E30508 - Welding accessory IFM - Free user manual and instructions

Product type	Welding adapter with welding plug
Brand	IFM
Model	E30508
Intended use	Mounting sensors in tanks or pipe systems
Material	Stainless steel (estimated)
Dimensions (outer diameter)	To be determined based on the application (hole drilled to the outer diameter of the fitting)
Weight	Not specified
Power supply	None (passive accessory)
Welding temperature	May exceed 65 °C (149 °F)
Recommended tightening torque	25 to 35 Nm (depends on lubrication, sealing, and load)
Welding procedure	With welding plug for heat dissipation and sealing area protection
Main functions	Allows sensor mounting, protects sealing area during welding
Maintenance and cleaning	Clean sealing areas, use appropriate lubricating paste, check thread
Safety	Risk of burns during welding; do not mount the sensor during operation; follow safety instructions
Spare parts and repairability	Welding plug included (E30508); sensor not included; in case of defect, replace the fitting
General information	User manual of 25 pages, available in FR, DE, EN

Frequently Asked Questions - E30508 IFM

What is the intended use of the E30508 welding adapter?

The IFM E30508 welding adapter is designed to allow sensor mounting in tanks or pipe systems. It is used for welding with a welding plug that protects the sealing area and dissipates heat.

How to install the welding adapter?

Drill a hole the outer diameter of the fitting in the pipe or tank wall. Insert the E30508 welding plug and tighten it by hand. Perform welding with pauses to avoid overheating. After cooling, remove the plug, clean the thread, and mount the sensor with a tightening torque of 25 to 35 Nm.

What safety precautions should be taken during welding?

During welding, the fitting and plug may exceed 65 °C: risk of burns. Allow to cool before touching. Never mount the sensor during welding or cooling phase. Use appropriate protective equipment and follow standard practices.

What tightening torque should be applied for the sensor?

The recommended tightening torque is 25 to 35 Nm. It depends on lubrication, sealing, and pressure load. Overtightening may damage the sensor or reduce sealing. Use an appropriate lubricating paste.

How to protect the sealing area during welding?

Use the supplied E30508 welding plug. It dissipates heat and protects the sealing area from welding spatter. Before welding, ensure the sealing area is clean and undamaged.

What to do if the thread of the fitting is damaged?

If the tightening torque is too high or the thread has residues, clean it carefully. If the thread is damaged, do not use tools to force it. Replace the fitting with a new one.

Can this fitting be used with any sensor?

The fitting is designed for mounting sensors compatible with the thread and dimensions. Refer to the sensor manual for tightening torque and specifications. The sensor is not included.

How to maintain the welding adapter?

Before each assembly, clean the sealing areas. Use appropriate and approved lubricating paste for the application. Check the condition of the thread and O-ring. If the sealing area is damaged, replace the fitting.

What is the maximum temperature supported by the fitting?

During welding, the fitting and plug can reach a temperature above 65 °C. After welding, allow to cool before handling. The exact operating temperature depends on the application.

Where to find the full manual for the E30508?

The user manual is available for free download in PDF format on the website notice-facile.com. It includes 25 pages and is available in French, German, and English.

USER MANUAL E30508 IFM

Operating instructions Welding adapter and welding aid

(Ref. 11447887 / 00 12 / 2021)

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Inhalt

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VORSICHT!

Technical diagram of a mechanical assembly with labeled parts 1, 2, and cross-sectional view

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DE

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1 Preliminary note ....2
1.1 Symbols used ....2
2 Safety instructions ....3
3 Intended use ....4
3.1 Basic notes ....4
4 Installation....4
4.1 Welding operation with welding aid ....5
5 Mount sensor ....7
6 Set-up....8

1 Preliminary note

1.1 Symbols used

▶ Instruction

Reaction, result

[...] Designation of keys, buttons or indications

→ Cross-reference

Important note

Non-compliance may result in malfunction or interference

Information

Supplementary note

CAUTION

Warning of personal injury.

Slight reversible injuries may result.

2 Safety instructions

- The product described is a subcomponent for integration into a system.

• The system architect is responsible for the safety of the system.

• The system creator undertakes to perform a risk assessment and to create documentation in accordance with legal and normative requirements to be provided to the operator and user of the system. This documentation must contain all necessary information and safety instructions for the operator, the user and, if applicable, for any service personnel authorised by the architect of the system.

• Read this document before setting up the product and keep it during the entire service life.

• The product must be suitable for the corresponding applications and environmental conditions without any restrictions.
• Only use the product for its intended purpose (→ Intended use).
• Only use the product for permissible media.
• If the operating instructions or the technical data are not adhered to, personal injury and/or damage to property may occur.
• The manufacturer assumes no liability or warranty for any consequences caused by tampering with the product or incorrect use by the operator.
• Installation, set-up, operation and maintenance of the product must be carried out by personnel qualified and authorised for the respective activity.
• Protect the product against damage.

3 Intended use

The welding adapter allows the installation of sensors in tanks or piping systems.

3.1 Basic notes

If the tank or pipe system is treated after the adapter has been welded in (e.g. grinding, pickling, sand-blasting, glass bead blasting or applying procedures such as powder coating, painting etc.):

- Make sure that the inside and sealing area of the adapter are clean and not damaged. Appropriate measure: using the welding aid ( 4.1).

- The welding operation must be carried out by authorised personnel.

- The welding operation must be carried out carefully and according to state-of-the-art technology.

- During welding and the following cooling phase the sensor must not be in place.

- The surfaces must be free from any contamination.

- Welding materials must be suitable for the adapter and wall material.

The requirements in the specifications, of common practice, in regulations, norms, of intended use and the application must be applied.

They determine the welding procedure, the welding material, the connection category and connection type, including chamfer, welding penetration depth and demands on the surface.

4 Installation

CAUTION!

During the welding operation, the adapter and the welding aid can increase in temperature to over 65 °C ( 149 °F ).

Risk of burns.

▶ Let the adapter and the welding aid cool down.

4.1 Welding operation with welding aid

The basic notes and guidelines must be adhered to ( 3.1).

- The welding method must be suitable for the welding task and the power of the welding equipment must be adapted to the material thickness.

• The adapter must not warp.
- During welding, avoid overheating of the adapter and observe sufficient cooling phases.
- The sealing area of the adapter must not be damaged by weld spatter or similar. The sealing area should be sufficiently protected before starting the welding process ( 3.1).

▶ Bore a hole in the pipe or tank wall with the outside diameter of the adapter.

▶ Basic notes ( 3.1).

▶ Insert welding aid E30508 (for heat conduction and protection of the sealing edge) and tighten by hand.

Welding adapter (1) with mounted welding aid (2):

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Please take into account the required space when using a connection cable with an angled socket. For this purpose, align the adapter prior to the welding operation to determine the end position of the electrical sensor connection.

▶ Screw the sensor into the adapter with the specified tightening torque ( Operating instructions of the sensor).

▶ Connect the connection cable to the sensor.
▶ Align the unit.
▶ Mark the alignment at the welding adapter and the pipe/tank.
▶ Remove the sensor from the adapter.
▶ Carry out the welding operation.

The positioning may change when the sensor is removed and then the original orientation is not guaranteed.

▶ Fix the adapter in several spots with a sufficient adhesive force. Apply the fixing points at equal distance opposite each other.

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▶ Apply the welding seams between the fixing points opposite each other.
▶ Ensure sufficient intervals between the individual sections to avoid glowing through or warping of the adapter due to overheating.

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▶ If possible: weld the inside.

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▶ Let the adapter and the welding aid cool down.
▶ Remove the welding aid.
▶ Remove deposits from the adapter thread.

▶ Screw in the sensor by hand in order to check for dimensional accuracy and functionality of the thread. If the tightening torque is too high, do not use any tool, but check the thread and replace the adapter, if necessary.

UK

5 Mount sensor

A lubricating paste is required to install the sensor. It must be suitable and approved for the given application and compatible with the elastomers used (e.g. seal).

▶ Ensure cleanliness of the sealing areas.
▶ Use lubricating paste (A) sparingly and apply to threaded parts and the sealing ring.

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▶ Tighten firmly. Recommended tightening torque: 25...35 Nm.

Depends on the lubrication, the seal and the pressure load!

Too much torque may impair the seal and lead to the sensor being damaged.

If the sealing area is damaged: replace the adapter.

6 Set-up

▶ Before set-up check the tank or pipe for ingress resistance.
▶ Perform a pressure test with screwed-in dummy plug or sensor.

▶ Set-up of the sensor: → Operating instructions of the sensor.

UK

Contenu

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PRUDENCE!

Technical diagram of a mechanical assembly with labeled parts 1, 2, and a cross-sectional view.

Technical line drawing of a precision tool interacting with a hexagonal nut and circular target (no text or symbols)

Technical line drawing of a mechanical assembly with a tool and circular components (no text or symbols)

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Technical diagram of a mechanical component with a labeled part (A) and directional arrows indicating flow or movement (no text or symbols beyond label)