Texas Combi 800TGE - Sweeper

Combi 800TGE - Sweeper Texas - Free user manual and instructions

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Product type Multifunctional motorized sweeper
Brand Texas
Model Combi 800 TGE
Dimensions (L x W x H) 800 x 700 x 1000 mm
Dry weight 56 kg
Engine type 4-stroke gasoline, Texas TG725ES
Wheel size 4.80-8 (pneumatic)
Recommended tire pressure 20 psi / 1.4 bar
Available speeds 4 forward (1.5 to 5.8 km/h) + 1 reverse (2.3 km/h)
Fuel Unleaded gasoline (tank)
Engine oil reservoir capacity Not specified in the manual, refer to engine manual
Included accessories Rotary sweeper (mounted), possibility to mount snowplow or snow blower (not included)
Main features Rotary brush, transmission with differential lock, height-adjustable handlebar, dead man's switch
Maintenance and cleaning Regularly check bolts, oil level, tire pressure; store brushes off the ground
Safety Emergency stop by releasing levers, dead man's device, gasoline refueling instructions
Spare parts and repairability Parts available at www.texas.dk; use original parts
General information Manual in multiple languages; use only outdoors

Frequently Asked Questions - Combi 800TGE Texas

How to assemble the handle and clutch levers?
First install the lower handle on the machine, then the upper handle. Attach the dashboard. Tighten the bolts. The clutch levers must be mounted: lever with arrow on the left (forward/reverse), lever with broom symbol on the right (accessory operation). Refer to figures 2-D.
What is the engine starting procedure?
Open the fuel valve. If the engine is cold, activate the choke. Turn the throttle to max position. Pull the starter gently until resistance, then pull firmly and quickly. Let the starter return gently. Once started, adjust the choke for stable running.
How to use the clutch levers correctly?
For forward/reverse, first activate the red switch by pushing it to the right, then lower the black lever. For the accessory (brush), do the same with the other lever. Caution: the red pin on the clutch lever must be pushed fully before operating the lever, otherwise it may disengage.
How to change gear?
Release the forward/reverse clutch lever, then turn the gear selector to the desired position (1 to 4 or R). Then re-engage the lever to resume movement. Never change gear without disengaging.
What is the differential lock and when to use it?
The differential lock fixes the wheel axle for better traction on loose soil (earth). Activate it in position B (fig. 7). On hard ground (asphalt), deactivate it (position A) for better maneuverability in freewheel.
How to adjust the handlebar height?
Remove the small bolt from the gear lever rod. Loosen the 4 handlebar screws. Move the upper part of the handlebar and the gear lever rod the same number of holes on each side. Replace and tighten all bolts. Check that the gear lever slides freely.
What to do in case of abnormal vibrations?
Stop the engine immediately and check the cause. Vibrations may indicate damage. Inspect the brush, wheels, and fastenings. Repair before reusing.
How to store the sweeper?
Lower the support wheels by 50 mm so the brushes do not touch the ground. Disconnect the sweeper part from the base unit. Tilt it backward so it rests on the coupling piece. Never leave the brushes on the ground for long, as they may deform.
Why is the accessory not working?
Check that the accessory is properly engaged (a 'click' should be heard). Make sure clutch lever B is activated and the red pin is in the correct position. Also check that the cable is properly adjusted.
What are the essential safety warnings?
Never put hands near rotating parts. Use the machine only during the day or in a well-lit area, with sturdy shoes. Never leave children or pets nearby. Always turn off the engine before any adjustment or cleaning. Refuel gasoline outdoors, with a cold engine.

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USER MANUAL Combi 800TGE Texas

natural_image Yellow and black industrial tiller with visible branding (no text or symbols on the machinery body)

VIGTIGT - F∅R START!

HUSK AT PÄFYLDE MOTOROLIE

IMPORTANT - BEFORE START!

REMEMBER TO FILL ENGINE OIL

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DK - Original brugsanvisning

GB - Original instructions

Congratulations on purchasing your new Please read this instruction manual carefully, especially the safety warnings marked with the symbol:

Texas Combi 800TGE - GB - Original instructions - 1

Table of contents

Illustrations2
Table of contents10
Safety precautions10
Miscellaneous11
Identification of parts11
Assembly12
Assembly of accessory12
Operation12
Operation safety zone13
Angle adjustment of accessory13
Changing of handlebar height13
Storage13
Troubleshooting13
Technical specifications13

Spare parts

Spare part drawings for the specific product can be found

on our website www.texas.dk

If you find the part numbers yourself, this will facilitate more rapid service.

For purchase of spare parts, please contact your dealer.

You will find a list of dealers on the Texas website.

Safety precautions

Setup

Do not put hands or feet near or under rotating parts.
Read this manual carefully. Make sure that you are familiar with the different controls, settings and handles of the equipment.
⚠ Know how to stop the unit and ensure that you are familiar with emergency stop.
Never allow children or people unfamiliar with these instructions to use the machine. Note, that local regulations can restrict the age of the operator.
If you feel unwell, tired or have consumed alcohol or drugs, do not operate the machine.
Always inspect the machine before usage. Ensure that no parts are worn or damaged.
⚠️ Replace worn out or damaged elements and bolts in sets to preserve balance.
The operator of the machine is responsible for people's safety.

⚠️ Never use the machine near children or animals.
The operator of the machine is held liable for any accidents or hazards to other people and their property.
Thoroughly inspect the area, where the equipment is to be used, if necessary remove any foreign objects.
Do not refuel gasoline indoors or while the engine is running.
Spilled gasoline is extremely flammable, never refuel while the engine is still hot.
⚠ Wipe off any spilled gasoline before starting the engine. It may cause a fire or explosion!
⚠ Beware of hazards, while working on difficult soil hence; extremely stony or hard soil.
⚠ Boots with non-slip soles with steel jacket is required. Avoid loose-fitting clothes.

Operation

⚠️ Always start the engine from safety zone.
Do not leave the safety zone while operating the machine, if it is necessary to leave the safety zone, turn off the engine before leaving the zone.
After striking a foreign object, stop the engine immediately, remove the spark plug cap and inspect the machine thoroughly for damage. Repair the damage before continuing
If the machine should start to vibrate abnormally, stop the engine and check immediately for the cause. Vibration is generally a warning of damage.
Always disengage the levers, turn off the engine, and remove the spark plug, when the unit is left unattended.
Always turn off the engine and ensure that all moving parts have come to a complete stop before making any repairs, adjustments, or inspections.
Exercise extreme caution when operating on slopes.
⚠️ Never operate the machine at a fast pace.
Do not overload machine capacity by attempting to work at too fast a rate.
Do not carry passengers.
Pay attention, while the machine is in reverse.
⚠️ Never allow any bystanders in front of unit.
⚠️ Always disengage the rotary brush, if not in use.
⚠️ Only operate the machine at daylight or in fully illuminated areas
⚠ Ensure a stable foothold and always keep a firm hold on the handles. Always walk, never run.
Do not operate the equipment when barefoot or wearing sandals.

Exercise extreme caution when changing direction on slopes and do not work excessively steep sloves

By rear tillers, ensure that the blades are protected by safety shield, only the part of the blades that works into the soil must be free.

Never attempt to make any adjustments, while the engine is running.

⚠ Use extreme caution when reversing or pulling the machine backwards

Never operate the engine indoor or in areas with low ventilation. The exhaustion from the engine contains carbon monoxide. Failure to observe could result in permanent injury or death.

Gasoline safety

Use extreme care in handling gasoline. Gasoline is extremely flammable and the fumes are explosive.

! Serious personal injury can occur, when gasoline is spilled on yourself or your clothes. Rinse your skin and change clothes immediately!

⚠ Use only an approved gasoline container. Do not use soft drink bottle or similar!

Extinguish all cigarettes, cigars, pipes and other sources of ignition.

⚠️ Never refuel your machine indoors.

Let the engine cool down before refilling

Never fill the fuel tank to more than 2.5 cm below bottom of filler in order to provide space for fuel to expansion.

After refueling, ensure that the cap tighten securely.

Never use the lock-function on the gasoline gun, when refueling.

Do not smoke while refueling.

! Never refuel inside a building or where gasoline fumes may get in contact with an ignition source.

Keep gasoline and engine away from appliance, pilot lights, barbecues, electric appliances, power tools, etc.

⚠️ If the fuel tank has to be drained, this shall be done outdoors

Maintenance and storage

The engine shall be stopped when carrying out maintenance and cleaning operations, when changing tools and when being transported by means other than under its own power.

⚠️ Check regularly that all bolts and nuts are tightened. Retighten if necessary.

The engine must be completely cooled before storing indoors or covered.

If the machine unused for a period of time, please refer to the instructions in this manual.

Maintain or replace safety and instruction labels, as necessary.

Only use original spare parts or accessories. If not original parts or accessories is used, the liability is no longer applied.

⚠️ Replace faulty silencers.

Miscellaneous

The motor is not pre-filled with oil.

⚠ Factory-fitted control devices, such as the handle-mounted clutch cable, must not be removed or exposed.

Only drain the fuel tank outdoors. Gasoline is extremely flammable and the fumes are explosive.

⚠ Ensure that the machine is properly secured when transported on a flatbed etc.

⚠️ Reduce the throttle during engine shutdown and close the fuel valve.

Identification of parts

Figure 1:

A. Activation of wheels

B. Activation of accessory

C. Gear

D. Throttle

E. Accessory- Snowblade

F. Accessory - Snowthrower

G. Accessory- Sweeper

H. Supporting leg / foot pedal

Assembly

The machine is almost ready assembled from the factory. Only a few items remain to be assembled:

Notice: The machine is prepared for assembling the handlebar height in the middle position.

  1. Install the lower handle on the machine using the supplied bolts and tighten. See fig. 2-A.
  2. Install the upper handlebar on the lower handlebar using the supplied bolts. See fig. 2-B (Do not tighten at this point)
  3. Attach the dashboard to the upper handlebar using the supplied bolts. See fig 2-C. (Do not tighten at this point)
  4. Tighten, the bolts at the upper handlebar on the lower handlebar See fig.2-B.
  5. Tighten the dashboard bolts. See fig. 2-C.
  6. Attach the clutch handles and fix the cables: Handle with arrows should be in left side. Handle with broom should be in right side. See figure 2-D.

  7. Mount the gear rod

A. Mount the middle part of the lever fig. 3-A in the bottom of the gear rod fig. 3-B (the short part which is fixed by a bolt should point downwards) and turn it approximately 2 rounds. (note; anticlockwise). The arrow on the gear rod should point towards the top of the machine.
B. Put the gear selector in 4th gear.
C. Mount the middle part of the lever in the gear selector and turn it until it locks.
D. Tighten the middle part by hand until it is tightened in both ends. See fig. 3-C.
E. Loosen then the middle part 1 full round.
F. Tighten both of the nuts on the gearlever.rod. See fig 2-B.

  1. Mount the axle pole and wheels See fig 4. Note: "Arrow" on the tire should be pointing forward.

Check the tire pressure on both wheels before use. Correct tire pressure is 20 psi/1.4 bar.

Texas Combi 800TGE - Assembly - 1

Use of machine with too low tire pressure, can damage the tires!

Assembly of accessory

Follow the assembly procedure as shown in fig 5. It is important that the accessory-unit is "clicked" in place by pressing down the foot pedal. See fig, 5-A.

Operation

Texas Combi 800TGE - Operation - 1

Read the instruction manual for the engine, before use.

Before using the machine, remove bigger objects from the vicinity. Bigger objects can damage the machine. Also check that all bolts are tightened.

Texas Combi 800TGE - Operation - 2

Control always oil level before starting the engine.

Start the engine:

  1. Open the fuel tap.
  2. On a cold engine open the choker. Note: By a hot engine choke is not required.
  3. Push the throttle handle to "Max" position. Fig. 9-C
  4. Pull the recoil starter gently until you feel resistance in the rope. Then pull quickly and energetic. Do not at any time let go of the recoil starter but glide it gently back and pull again.
  5. Regulate the choker until the engine is running smoothly.

Stop the engine:

  1. Pull the throttle handle to "STOP" in order to stop the engine. Fig. 9-C.

Remember to close the fuel valve if the machine will not be used over a longer period!

Clutch Lever A - Forward and Reverse.

To operate the black clutch lever A in fig. 9, the control stick must first be activated By tilting the control stick to the right side and then activate the black handle, the machine will move forward or backwards. To change direction release the clutch lever and choose the desired gear position.

Gear: The machine has 4 forward and 1 reverse gear. To change gear release the clutch lever fig. 6 A and select the disered gear fig 9.

Speed2,3Km/h1,5Km/h2,9Km/h4,4Km/h5,8Km/h

Texas Combi 800TGE - Clutch Lever A - Forward and Reverse. - 1

Always release the clutch handle before changing gear!

Snowblower/Snowblade/Sweeper-accessory:

It is recommended only to use first gear in snow depth from 10 cm and above. The snow clearing work deteriorate at speeds above 1.5 km/h.

Pay attention while reversing. It is important that the area is cleared, for any obstacle before reversing. Never reverse the machine against a wall, tree or any other fixed obstacle.

Clutch Lever B - Activation of accessory.

To operate the black brush lever B in fig. 9, the control stick must first be activated. By tilting the red stick completely to the right and then push the lever down activates the accessory

Important! The red control stick on the clutch lever must be pushed to the far right before the clutch lever is activated. If not the clutch lever will forced of its hold. If this happens, push the lever back up and repeat the procedure. See fig. 9 A+B.

Note: The clutch lever is not broken but simply pushed back into place.

The machine is equipped with a "dead man's handle", once released the brush and drive will stop immediately.

Wheel shaft: Fixed vs. free

  • Activate free wheel shafts, see fig. 7-A At hard ground (e.g. paved road), it can be a good idea to activate free wheel shafts.
  • Activate fixed wheel shafts, see fig. 7-B At soft/lose ground (e.g. dirt road) it can be a good idea to activate fixed wheel shafts

Generally, the machine will be easier to manoeuvre with free wheel shafts.

Operation safety zone

Do not leave the operation safety zone marked in fig 5, while working with the machine. If it is necessary to leave the operation zone, for example to readjust the rotary brush or to attach an accessory, first stop the engine.

Angle adjustment of accessory

The accessory can be pivoted 20 degrees to either side. This is done by pushing the swing handle down, turning the brush and releases the handle so the detent clicks into place.

Changing of handlebar height

  1. Remove the small bolt from the gear rod middle part (fig. 6-B).
  2. Loosen the 4 bolts on the middle of handlebar (fig. 6-A) and take the out.
  3. Move the upper handlebar and the gear rod part up/down with same number of holes (fig. 2-F+G)
  4. Mount all the bolts again on the handlebar and gear rod and tighten them again.
  5. Check that the gear rod (fig. 6-C) easily can move into all position. If not, the bolt on the gear rod middle part is probably not placed in the correct hole.

Storage

Texas Combi 800TGE - Storage - 1

Correct storage of your sweeper!

Store the sweeper, so that the brushes do not touch the ground. This will extend the durability and lifetime of the brushes.

  • Lower the support wheels about 50 mm so that the brushes are floating above the ground before the sweeper is disconnected from the basis unit.
  • Disconnect the sweeper from the basis unit.
  • Tilt the sweeper back, so it rests on the connection-part, and let it stand in that position during the storage period.

Never let the brushes rest on the ground for longer time. It will cause them to bend and be useless. Fig. 10

Troubleshooting

Problem Solution

The engine won't start:

  1. Check sparkplug.
  2. Check that the spark plug cap is fitted correctly.
  3. Check if the motor is equipped with an ignition switch.
    (It must be activated)
  4. Check if the motor is equipped with a fuel valve.
    (It must be activated)

The engine runs unevenly:

  1. Check that the choke has been released.

  2. Check fuel for impurities

(or check/clean the carburetor)

If the accessory-unit makes noise or run badly:

  1. Check that the accessory-unit is clicked in place properly (fig. 5-A).

If the accessory-unit will not run:

  1. Check that the cable is adjusted correctly.

If the machine will not run:

  1. Check that the cable is adjusted correctly.
  2. Check the belt.

If the machine does not sweep effectively:

  1. Check the distance between the brush and working surface.

Technical specifications

Length (mm) 800800 800
Width (mm) 700700 700
Height (mm) 10001000 1000
Weight, dry (kg) 55.556 55.5
Wheel size 4.80-84.80-84.80-8
Engine modelTG725STG725ES950
Engine brandTexasTexas B&S

2000/14/EC amended by 2005/88/EC

Materiellet er udført i overensstemmelse med følgende standarder • Conforms with the following standards • In Übereinstimmung mit den folgende Standards • Conformément aux normes suivantes • Материалы соответствуют следующим директивам • Wyrób jest zgodny z następującymi normami

ISO 8437:1989+A1, EN 13019:2001+A1

Combi 800TG/800TGE LWA: 101 dB(A) LPA: 90.6 dB(A) K = 3 dB(A) Combi 800B LWA: 106 dB(A) LPA: 86.1 dB(A) K = 3 dB(A)

Serial numbers: 2003016800000 - 2203024999999

Vibrations a_h = Max 2.99 m/s^2 K = 1.5 m/s^2

Texas Andreas Petersen A/S Knullen 22 • DK-5260 Odense S

Responsible for documentation Johnny Lolk

28.10.2019

Texas Combi 800TGE - 2000/14/EC amended by 2005/88/EC - 1

text_image Henry Tahn

Johnny Lolk Managing Director

Texas Combi 800TGE - 2000/14/EC amended by 2005/88/EC - 2

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Product information

Brand : Texas

Model : Combi 800TGE

Category : Sweeper