JA12SL - Oven Doyon - Free user manual and instructions

USER MANUAL JA12SL Doyon

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120/208-240V 1&3PH avec Zelio (simple)_________________________________________C-1 120/208-240V 1&3PH sans Zelio (simple)_________________________________________C-2 120/208-240V 1&3PH avec Zelio (double) ________________________________________C-3 120/208-240V 1&3PH sans Zelio (double) ________________________________________C-4A-1 SECTION A: DESCRIPTION INTRODUCTION The manufacturer suggests to read this manual carefully. This equipment is manufactured with first quality material by experienced technicians. Proper installation and maintenance will guarantee a reliable service for years to come. A nameplate fixed to the front or right side of the oven specifies the model number, serial number, voltage and amperage. Drawings and replacement parts numbers are included in this manual. The electrical diagram is affixed in the control panel at the back of the oven. ATTENTION DOYON is not responsible for damages to the property or the equipment caused by personnel who is not certified by known organisations. The customer is responsible for finding qualified technicians in electricity and plumbing for the installation of the oven. CONSTRUCTION You just bought the most advanced oven in the world, "DOYON" technology at it’s best. This oven is manufactured using the highest quality components and material. The oven gives a perfect uniform baking with its unique Jet Air convection system. The DOYON oven is designed with parts that are easy to find. SHIPPING For your safety, this equipment has been verified by qualified technicians and carefully crated before shipment. The freight company assumes full responsibility concerning the delivery in good condition of the equipment in accepting to transport it. IMPORTANT

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR

MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT. Installation and service must be done by specialised technicians. Contact a certified electrician and plumber for set up. The oven must be connected to the utility and electrically grounded in conformity to the effective local regulations. If these are not established, the oven must be connected according to the Canadian Electrical Code (CSA-C22.1-XX) or National Electrical Code (NFPA 70-XX). Refer to last edition year for XX. Installation must also allow proper access for service (24 inches each side and back). The ovens must be installed with a proper ventilation according with the local building code.

DISTANCES TO RESPECT

A) Back and sides of the oven: 1 inch. B) Top of the oven: a clearance of 12 inches to the ceiling must exist to permit adequate venting. C) Floor: 4 inches minimum. D) Sides of the oven: do not install other than easily removable equipment for service and maintenance (not closer than 1 inch). E) It is recommended to have a certain length of water pipe, electric cable between oven and wall to help gain access for service.A-4

1. To the electrician

Electrical supply installation must be in accordance with the electrical rating on the nameplate. WARNING The electrician must make sure that the supply cable does not come in contact with the oven top which becomes hot.

This equipment is to be installed to comply with the applicable federal, state or local plumbing codes. Connect the steam system (1/4 NPT) to the cold water distribution network. We highly recommend to use a water softener to eliminate minerals in the water. We suggest you to use CUNO # CFS6135 (Doyon part number PLF240). WARNING Do not adjust the needle valves, it has been done at the factory.A-6 INSTALLATION

1. Turn the switch to the "1" position.

• The light inside the oven must light up.

2. Adjust the thermostat at the desired setting (see THERMOSTAT INSTRUCTIONS below).

N.B. The red light must be "ON" (If not, press the breaker on the front).

3. Heat the unit until you reach the baking temperature.

When the desired temperature is reached, the red light goes out and turns green. If the light is still "ON" and the oven does not produce heat, call for service.

4. Load the oven as fast as possible to avoid letting out too much heat.

5. Set the timer to the desired value and start it. (See page A-9.)

NOTE: The timer does not shut the oven off at the end of its cycle. It simply activates the buzzer.

6. Wait until the product is ready. Do not open the doors until the product is done.

VERY IMPORTANT This oven has an overheat warning alarm to protect the electrical components against overheating. If the red pilot light (OVERHEAT WARNING) is lit and you hear a buzzer, see Troubleshooting. THERMOSTAT INSTRUCTIONS To obtain a very good thermal stability, we use a digitaltemperature controller with thermocouple. The Omron E5CS thermostat controls the heat of every element at the SP (set point). The temperature of the oven is always shown on the display of the thermostat and an arrow indicates if the temperature is over or below the SP. When the green light is lit, it indicates that the temperature is at the SP ± 1 %. To adjust the SP (set point) value, you just have to press the key on the left and use the up and down keys to set the temperature. Press the left key to return to run mode.A-8

To open the doors: Open one of the doors up to 2" and wait 2 seconds to let the fan reduce its spinning before opening them completely. To close the doors: Close the first door completely and the second door down to 2" and wait 2 seconds before closing completely and then hold the door closed for 2 seconds. P.S. Open the doors as little as possible. This will affect the baking. COOKING TIMER Set the baking time required with the small push button on the timer. The green display is the setting time and the red display is the countdown time (Ex: 25 minutes = set 2500 on green display). After setting: Push the button, then when the time expires, the buzzer will ring. Push the button again to stop the buzzer. If you want to restart the time in the middle of the countdown, press on the yellow RST button on the timer. P.S. The timer is simply a reminder for the approximate duration of the baking time.

STEAM SWITCH SELECTOR

Two steam mode are available: Shot or Pulse steam. Shot steam mode This mode will inject one preset time shot of steam when selected, it is recommended to be use at the beginning of the baking. Pulse mode This mode will pulse steam to keep moisture in the baking chamber during the baking time when selected. This is recommended for product who needs to be cooked or baked with humidity.

DELAY SWITCH SELECTOR

The oven can work without ventilation for a period of 5 min. (electric oven) or 30 sec. (gas oven) when the fan delay is selected

The oven fan can work in LOW or HIGH speed mode. With the fan speed selector switch you can select the fan velocity according to your product.A-10

INSTRUCTIONS POUR FOUR

2. Set the thermostat control at 100° F.

3. Set the humidity control at approximately:

3 for JAOP-3 & JAOP-6 4 or 5 for JAOP-10 5 for JAOP-14

4. If there is too much fog and water drips from the glass doors,

adjust humidity control to a lower number.

5. When the temperature is stabilised, put the products in the proofer.

(Leave them inside until they are ready to bake.)

6. IMPORTANT: When proofing cycle is completed, turn the

humidity switch to "OFF" and let the motor blower and air heat element run for 10-15 minutes to let dry the proofer. Then, turn the main switch ‘’OFF’’ (0) and leave the door ajar to prevent moulding. When the proofer is not in operation, open the doors to let out the humidity and to prevent mould. P.S. The doors should not be opened unnecessarily to conserve the heat and humidity in the proofer. Every day cleaning of the water pan under the proofer's doors should be exercised. POWER FAILURE When the power comes back, the proofer will start automatically. Then it’s recommended to turn OFF the unit to avoid it starting without supervision.A-12

The Doyon ECM-1 controller has two operation modes Manual and Programmable. MANUAL: to use all functions without using recipe program. PROGRAMMABLE: to use with recipe cook program. Program capacity □ Programs #1 to #99 can have up to 10 steps each (low-level programmable). □ Program #0 is always used as the default Manual Cook mode setting (single-step). This is the default mode when the controller powers up. Display/LED □ Display shows OFF. □ All other LEDs are off, except the Start key LED. Press on (start) when the oven is ON, the oven will run on preheat mode at the manual mode set point (except if you select a cook program referred in How to Select a Cook Program or the Manual Mode section). To switch the oven OFF Press the RED stop button and hold it for 3 seconds. The oven will run on cool down mode until it reaches 250°F and then switch OFF. To change the temperature set point or timer setting press and hold for 3 sec. on

. When appears on the left side of the display, press on / (up / down) to select the desired temperature set point or timer setting. The new set point or time setting will be automatically saved after 3 seconds. Display/LED □ Display scrolls current cook program name (by default MANUAL if no program yet selected). □ 2nd line shows actual oven temperature. □ Heat and Fan, LED follows output state. □ Ready LED blinks. □ Stop LED is on. When probe temperature reaches set point, the unit beeps 5 seconds, the ready LED stays on and the oven goes into COOK MODE. When the oven is ON, a 3 second long press of red Stop key will go to Cool Down mode if the oven temperature is over 250°F / 120°C before going to OFF mode. If the temperature is bellow 250°F / 120°C, the oven goes directly to the OFF mode. □ If door is opened: ○ Display scrolls DOOR OPEN. ○ All outputs are turned off (unless in Cool Down mode, then fan remains on). ○ All timers pause until the door is closed. □ When the door is closed, a short delay must expire before all accessories resume normal operation. OFF MODE DOOR SWITCHA-14 How to select a cook program or the Manual Mode To select a recipe program, enter the recipe number with the numeric keypad and press (Start) or use the Next or Previous arrow to jump from one to an other program without having to confirm with the (Start) key. When the recipe is selected, it will be active in the preheat mode until the set point in the first step is reached. The LED of the red Stop key will light. The recipe will start only when the LED of the key (Start) is lit. To go back to the Manual Mode, press on the key and then on the (Start) key or use the Next or Previous arrow to jump from one to an other program without having to confirm with the key (Start).A-15 MANUAL MODE This mode is used to work one step program. Press on (Start) when the oven is ON, the oven will run on preheat mode at the manual mode set point (by exception if you select a cook program referred in the PROGRAM MODE section). TEMPERATURE FUNCTION To change the temperature set point, press and hold for 3 sec. on . When appears on the left side of the display, press on / (Up / Down) to select the desired temperature set point. The new set point will be automatically saved after 3 seconds. TIMER FUNCTION To change the time setting, press and hold for 3 sec. on

When appears on the left side of the display, press on / (Up / Down) to select the desired time setting. The new time setting will be automatically saved after 3 seconds. □ If time is less than 60 minutes, it will be displayed as MM.SS □ If time is 60 minutes or more, it will be displayed as HH:MM □ The fan is always in function, but you can delay the fan for 5 min. (electric oven) or 30 sec. (gas oven) by pressing the Delay key . After this delay, the fan will run normally. By pressing a second time on the key before the end of the delay, the fan will remain in function. □ Steam output can be turned on only if oven’s temperature >= steam threshold (300°F /149°C). □ Steam output can be turned on only if fan is on PULSE or ON. ○ Pulse Steam : will turn on and off the steam output continuously if pressed again. ○ Shot steam : steam output is turned on for duration of preset time. □ Note: Steam and Pulse-Steam in Manual Mode will force Fan On. This function is available only with ovens using a rotating rack. This function allows to start and stop the rack. Food Probe in Manual Mode ○ When activated, the food probe temperature can only be used in mode MONITOR ONLY. This will indicate the internal food temperature, not the cooking. To control cooking, use the Programming mode.

FUNCTION CHARIOTA-16 PROGRAM MODE This mode is used to program a Cook Recipe. Cook Program structure A cook program consists of a name as well as a number of steps. The name is pre-programmed into the unit (each name can have up to 30 characters). Each step has the following programmable parameters: Oven temperature: the oven set point for this step. Food temperature: the food temperature at which this step will end. Time: the time duration for the current step. Steam: the time steam is injected into the oven at the beginning of the step. Fan: fan mode. Aux.: on or off during step (only programmable via PC). Rack: on or off during step. Step End: user action needed at the end of step. Programming LED/Display □ 1

line displays current step. Keys □ To program or modify a recipe program, select the recipe name first, press and hold for 3 seconds on the Program key. This will give you access to the recipe program. If no change is made in the recipe during more than 5 seconds, the controller will exit the recipe program mode by itself and go back to standby mode. □ All parameters can be programmed in any order within a step. To program or modify a recipe, follow these steps : □ Use the parameter keys (Temperature, Time, Steam, Pulse-Steam, Fan, Rack, or Step End) to display and change its value. ○ Temperature key is used twice to program 2 parameters: Oven Set Point and Food Temperature. □ Use the Up / Down keys to change the current parameter. □ Use the Previous / Next keys to change the current step number. □ If Step End key is set to LAST , it is considered to be the last step of the program even though more steps may follow in the program. □ After last step is programmed, hold the Program key for 3 seconds to exit programming mode. Valid programming ranges Temperature □ 50-500°F / 10-260°C Food Temperature □ 125-225°F / 51-107°C, must be enabled in Low-level programming to be used. Time □ Time is programmed in HH:MM.SS □ Time can be programmed at any value between 00:00 minimum and 12:00 maximum. □ Default is 00:00 for all steps / programs.A-17 Steam □ 1

parameter can be: OFF, ON, PULSE. ○ If OFF, steam remains off for duration of step. ○ If ON, steam remains on for duration of step. ○ If PULSE, pulsed steam is enabled for duration of step. □ Default is OFF for all steps / programs (no steam). Pulse-Steam □ Steam parameter (see above) must be set to PULSE. □ Pressing Pulse-Steam allows programming TON 0.02 seconds by default. □ Pressing Pulse-Steam a 2

time allows programming TOFF 0.30 seconds by default. □ Default is OFF for all steps / programs (no steam). Fan □ 1

parameter can be: OFF, ON, PULSE. ○ If OFF, fan remains off for duration of step. ○ If ON, fan remains on for duration of step. ○ If PULSE , pulse fan is enabled (pulse mode for duration of step). ■ Pressing Fan a 2

time allows programming TON 02.30 minutes by default. ■ Pressing Fan a 3

time allows programming TOFF from 0.25 seconds by default. □ Default is PULSE for all steps/programs. Rack (Functional only with oven models with rotating racks). □ Rack must be enabled in low-level programming to be useable. □ This can be ON or OFF for each step. □ Default is ON for all steps / programs, if enabled in low-level programming. Step End □ Step End defines what happens with the end of a Cook Program Step (Stop key is used to program Step End parameter). ○ AUTO: nothing happens, automatically move on to the next step (buzzer output remains off). ○ WARN: move on automatically to the next step, but turn on buzzer output for 5 seconds. ○ MANUAL: activates buzzer output until user manually presses Start key to enable next step. ○ LAST: activate buzzer output until user manually presses Stop key to end the recipe. □ Default is AUTO for all steps / programs. Food Probe in Programming Mode □ Food temperature can be programmed to the following settings OFF ON MONITOR. ○ ON : using food temperature’s programming set point to end the current step at that temperature. ○ OFF: default for all steps / programs. ○ MONITOR : to ignore food probe temperature, but still display the information if requested.A-18 When a Cook Program is used, if the timer is inactive, the oven is considered idle (but it still maintains the set point). In Manual Mode, the timer is used only as a reminder, this mode can cook without using the timer. Display/LED □ The 1st line display depends on which view is selected: ○ Time View ■ Current time left in step is displayed, except in the last step, where hold time is displayed. ○ Temperature View ■ Cavity temperature. ○ Default View: ■ Current program name is displayed, except in last step, where PRODUCT READY

displayed. □ 2nd line shows current step number if oven is active. □ Heat, Fan, Steam LED follows output state. Keys □ Note : Any changes to the various oven parameters in this mode will not be stored, but will simply take effect in the current step. This allows “tweaking” recipes from time to time due to product variations or other factors. For changes to be stored, program mode must be used. □ Press Temperature key to toggle the current view between Default, Cavity Probe and Food Probe. □ Press Time key: ○ Recipe active: toggles between default and remaining step time. ○ Last Step: toggles between the default and holding time. □ 3-second long press of Temperature key to change set point (using Up/Down keys). ○ If enabled, a second press of the Temperature key will display the food probe setting. □ 3-second long press of Time key to change timer’s value (using Up/Down keys). □ Press Start key to start timer countdown (and rack rotation, if enabled). □ 3-second long press of Next key to skip to next step. □ 3-second long press of Previous key to go back to previous step. □ Press Stop key to cancel countdown and return to idle. □ 3-second long press of Stop key to go into Cool Down mode. □ In Manual Mode only, Fan, Rack, Steam and Auto-Steam keys can be used to toggle their respective output states. □ Auto-Steam key will start/stop the auto-steam according to Low-level Steam Override TON and TOFF parameters. □ If oven is idle, a 5-second long press of the Program key will enable Program Mode for the currently selected Cook Program (or Manual Program). □ When last step timer expires, the unit beeps 5 times and displays PRODUCT READY. Pressing Stop red key will clear the message and resume idle. COOK MODEA-19 Cavity Probe Alarm □ Occurs when units detects a defective cavity or food temperature probe. □ Unit goes into Off mode with error message CAVITY PROBE ERROR or FOOD PROBE ERROR. Accessory Failure □ Occurs when input signal is no longer received. □ Unit goes into Off mode with error message: ○ Accessory failure input # generates ACCESSORY 1 FAILURE. ○ Accessory failure input # generates OVERHEAT FAILURE over heat alarm in control compartment (check cooling fan and filter). Three languages are available. To change the language display, the controller must be at OFF mode. Press and hold the key for 5 seconds and use / keys to select the language.

□ENGLISH, FRANCAIS, ESPANOL

Only the following message will be changed, you can only change the recipe name by using a PC. □ English French Spanish

MANUAL MANUEL MANUAL

PRODUCT READY PRODUIT PRET PRODUCTO LISTO

MANUAL MANUEL MANUAL

PRODUCT READY PRODUIT PRET PRODUCTO LISTO

2. The light inside the proofer will turn ON and the digital control will indicate a code. Then,

3. "PREH" will be displayed on the control until it reaches the set temperature.

4. To check and modify:

Temperature settings : Press and hold down for 2 seconds the temperature key and adjust with the UP and DOWN arrows. Then, press temperature key to save data or " red " to exit without saving. Humidity settings :Press and hold down for 2 seconds the humidity key and adjust with the UP and DOWN arrows. Then, press humidity key to save data or "red " to exit without saving.

5. When the control reaches the set parameters, "PREH" will disappear and the timer display will

appear. To start the timer, press " green ", the timer will stop blinking and start countdown. At the end of the countdown an alarm will go off and " READY " will appear on the display. Press " red " to stop the alarm.

6. When proofing cycle is completed, turn "OFF" (0) the switch.

When the proofer is not in operation, open the doors to let out the humidity and to prevent mould. P.S. The doors should not be opened unnecessarily to conserve the heat and humidity in the proofer. Every day cleaning of the water pan under the proofer's doors should be exercised.A-28 CONTRÔLE PROGRAMMABLE ECM-2 - MODES D'OPÉRATION

Always cut off the main power before replacing any parts. Take care of water and electric wire supply system when pulling the oven. Control parts on the front and proofer control: Remove the side panels of the oven and the proofer by screwing out the screws. Motor system on the back of the oven: Pull the oven and screw out the panels. Questions Solutions The oven does not turn on. Check the breakers on the front panel. Check the breakers of the building. Check if the doors are tightly closed. Check the motor Breaker and the overload relays located in the electrical control panel. Uneven baking. Make sure that the grills do not obstruct the air flow. Do not use foil on the grills. Verify the temperature of the oven by using an oven thermometer and make sure that it is even with the thermostat setting. If the oven is baking too much on the sides, it is possible that the fan is not cycling properly. Verify if the motor turns 2.5 minutes in a direction, stops 30 seconds and starts for 2.5 minutes in the opposite direction. The oven does not produce heat.

1. If the oven blowers are on

• Make sure: the thermostat is adjusted to a temperature high enough to turn on the pilot light.

2. If the oven blowers are not on

• Check the overload relays located in the control compartment. If anyone of these is disengaged, call for a qualified technician. The steam works in the oven but the light inside the steam button does not lite. Replace the inside button bulb light.A-30 If steam device of the oven does not work properly. The oven must have been heating for at least half an hour before you use the steam system. If not, water will appear at the bottom of the oven. Check if the water supply valve (of the building) is open. Check if the water needle valve (of the oven) is open one eighth of a turn. Just close it and open it one eighth of a turn maximum. Check the solenoid valve. Check the preset steam timer in the back control box. Be sure to inject steam while the fan is running. The steam button light should lite during the steam injection. If the OVERHEAT WARNING light is on, and you hear the warning buzzer. Check if the cooling fan airflow is not obstructed. Check the cooling fan if it is running. If not, call a qualified technician to replace it. (Electrical components may be damaged if it is not repaired immediately.) OPTIONAL Manual fill water pan. The warning red light in the front control panel stays on when the water pan is full. You have no more water in the principal water pan. Check if the water line is not in air lock condition. Disconnect the water line at the inlet of the green solenoid valve and clean the strainer filter. Also clean the principal water pan and the float switch. If there is no light in the proofer.

1. Verify every breaker in front of the proofer.

2. Verify the main proofer switch and the main

proofer contactor. If there is no heat in the proofer.

1. Verify every breaker in front of the proofer.

2. Verify whether the pilot light will function by

• It is recommended to use a water filter and to clean or replace it regularly to avoid accumulation of minerals inside the unit.

• Once a year or as needed, clean the reservoir of the proofer (see parts description for localisation). Questions Solutions Clean the inside of the oven and the proofer with water and soap. Take out the grills (the grills of the oven could be cleaned with "Easy-Off"). We recommend and sell: Dirt Buster III: Action foam cleaner CHEMCO Part number: NEB201 After cleaning the inside of the oven, apply a silicone base oven protector. It avoids food from sticking to the metal. We recommend and sell: 316 Silicone base protector and lubricant for oven Dow Corning Part number : EXS400 Clean the oven windows with products like Brasso or equivalents. They are copper cleaners but good for this use We recommend and sell: Wright's: Cream copper cleaner J.A. Wright & Co. Part number : EXC300 Clean the oven exterior with a stainless steel cleaner. We recommend and sell: Stainless steel cleaner SANY or CURTIS (comestible) Part number : NES201A-34

14 ELC630 CONTROL RELAY 12A COIL 120V 1