FSCC30PWB - Smart Home Furrion - Free user manual and instructions

USER MANUAL FSCC30PWB Furrion

FSCC30PW-BL, FSCC60PW-BL

This manual contains important instructions for Models FSCC30PW-BL and FSCC60PW- BL that shall be followed during installation and operation of the charge controller. The following symbols are used throughout the manual to indicate potentially dangerous conditions or important safety information. WARNING Indicates a potentially dangerous condition. Use extreme caution when performing this task. CAUTION Indicates a critical procedure for safe and proper operation of the controller. NOTE: Indicates a procedure or function that is important to the safe and proper operation of the controller. General Safety Precautions Read all instructions and warnings in the manual before installation. ● There are no user serviceable components inside of the controller. DO NOT disassemble or attempt to repair the controller. ● Mount the controller indoors. Prevent exposure to the elements and do not allow water to enter the controller. ● Install the controller in a well ventilated area as the unit may become hot during normal operation. ● Install appropriate external fuses or circuit breakers. ● Disconnect or turn off all connections with the solar panels and the fuses or circuit breakers prior to controller installation or adjustment. ● Ensure connections remain tight to avoid excessive heat. Charge Controller Safety ● NEVER connect the solar panel array to the controller without connecting a battery to the controller first. ● Ensure input voltage does not exceed 130

VDC (FSCC60PW-BL) /70VDC(FSCC30PW-

BL) to prevent permanent damage. Use the Open Circuit (Voc) to make sure the voltage does not exceed this value when connecting panels together. Battery Safety ● For use with sealed lead acid, AGM (absorbent glass mat), and LiFePO4 batteries. ● Explosive battery gases may be released while charging. Be certain there is enough ventilation to release the gases. ● Use care when working with lead acid batteries. Wear eye protection and have fresh water available in case there is contact with the battery acid. ● Carefully read battery manuals before operation. ● Do NOT let the positive (+) and negative (-) terminals of the battery touch each other. ● Properly dispose of battery when replaced.4 About your Product English General Information The Furrion Maximum Power Point Tracker (MPPT) series controllers can increase charge current by up to 30% compared to conventional Pulse Width Modulation (PWM) controllers. Furrion’s sophisticated three stage charge control system can be configured to optimize charge parameters to precise battery requirements. The unit is fully protected against voltage spikes, over temperature, reverse battery and reverse PV connections. Automatic battery temperature sensors are also available to further protect and improve battery performance. The sensor element is environmentally sealed and encapsulated into a connection lug which directly connects to the battery terminals. Furrion MPPT charge controller includes RV-C communication bus interface in accordance with RV-C bus communication protocol. Key Features ● Compatible with 12V or 24V battery system. ● Advanced maximum power point tracking technology to optimize the battery performance. High tracking efficiency of 99%. ● High open circuit voltage of PV input. ● Battery is active in low voltage state. ● Sealed, AGM and LiFePO4 Lithium battery option. ● Economy (ECO) mode, automatic recognition of day and night. ● Temperature compensation and corrective charging. ● RV-C bus communication protocol. ● Reverse protection: Polarity reverse for PV input and battery. ● Electronic protection: overcharging, over temperature, over PV input power. ● Easy to assemble: simply slide the controller into the Furrion Solar Charge Controller Mounting Bracket (model FSCC60PWM not included).5 Product Overview English Mounting Hole Cooling Grid Charge mode indicator LED Battery Selection button Components The FSCC30PWB-BL and FSCC60PWB-BL are shipped with mounting bracket FSCC60PWM-BL. The FSCC30PW-BL and FSCC60PW-BL are shipped, without any additional components. Components that require a separate purchase: Temperature sensor 5m (C-FSCC60PW-A01) or 10m (C-FSCC60PW-A02), the Solar Charge Controller Wall Mount Bracket (FSCC60PWM-BL). Furrion P/N Description Accessory Type C-FSCC60PW-A01 5 meters temperature sensor Optional accessory C-FSCC60PW-A02 10 meters temperature sensor Optional accessory FSCC60PWM-BL Solar charge controller wall mount bracket Required component6 Charging Stages English Bulk stage During this stage the MPPT controller delivers the maximum current to rapidly recharge the batteries. When the battery voltage reaches the absorption voltage, the MPPT controller activates the next stage (absorption). Absorption stage During this stage, the MPPT controller switches to the constant voltage mode, where the absorption voltage is applied to the battery. When the charge current decreases to the float current setting, the battery is fully charged and the MPPT controller switches to the float stage. The default time for the absorption stage is 120 minutes. Float stage During this stage, the float voltage is applied to the battery to maintain it in a fully charged state. When battery voltage drops below the recharge setting voltage a new bulk cycle will be triggered. Bulk Current (Amperes) Voltage (Volts) Time Absorption Float7 Installation English What’s in the Box Locate all of the following items that are included with the MPPT Charge Controller. If any item is damaged or missing, contact your dealer. − MPPT Solar charge controller x 1 − Instruction Manual x 1 − Warranty Card x 1 − Solar Charge Controller Mounting Bracket x 1 * − Flat head screw (ST4.2*19mm) x 4 *

FSCC30PW-BL: 25A solar charge controller without mounting bracket FSCC60PW-BL: 50A solar charge controller without mounting bracket FSCC30PWB-BL: 25A solar charge controller with mounting bracket FSCC60PWB-BL: 50A solar charge controller with mounting bracket FSCC60PWM-BL: solar charge controller mounting bracket. CAUTION The controller requires at least 6" of clearance above and below for proper air flow. Ventilation is highly recommended if mounted in an enclosure.

Risk of explosion! Do not install in a confined area where battery gas can accumulate.

Risk of electric shock! Exercise caution when handling solar wiring. The solar PV array may produce open-circuit voltages in excess of 100V when in sunlight. Make sure that all the power is turned off before installation and operation. Solar Charge Controller Mounting Bracket Installation (if included) Refer to separate Solar Charge Controller Mounting Bracket installation manual included in the packaging to install it. MPPT Solar Charge Controller Installation

1. Insert the MPPT controller into the Solar

Charge Controller Mounting Bracket (FSCC60PWM-BL). (Figure 1) Fig. 18 Installation English

2. Affix MPPT controller to the wall with 4

mounting screws (can be the standard RV screw) (not included). (Figure 2) Fig. 2

3. Loosen the ground lug screw located on

the left side of the mounting bracket. Insert a 10AWG copper wire from this lug to chassis ground. Tighten the ground lug screw securely. The suggested torque force should be 25lbs-inch. (Figure 3) Ground lug 10AWG copper wire Fig. 3

4. Plug the temperature sensor

connector (P/N: C-FSCC60PW-A01, C-FSCC60PW-A02) to the temperature sensor port (if applicable). (Figure 4) Temperature sensor Fig. 4

5. Plug the RV-C connector to the MPPT

controller (if applicable). (Figure 5) RV-C connector Fig. 5

6. Turn on the terminal resistance switch if

the MPPT is the last device on the RV-C bus, otherwise leave it in the off position. (Figure 6) Switch Fig. 69 Installation English

7. Turn on the disconnect breaker for PV

P/N: FSFP16MW-BLP/N: FSEB30JWL-BL Battery

MPPT Solar Charge Controller 25A version

Rooftop SolarElectrical BoxP/N: FSEB30JWL-BL Fig. 9 NOTE: If the battery cable is connected to the 50A port by RV manufacturer, a 25A MPPT controller will work without moving the wiring to the 25A port.

select the correct battery type. (Figure 11)

9. Verify that system is operational, e.g. the

charge LED is blinking or sold green light. (Figure 11) Fig. 11 PV Array Requirements The acceptable PV array size as below: Model FSCC30PW-BL FSCC60PW-BL Maximum PV Power 300W 600W Maximum PV open circuit voltage (Voc) 70V 135V Wire and Cable Size The wiring and installation methods must conform to all national and local electrical code requirements, and need to follow RVIA regulations. PV Wire Size Since the PV outputs can vary due to the array connection method, the minimum wire size must be in accordance with the maximum array short-circuit current. The PV array is suggested to be connected in series. Please use PV Photovoltaic wire, the reference size as below: PV short circuit current Wire Gauge Maximum Wire Length

NOTE: The PV wire size listed is only for reference. If there is a long distance between the PV array and the controller, larger wires can be used to reduce the voltage drop and improve performance. Battery Cable Size The battery cable size must conform to the rated current, the reference size as below: Model FSCC30PW-BL FSCC60PW-BL Maximum charge current 25A 50A Cable Gauge 10AWG 6AWG Maximum Cable Length 15FT 15FT NOTE: The battery cable size is only for reference. If there is a long distance between the controller and the battery, larger cables can be used to reduce the voltage drop and improve performance.12 Operation English Operation

AGM battery mode indicator, this is a yellow LED, the LED will light when the MPPT solar controller is in AGM battery charge mode.

SEALED battery mode indicator, this is a yellow LED, the LED will light when the MPPT solar controller is in sealed lead acid battery charge mode.

LITHIUM battery mode indicator, this is a green LED, the LED will light when the MPPT solar controller is in LiFePO4 lithium battery charge mode.

Charge and fault indicator, this is a bicolor LED, the LED will be red if there is a fault or if no battery is connected; the LED will be flashing green when the MPPT solar charge controller is charging the battery, the LED will be solid green when the battery is fully charged or in float charge stage.

Battery Selection button: press button once to activate ECO saving mode, press and hold button for 2 seconds to select different battery types. Factory default: press and hold button for 5 seconds.

Protection PV Over Current The Solar Charge Controller will limit input power to 300W or 600W depending on model. A PV array with higher maximum power than the MPPT's rated power will be limited to the rated power of the device. PV Short Circuit When PV short circuit occurs, the controller will stop charging. PV Reverse Polarity The MPPT is protected against connecting PV leads in the reverse order. Battery Reverse Polarity The MPPT is protected against connecting battery leads in the reverse order. Battery Over voltage When battery voltage reaches the voltage set point of over charging voltage, the controller will stop charging the battery to protect the battery. Controller Overheating The MPPT controller will cut off its output when the internal temperature reaches a high level. The controller will resume operation when the internal temperature has decreased to an appropriate level. English14 Care and Maintenance English The following inspections and maintenance tasks are recommmended at least twice per year for best performance: ● Make sure controller is firmly installed in a clean and dry location. ● Make sure there is open air-flow around the controller. ● Clean any dirt or dust that has accumulated on the cooling grid and fan grid. ● Check all exposed wires to make sure insulation has not been damage. Repair or replace wires if necessary. ● Tighten all teminal connections to suggested torque. Inspect for loose, broken, or burnt wire connections. ● Make sure that all ground connections are tight and secure. ● Confirm that all terminals are free of corrosion and damage to insulation. ● Confirm that lightning arrester is in good condition. Replace if necessary. WARNING Risk of electric shock! Make sure that all the power is turned off before above inspection and maintenance tasks, and then follow the corresponding inspections and operations.15 Specifications English Specifications ITEM

FSCC30PW-BL FSCC60PW-BL

Battery system voltage 12V/24V 12V/24V Maximum PV power (Pmax) 300W 600W Maximum solar panels in series 150W*2 150W*4 MPPT tracking efficiency ≥99% ≥99% ECO mode draw current <1mA <1mA Minimum battery voltage for charging 3V 3V Maximum MPPT charging current 25A 50A Charging modes Bulk voltage charging, Absorption charging, Float charging Bulk voltage charging, Absorption charging, Float charging Battery mode options AGM, LiFePO4, Sealed lead acid AGM, LiFePO4, Sealed lead acid Bulk voltage Sealed lead acid:14.4V/28.8V

Lithium:14.6V/29.2V Sealed lead acid:14.4V/28.8V

Lithium:13.6V/27.2V Sealed lead acid:13.2V/26.4V

FSCC30PW-BL FSCC60PW-BL

Certificate Listed to CSA, Compliance to UL1741 and CSA C22.2 No.107.1-16 Listed to CSA, Compliance to UL1741 and CSA C22.2 No.107.1-16 EMC Meet FCC Part 15 Class B and CAN ICES-3(B)/NMB-3(B) Meet FCC Part 15 Class B and CAN ICES-3(B)/NMB-3(B) Operating Temperature Range -4°F~104°F / -20°C~40°C -4°F~104°F / -20°C~40°C Storage Temperature Range -22°F~+158°F / -30°C~+70°C, 10~95% RH -22°F~+158°F / -30°C~+70°C, 10~95% RH Dimensions 225*220.6*68mm (8⁄"*8⁄"*2⁄") 275*220.6*68mm (10⁄"*8⁄"*2⁄") Net weight 1.85kg (2.2 lbs) 2.3kg (5.07 lbs) Note: When a battery temperature sensor is installed, the controller will increase or decrease battery charging voltage depending on the temperature of the battery, optimizing the charge to the battery and maintaining optimal battery performance. MODEL NUMBER17 Troubleshooting English

FAULT POSSIBLE REASONS TROUBLESHOOTING

No output voltage No solar input or solar input voltage too low Check if the switch for the solar input was turned on and that solar PV system is properly connected. Fault LED be red Battery polarity reverse Check the connection of the battery, correct the connection if necessary. PV reverse Check the connection of the PV input, correct the connection if necessary. Battery over charge Check if the battery is good, replace the battery if necessary. Battery disconnected Check if the connection between battery to charger is loose, reconnect the battery if necessary. Battery not fully charged Too much load connects to the battery Remove the loads. Battery temperature too low Use the battery temperature sensor. Wrong battery type setting Choose the correct battery type by pressing the Battery Selection button. Battery cable too small Use larger gauge battery cable to reduce the voltage drops. Too little sun to power solar array Reposition vehicle, if applicable. Battery not charged Too much load connects to the battery Remove the loads. Battery damaged Check the battery, replace the battery if necessary.18 Bienvenue Français Merci d'avoir acheté ce Furrion

FSCC30PW-BL FSCC60PW-BL

FSCC30PW-BL FSCC60PW-BL

FSCC30PW-BL FSCC60PW-BL

FSCC30PW-BL FSCC60PW-BL

FSCC30PW-BL FSCC60PW-BL

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