Forza - Pump POLARIS - Free user manual and instructions

USER MANUAL Forza POLARIS

H0752600_REVC WARNING FOR YOUR SAFETY - This product must be installed and serviced by a contractor who is licensed and qualified in pool equipment by the jurisdiction in which the product will be installed where such state/ provincial or local requirements exist. The maintainer must be a professional with sufficient experience in pool equipment installation and maintenance so that all of the instructions in this manual can be followed exactly. Before installing this product, read and follow all warning notices and instructions that accompany this product. Failure to follow warning notices and instructions may result in property damage, personal injury, or death. Improper installation and/or operation may void the warranty. Improper installation and/or operation can create unwanted electrical hazard which can cause serious injury, property damage, or death. ATTENTION INSTALLER - This manual contains important information about the installation, operation and safe use of this product. This information should be given to the owner/operator of this equipment.

1.1 Pool Pump Suction Entrapment

All electrical work must be performed by a licensed electrician or qualied pool service professional and conform to all national, state, and local codes. When installing and using this electrical equipment, basic safety precautions should always be followed, including the following: WARNING RISK OF SUCTION ENTRAPMENT HAZARD, WHICH, IF NOT AVOIDED, CAN RESULT IN SERIOUS INJURY OR DEATH. Do not block pump suction, as this can cause severe injury or death. Do not use this pump for wading pools, shallow pools, or spas containing bottom drains. Suction outlet (drain) assemblies and their covers must be certied to the latest published edition of ANSI

A112.19.8, or its successor standard, ANSI/APSP-16. WARNING To reduce the risk of injury, do not permit children to use this product. All components in the system, such as pumps, lters, and heaters, etc., shall be positioned so as to prevent their being used as a means of access to the pool by young children. WARNING To reduce the risk of property damage or injury, do not attempt to change the backwash (multi-port, slide, or full ow) valve position with the pump running. WARNING Polaris pumps are powered by a high voltage electric motor and must be installed by a licensed or certied electrician or a qualied swimming pool service technician. WARNING RISK OF ELECTRIC SHOCK, FIRE, PERSONAL INJURY, OR DEATH. Connect only to a grounding type receptacle that is protected by a ground-fault circuit-interrupter (GFCI) (Canada: CLASS A). Contact a qualied electrician if you cannot verify that the circuit is protected by a GFCI. Make sure such a GFCI should be provided by the installer and should be tested on a routine basis. To test the GFCI, push the test button. The GFCI should interrupt power. Push the reset button. Power should be restored. If the GFCI fails to operate in this manner, the GFCI is defective. If the GFCI interrupts power to the pump without the test button being pushed, a ground current is owing, indicating the possibility of electrical shock. Do not use the pump. Disconnect the pump and have the problem corrected by a qualied service representative before using. Due to the potential risk of re, electric shock, or injuries to persons, Polaris pumps must be installed in accordance with the National Electrical Code

), Canadian Electrical Code (CEC), all local electrical and safety codes, and the Occupational Safety and Health Act (OSHA

). Copies of the NEC may be ordered from the National Fire Protection Association

) online at www.nfpa.org or call 617-770-3000, or contact your local government inspection agency. WARNING Incorrectly installed equipment may fail, causing severe injury or property damage. DO NOT MODIFY THIS EQUIPMENT. WARNING To reduce the risk of electric shock, replace damaged cord immediately. If replacement of the plug or cord is needed, use only identical replacement parts. To reduce the risk of electric shock, do not use extension cord to connect unit to electric supply; provide a properly located outlet. WARNING

• Do not connect the system to an unregulated city water system or other external source of pressurized water producing pressures greater than 35 PSI.

• Trapped air in system can cause the lter lid to be blown off, which can result in death, serious personal injury, or property damage. Be sure all air is out of the system before operating.Page 4 ENGLISH Polaris

SAVE THESE INSTRUCTIONS

WARNING To minimize the risk of severe injury or death the lter and/or pump should not be subjected to the piping system pressurization test. Local codes may require the pool piping system to be subjected to a pressure test. These requirements are generally not intended to apply to the pool equipment such as lters or pumps. Polaris pool equipment is pressure tested at the factory. However, if the WARNING cannot be followed and pressure testing of the piping system must include the lter and/or pump, BE SURE TO COMPLY WITH THE FOLLOWING SAFETY INSTRUCTIONS:

• Check all clamps, bolts, lids, lock rings and system accessories to ensure they are properly installed and secured before testing.

• RELEASE ALL AIR in the system before testing.

• Water pressure for test must NOT EXCEED 35 PSI.

• Water temperature for test must NOT EXCEED 100°F (38°C).

• Limit test to 24 hours. After test, visually check system to be sure it is ready for operation. NOTICE: These parameters apply to Polaris equipment only. For non-Polaris equipment, consult the equipment manufacturer. WARNING Chemical spills and fumes can weaken pool/spa equipment. Corrosion can cause lters and other equipment to fail, resulting in severe injury or property damage. Do not store pool chemicals near your equipment. CAUTION Do not start pump dry! Running the pump dry for any length of time will cause severe damage and may void the warranty. CAUTION For USA only: for use with permanently installed above ground pools and may also be used with hot tubs and spas if so marked. Do not use with storable pools. A permanently installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage. A storable pool is constructed so that it may be readily disassembled for storage and reassembled to its original integrity. CAUTION Do not install within an outdoor enclosure or beneath the skirt of a hot tub or portable spa. The pump requires adequate ventilation to maintain air temperature at less than the maximum ambient temperature rating listed on the motor rating plate. CAUTION In order to avoid premature failure or damage to the equipment, protect the equipment from direct water exposure from sprinklers, water runoff from rooftops and drainage, etc. Failure to comply may cause equipment failure may void the warranty. CAUTION To reduce the risk of electric shock the pool must be installed no closer than 6 feet (1.8 m) from any electrical outlet. Do not place portable appliances closer than 6 feet (1.8m) from the pool. In Canada, the minimum distance maintained from the edge of the pool and/or spa as noted above must be 3 meters (10 feet), as required by the Canadian Electrical Code (CEC, CSA C22.1). Swimming pool pumps located within 3 meters (10 feet) of the pool walls must be specically approved for this purpose. Do not bury cord. Locate cord to minimize abuse from lawn mowers, hedge trimmers, and other equipment.Page 5 ENGLISH Polaris

1.1 Pool Pump Suction Entrapment Prevention Guidelines

At leastthree (3) feetSuction Outlet(Main Drain)Suction Outlet(Main Drain)No valves betweenTee and Main DrainsListed/certified to latest published version of ANSI/ASME A112.19.8 - 2007 or its successor, ANSI/APSP-16Anti-entrapmentCover/Grate or Suction Fitting, screw-fastened to Main Drain SumpListed/certified to latest published version of ANSI/ASME A112.19.8 - 2007 or its successor, ANSI/APSP-16Anti-entrapmentCover/Grate or Suction Fitting, screw-fastened to Main Drain SumpValves OK betweenpump and Tee Pump WARNING Pump suction is hazardous and can trap and drown or disembowel bathers. Do not use or operate swimming pools, spa, or hot tubs if a suction outlet cover is missing, broken, or loose. The following guidelines provide information for pump installation that minimizes the risk of injury to users of pools, spas, and hot tubs: Entrapment Protection - The pump suction system must provide protection against the hazards of suction entrapment. Suction Outlet Covers - All suction outlets must have correctly installed, screw-fastened covers in place. All suction outlet (drain) covers must be maintained. Drain covers must be listed/certied to the latest version of ANSI

A112.19.8 or its successor standard, ANSI/APSP-16. They must be replaced if cracked, broken, or missing. Number of Suction Outlets Per Pump - When outlets are small enough to be blocked by a person, provide at least two (2) hydraulically-balanced main drains, with covers, as suction outlets for each circulating pump suction line. The centers of the main drains (suction outlets) on any one (1) suction line must be at least three (3) feet apart, center to center. See Figure 1. The system must be built to include at least two (2) suction outlets (drains) connected to the pump whenever the pump is running. However, if two (2) main drains run into a single suction line, the single suction line may be equipped with a valve that will shut off both main drains from the pump. The system shall be constructed such that it shall not allow for separate or independent shutoff or isolation of each drain. See Figure 1. More than one (1) pump can be connected to a single suction line as long as the requirements above are met. Water Velocity - The maximum water velocity through the suction tting or cover for any suction outlet must be

1.5 feet per second unless the outlet complies with the latest version of ANSI/ASME A112.19.8 or its successor

standard, ANSI/APSP-16, the standard for Suction Fittings For Use in Swimming Pools, Wading Pools, Spas, and Hot Tubs. In any case, do not exceed the suction tting’s maximum designed ow rate. If 100% of the pump’s ow comes from the main drain system, the maximum water velocity in the pump suction hydraulic system must be six (6) feet per second or less, even if one (1) main drain (suction outlet) is completely blocked. The ow through the remaining main drain(s) must comply with the latest version of ANSI/ASME A112.19.8 or its successor standard, ANSI/APSP-16, the standard for Suction Fittings For Use in Swimming Pools, Wading Pools, Spas, and Hot Tubs. Testing and Certication - Suction outlet covers must have been tested by a nationally recognized testing laboratory and found to comply with the latest version of ANSI/ASME A112.19.8 or its successor standard, ANSI/ APSP-16, the standard for Suction Fittings For Use in Swimming Pools, Wading Pools, Spas, and Hot Tubs. Fittings - Fittings restrict ow; for best efciency use fewest possible ttings (but at least two (2) suction outlets). Avoid ttings which could cause an air trap. Pool cleaner suction ttings must conform to applicable International Association of Plumbing and Mechanical Ofcials (IAPMO

) standards. WARNING SUCTION HAZARD. Can cause serious injury or death. Do not use this pump for wading pools, shallow pools or spas containing bottom drains, unless the pump is connected to at least two (2) functioning suction outlets.Page 6 ENGLISH Polaris

Section 2. Installation

2.1 Installation Location

The pump should be installed on a rm, level base or pad. When using factory supplied base ensure installation is level and vibration-free. Pump must be installed below the water line. 5 ft (1.5 m)Keep pump below water levelMake sure surface is leveled and rm Although the pump is designed for outdoor use it is recommended that the installation consider the following:

• Drainage – away from pump.

• Run off from eaves and sprinklers.

• Ventilation of pump motor.

• Access for future servicing and winterizing.

• Protection from the elements.

• Sun exposure. Locate the pump as close to the pool as possible to reduce friction and increase efciency. However, the pump must be a minimum of 6 ft (1.8 m) from the edge of the pool, or be separated by a permanent barrier. Position the pump and all components of the ltration system so they can NOT be used as a means of access to the pool by young children. In Canada, the minimum distance maintained from the edge of the pool and/or spa as noted above must be 3 meters (10 feet), as required by the Canadian Electrical Code (CEC, CSA C22.1). Swimming pool pumps located within 3 meters (10 feet) of the pool walls must be specically approved for this purpose. WARNING To Reduce the Risk of Fire, install pool equipment in an area where leaves or other debris will not collect on or around the equipment. Keep surrounding area clear of all debris such as paper, leaves, pine- needles and other combustible materials. CAUTION In order to avoid premature failure or damage to the pump motor, protect the pump from direct water exposure from sprinklers, water runoff from rooftops and drainage, etc. Failure to comply may cause pump failure, and may also void warranty.

2.2 General Connections

2.2.1 Solvent Weld Connections

Rigid or exible PVC pipe can be used. Pipe ends should be clean and free of any ash cause by the cutting operation. Be sure that the proper adhesive is used on the type of pipe specied. NOTE: A primer will assure that adhesive joints are superior. Suregard P-3000 has a purple tracer to qualify in areas where codes specify a primer must be used. CAUTION We recommend that you consider climatic conditions when applying adhesives. Certain atmospheric situations, such as high moisture content, make adhesive action of certain glues less effective. Check the manufacturer’s instructions.

2.2.2 Threaded Connections

Use only Teon tape or equivalent on threaded plumbing connections. Other pipe compounds may damage threads. We do not recommend the use of silicone or petroleum based compounds.

Suction pipe should be as large or larger than the discharge pipe. Avoid using a suction pipe that is smaller than the pump connection.

1. Keep the piping as straight and short as

possible, and of suitable size.

2. Avoid connecting an elbow directly into the

pump inlet (use a length of straight pipe to allow a proper entry for the water).

3. Support the pipe independently so that it

places no strain on the pump.

4. It is recommended that valves are installed on

the suction and outlet lines to prevent water from draining when servicing the pump. Never run the pump with valves closed.

• Refer to information on motor nameplate for electrical service data. CAUTION Failure to provide data plate voltage (+/- 10%) during operation will cause the motor to overheat and may void the warranty.

• All motors should have fused disconnect switch or circuit breaker.

• Be sure wire size is sufcient for pump HP and distance from power source.Page 7 ENGLISH Polaris

• Wiring should be done in accordance with applicable codes by a licensed electrician.

• Connect only to a GFCI (Canada: CLASS A) protected receptacle.

• DO NOT USE EXTENSION CORD. WARNING Always disconnect the power source before working on a motor or its connected load. WARNING ELECTRICAL SHOCK HAZARD. Due to the potential risk of fire, electric shock, or injuries to persons, Polaris

Pumps and any auxiliary loads must be installed in accordance with the National Electrical Code

), all local electrical and safety codes, and the Occupational Safety and Health Act (OSHA). Copies of the NEC may be ordered from the National Protection Association, 1 Batterymarch Park, Quincy, MA 02169, or from your local government inspection agency. In Canada, Polaris Pumps must be installed in accordance with the Canadian Electrical Code (CEC).

2.5 Bonding and Grounding

In addition to being properly grounded in accordance with the requirements of the National Electrical Code (NEC), or in Canada the Canadian Electrical Code (CEC), the pump motor must be bonded to all metal parts of the swimming pool, spa or hot tub structure and to all electrical components and equipment associated with the pool/spa water circulation system. The bonding must be accomplished by using a solid copper conductor, No. 8 AWG or larger. In Canada No. 6 AWG or larger must be used. Bond the motor using the external bonding lug provided on the motor frame. See Figure 8. National Electrical Code

) requires bonding of the Pool Water. Where none of the bonded pool equipment, structures, or parts are in direct connection with the pool water; the pool water shall be in direct contact with an approved corrosion- resistant conductive surface that exposes not less than 5800 mm² (9 in²) of the surface area to the pool water at all times. The conductive surface shall be located where it is not exposed to physical damage or dislodgement during usual pool activities, and it shall be bonded in accordance with the bonding requirements of NEC Article 680. Refer to locally enforced codes for any additional bonding requirements.

STOP PUMP and CLOSE suction and outlet valves.

1. Release all pressure from pump and piping

2. Fill strainer housing with water. NEVER

operate the pump without water. Running the pump "dry" for any length of time can cause severe damage to both the pump, seals, and motor, and may void the warranty.

3. Inspect, clean, and only use silicone lubricant

to prevent damaging the O-Ring.

4. Replace strainer cover and hand-tight only.

5. Open all valves before starting pump.

6. Release all air from the lter and piping

system. See lters operating instructions.

7. With suction and outlet valves open and pump

located below the pool waterline, turn on pump and allow the pump to prime. If pump does not prime within ten minutes, stop motor and determine cause. Ensure suction and discharge valves are open. See troubleshooting guide for further instruction.

• After pump has been primed, energize motor and open all suction and discharge line valves. NOTE: It may take some time for pump to remove air from suction lines.

• If no ow is observed in ve minutes, stop the motor and re-prime. If the pump fails to operate, check for air leaks. (Refer to Troubleshooting section.)

• After about ten minutes of operation, check the return ttings for air bubbles. A continuous ow of air indicates leaks in suction line. Locate and correct any leaks immediately.

• Keep the gate valve in the suction line fully open during operation. Should it be necessary to control the output, use a valve in the return line. CAUTION Do not retighten strainer locking ring during operation. Do not operate pump with closed suction or discharge valves.

3.3 Single-Speed Pumps

It is strongly recommended to install an on/off switch or timer. Without one the pump will run continuously. The pump should not be unplugged while under power as safety hazards such as sparks can occur.Page 8 ENGLISH Polaris

Owner's Manual WARNING Make sure that the control switch, time clock, or control system is installed in an accessible location, so that in the event of an equipment failure or a loose plumbing fitting, the equipment can be turned off. This location must not be in the same area as the pool pump, filter, and other equipment.

Section 4. Winterizing

CAUTION The pump must be protected when freezing temperatures are expected. Allowing the pump to freeze will cause severe damage and may void the warranty. CAUTION Do not use antifreeze solutions in the pool, spa, or hot tub systems! Antifreeze is highly toxic and may damage the circulation system. The only exception to this is Propylene Glycol. For more information, see your local pool/spa supply store or contact a qualified swimming pool service company. WARNING RISK OF ELECTRIC SHOCK. Turn OFF power to pump motor by unplugging the pump.

1. Drain all water from the pump, system

equipment, and piping.

2. Keep the motor covered and dry. Do not cover

the pump with plastic, because this will create condensation that will damage the pump. NOTE After disconnecting the power and draining all water from the pump, it is recommended that the pump is removed from the plumbing and stored indoors.

3. When the system is reopened for operation,

have a qualied technician or electrician make sure all piping, valves, wiring and equipment are in accordance with the manufacturer’s recommendations. Pay close attention to the lter and electrical connections.

4. The pump must be primed prior to starting.

Refer to Section 3.2, Startup.

• A proper and consistent use of chemicals is necessary to maintain clean, sanitary water, to prevent the spread of germ infection and control the growth of algae which can spoil the appearance and enjoyment of your pool or spa.

• Chlorine is the most commonly used chemical to provide clean, sanitary water. Either dry or liquid chlorine (calcium or sodium hypochlorite) can be used which should be added daily as it is dissipated by dirt and germs as well as by the sun and wind.

• It is important that the correct level of acidity or alkalinity of the pool water be maintained. A desirable range is 7.2 – 7.4, with the pH of your pool at pH 7.0 being neutral. Readings above

7.0 are alkaline and below are acidic.

4.2 Pump Maintenance

WARNING To avoid the risk of property damage, severe personal injury, and/or death, remove power to the pump by unplugging the pump motor before servicing the pump.

• All maintenance must be performed with breaker off.

• Motors are self-lubricating – no lubrication required.

• Clean strainer basket.

• Visually inspect motor for blockage of air vents on motor shell. Remove any debris.

• Shaft seals may become worn and must be replaced if leakage is observed.

1. Switch power off.

2. Close valves in suction and return line.

3. Remove strainer locking ring counterclockwise

and remove the cover from strainer basket.

4. Lift out strainer basket.

5. Clean and replace the basket. Take care to seat

6. Clean the O-Ring and only use silicone

lubricant to prevent damaging the O-Ring.

7. Clean O-Ring seats on cover and strainer.

8. Ret cover and strainer – hand tighten only –

9. Put pump back into operation.

CAUTION Do not retighten strainer during operation.

Section 5. Service & Repair Parts

Order all repair parts through your dealer. Give the following information when ordering repair parts:

If the recommendations in this section do not solve your particular problem(s), please contact your local dealer for service. Symptom Possible Cause/Solution Motor does not start. 1. Disconnect switch or circuit breaker in OFF position

2. Fuses blown or thermal overload open. Locked motor shaft

3. Motor windings burned out

4. Defective starting switch inside single-phase motor

5. Disconnected or defective wiring

Motor does not reach full speed. 1. Low voltage

2. Motor windings connected for wrong voltage on dual voltage model

Motor overheats (protect trips). 1. Low voltage

2. Motor windings connected for wrong voltage on dual voltage model

3. Inadequate ventilation

Pump delivers no water 1. Pump is not primed

2. Closed valve in suction or discharge line

3. Leakage or air into suction system

Low pump capacity. 1. Valve in suction or discharge line partly closed

2. Suction or discharge line partly plugged

3. Suction or discharge line too small

4. Pump running at reduced speed (see above)

5. Plugged basket in skimmer or hair and lint strainer

Low pump pressure 1. Pump running at reduced speed (see above)

2. Discharge valve or inlet fittings closed too much

High pump pressure 1. Discharge valve or inlet fittings closed too much

2. Return lines too small

3. Valve in suction line partly closed

4. Suction line partly plugged

5. Vacuum hose plugged or too small

6. Pump not supported properly

The pump is leaking water between the motor and pump body

1. This is caused by a damaged or failed mechanical seal. Replace the

seal Air bubbles at inlet fittings 1. Leakage air into suction line at connections or valve stem

2. Cover gasket of hair and lint strainer needs cleaning

3. Restriction in suction line

4. Low water level in pool

Section 7. Technical Data

Section 2. Installation