Questions Solutions The oven does not turn on. Check the breakers on the front panel. Check the breakers of the building. Check if the doors are tightly closed. Check the motor fuses and the overload relays located in the electrical control panel. Uneven baking. Make sure that the grills do not obstruct the air flow. Do not use foil on the grills. Verify the temperature of the oven by using an oven thermometer and make sure that it is even with the thermostat setting. If the oven is baking too much on the sides, it is possible that the fan is not cycling properly. Verify if the motor turns 2.5 minutes in a direction, stops 30 seconds and starts for 2.5 minutes in the opposite direction. The oven does not produce heat.

1. If the oven blowers are on

• Make sure: the thermostat is adjusted to a temperature high enough to turn on the pilot light.

2. If the oven blowers are not on

• It is recommended to use a water filter and to clean or replace it regularly to avoid accumulation of minerals inside the unit.

• Once a year or as needed, clean the reservoir of the proofer (see parts description for localisation). Questions Solutions Clean the inside of the oven and the proofer with water and soap. Take out the grills (the grills of the oven could be cleaned with "Easy-Off"). We recommend and sell: Dirt Buster III: Action foam cleaner CHEMCO Part number: NEB201 After cleaning the inside of the oven, apply a silicone base oven protector. It avoids food from sticking to the metal. We recommend and sell: 316 Silicone base protector and lubricant for oven Dow Corning Part number : EXS400 Clean the oven windows with products like Brasso or equivalents. They are copper cleaners but good for this use We recommend and sell: Wright's: Cream copper cleaner J.A. Wright & Co. Part number : EXC300 Clean the oven exterior with a stainless steel cleaner. We recommend and sell: Stainless steel cleaner SANY or CURTIS (comestible) Part number : NES201A-17

1. By pushing the GREEN button, the button will light up and the automatic system injection

will start. The injection will be done as per the pre-adjustment time on the automatic steam timer. The standard steam timer (white light) will light up during the steam injection. Push the RED button to stop the automatic steam injection and then, the GREEN button will turn off. TIMER ADJUSTEMENTS EXAMPLE 1 : For 5 seconds of steam injection every 10 minutes : Set the interval multiplicator screw (OFF) at MIN and the GREEN needle at 10. Set the injection multiplicator screw (ON) at SEC and the RED needle at 5. EXAMPLE 2 : For 2 seconds of steam injection every 25 seconds : Set the interval multiplicator screw (OFF) at SEC and the GREEN needle at 25. Set the injection multiplicator screw (ON) at SEC and the RED needle at 2.A-19

1. Turn the switch to the " ON " position.

(See page A-22 for the factory-preset program on your watlow control.)

• The light inside the oven must light up.

2. Adjust the WATLOW control at the desired setting.

(see page A-22). Digital display must light up, if not verify the breaker on the front panel.

3. Let the oven heat until the set temperature is reached, the LOAD1 red light on the watlow control

will go off when the temperature is stabilized.

4. Load the oven as fast as possible to avoid letting out too much heat.

5. Wait until the product is ready before opening doors.

To open the doors: Open one of the doors up to 2" and wait 2 seconds to let the fan reduce its spinning before opening completely. To close the doors: Close the first door completely and the second door down to 2" and wait 2 seconds before closing completely and then hold the door closed for 2 seconds. P.S. Open the doors as little as possible. This will affect the baking. POWER FAILURE When the power comes back the oven will start automatically on the menu #1. Then it is recommended to turn off the oven to avoid that it starts without supervision.A-21

• "EVENT" E (steam 0001, auto steam 0100, buzzer 0010 or no event 0000) To access the programming mode:

• Press both arrows simultaneously for 5 seconds. Both lights light up to show that the programming mode is working.

• Unlock the read only mode (if necessary), press 12 and "CLOCK", LOC appears. Use the arrows to get 0 and press "CLOCK" again. (To put back on read only mode, you have to have 1 before pressing on "CLOCK".) EXAMPLE 1 (preheat program) - For menu #1, we will program it so that we have a preheat time of 20 minutes at 400°F followed by a 15 seconds buzzer. Step #1

• Press both arrows simultaneously for 5 seconds. Both lights light up to show that the programming mode is working.

• Select the program number (Ex. #1) Suggested values SP1 appears. Use the arrows to adjust to the desired temperature (400°F) Press on the number of the menu to confirm (ex. # 1) t1 appears. Use the arrows to select the desired timing (20:00) Press on the number of the menu to confirm (ex. # 1) E1 appears. Use the arrows to select the appropriate code (0010 for no event) Press on the number of the menu to confirm (ex. # 1) Step #2 Suggested values SP2 appears. Use the arrows to adjust to the desired temperature (400°F) Press on the number of the menu to confirm (ex. # 1)A-23 t2 appears. Use the arrows to select the desired timing (00:15) Press on the number of the menu to confirm (ex. # 1) E2 appears Use the arrows to select the appropriate code (0010 for buzzer) Press on the number of the menu to confirm (ex. # 1) Step #3 Suggested values SP3 appears. Use the arrows to adjust to the desired temperature (400°F) Press on the number of the menu to confirm (ex. # 1) t3 appears. Use the arrows to select the desired timing (00:01) Press on the number of the menu to confirm (ex. # 1) E3 appears. Use the arrows to select the desired code (0000 for no event) Press on the number of the menu to confirm (ex. # 1) To get out of the programming mode, press #12 and then press "CLOCK" twice (#12, CLOCK, CLOCK). The screen will show 00:00. Note: You should always use menu #1 for preheating because the controls starts automatically with this menu. WARNING Never use program #1 for a steam cycle because it will start automatically when the oven is turned on. EXAMPLE 2 (Cooking program with steam cycle) - For menu #2, we will program it so that we have a steam injection of 20 seconds, a cooking time of 20 minutes at 375°F followed by a 15 seconds buzzer. To access programming mode:

• Press both arrows simultaneously for 5 seconds. Both lights light up to show that the programming mode is working.

• Select the menu number (Ex. #2) Step #1 Suggested values SP1 appears. Use the arrows to adjust to the desired temperature (375°F) Press on the number of the menu to confirm (ex. # 2)A-24 t1 appears. Use the arrows to select the desired timing (00:20) Press on the number of the menu to confirm (ex. # 2) E1 appears. Use the arrows to select the appropriate code (0001 for the steam) Press on the number of the menu to confirm (ex. # 2) Step #2 Suggested values SP2 appears. Use the arrows to adjust to the desired temperature (375°F) Press on the number of the menu to confirm (ex. # 2) t2 appears. Use the arrows to select the desired timing (20:00) Press on the number of the menu to confirm (ex. # 2) E2 appears. Use the arrows to select the appropriate code (0000 for no event) Press on the number of the menu to confirm (ex. # 2) Step #3 Suggested values SP3 appears. Use the arrows to adjust to the desired temperature (375°F) Press on the number of the menu to confirm (ex. # 2) t3 appears. Use the arrows to select the desired timing (00:15) Press on the number of the menu to confirm (ex. # 2) E3 appears. Use the arrows to select the desired code (0010 for the buzzer) Press on the number of the menu to confirm (ex. # 2) To get out of the programming mode, press #12 and then press "CLOCK" twice (#12, CLOCK, CLOCK). The screen will show 00:00. After fulfillment of this program:

• The oven will continue to heat because there was a temperature included in step 3. If the temperature at that step would have been of 0°F, the oven would have stopped at the end of the program.

• In this example, the inside buzzer will work 15 seconds while the outside buzzer will start and will not stop until another program is selected.