M12 254021 - Stapler MILWAUKEE - Free user manual and instructions

USER MANUAL M12 254021 MILWAUKEE

AWARNING Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term "power tool" in the warnings refers to your mains-operated (cored) power tool or battery-operated (cordless) power tool.

WORK AREA SAFETY

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

ELECTRICAL SAFETY

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock
• If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of an GFCI reduces the risk of electric shock.

PERSONAL SAFETY

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
• Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.

• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

• Dress properly. Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
• Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

POWER TOOL USE AND CARE

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/ or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
• Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
• Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

BATTERY TOOL USE AND CARE

• Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
• Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.

• When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.

• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.

• Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion or risk of injury.
• Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 265^ (130^) may cause explosion.
• Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

SERVICE

• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained
• Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.

NAILER SAFETY WARNINGS

• Always assume that the tool contains fasteners. Careless handling of the nailer can result in unexpected firing of fasteners and personal injury.
• Do not point the tool towards yourself or anyone nearby. Unexpected triggering will discharge the fastener causing an injury.
• Do not actuate the tool unless the tool is placed firmly against the workpiece. If the tool is not in contact with the workpiece, the fastener may be deflected away from your target.
• Disconnect the tool from the power source when the fastener jams in the tool. While removing a jammed fastener, the nailer may be accidentally activated if it is plugged in.
• Use caution while removing a jammed fastener. The mechanism may be under compression and the fastener may be forcefully discharged while attempting to free a jammed condition.
• Do not use this nailer for fastening electrical cables. It is not designed for electric cable installation and may damage the insulation of electric cables thereby causing electric shock or fire hazards.
• Prior to each use, check workpiece contact and trigger for correct operation. Do not disassemble or clamp parts of the workpiece contact, trigger, or driving mechanism. This will cause unexpected actuation, resulting in serious injury.
• Do not engage in horseplay. The discharged fasteners are projectiles capable of causing serious injury.
• Do not remove, tamper with, or otherwise cause the tool operating controls to become inoperable. This will cause unexpected actuation, resulting in serious injury.
• Do not operate a tool if any portion of the tool operating controls is inoperable, disconnected, altered, or not working properly. This will cause unexpected actuation, resulting in serious injury.

Always keep hands and body away from discharge area of the tool. Never attempt to clear a jammed workpiece contact by grasping the discharge area of the tool. Fasteners discharged from tool can cause serious injury if they contact hands or body.

Do not drive fasteners close to the edge of the workpiece. Fasteners can slip off corners and edges or penetrate through thin material, making them projectiles capable of causing serious injury.

• Use the tool only for the intended purpose. Do not abuse the tool. Do not use as a hammer, stamp or engrave information onto parts, drop or impact the tool or otherwise apply excess force to the tool in use. Do not mount the tool to stands or modify it for stationary use.

Always use common sense and be cautious when using tools. It is not possible to anticipate every situation that could result in a dangerous outcome. Do not use this tool if you do not understand these operating instructions or you feel the work is beyond your capability; contact Milwaukee Tool or a trained professional for additional information or training. Maintain labels and nameplates. These carry important information. If unreadable or missing, contact a MILWAUKEE service facility for a free replacement.

• WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paint
  crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

SYMBOLOLOGY

Direct Current

Read Operator's Manual

Wear Eye Protection

Keep Hands Away

UL Listing for Canada and U.S.

SPECIFICATIONS

ASSEMBLY

Cat. No. 2540-20

Volts. 12 DC

Battery Type M12TM

Charger Type. M12TM

Fastener Type .Headless pin nail*

Fastener Length 1/2" - 1-3/8"

Collation Angle. 0

Fastener Size (Diameter) 23 GA / 0.58 mm

Magazine Capacity 118 to 136 nails

Recommended Ambient Operating Temperature .0°F to 125°F

*Not compatible with slight headed pin nails

FUNCTIONAL DESCRIPTION

1. Trigger
2. Lock-off button
3. Handle
4. Fuel gauge
5. Belt clip

6. Magazine release button

7. Top plate

8. Workpiece contact tip
9. Depth adjustment
10. Hex wrench
11. Workpiece contact tip storage

WARNING Recharge only with the charger specified for the battery. For specific charging instructions, read the operator's manual supplied with your charger and battery.

Removing/Inserting the Battery

To remove the battery, push in the release buttons and pull the battery pack away from the tool.

WARNING Always remove battery pack before changing or removing accessories.

To insert the battery, slide the pack into the body of the tool. Make sure it latches securely into place.

Installing/Removing Fastener Strips

WARNING Always remove battery pack before changing or removing fasteners.

Always wear safety goggles or glasses with side shields.

To install fastener strips:

1. Remove battery pack.
2. WARNING! Always point the tool away from yourself and others when installing fasteners. Failure to do so could result in injury.
3. Press the magazine release button and slide the magazine open. Place the tip of the fasteners into the bottom slot of the magazine; then lay the fasteners flat against the magazine. The heads must fit into the grooves. WARNING! Use only recommended fasteners of the correct size, length, collation angle and head type as indicated on the tool's nameplate. Other fasteners could result in tool malfunction, leading to injury.
4. Slide the magazine closed.
   To remove fastener strips:
5. Remove battery pack.
6. WARNING! Always point the tool away from yourself and others when installing fasteners. Failure to do so could result in injury.
7. Press the magazine release button and slide the magazine open.
8. Remove the fasteners.

Workpiece Contact Tips

Use workpiece contact tips to protect the workpiece. Unclip from storage and press onto the nose. Replace when worn or lost.

OPERATION

AWARNING To reduce the risk of injury, always wear safety goggles or glasses with side shields. The operator and other people in the work area must wear eye protection in accordance with ANSI Z87.1. Eye protection does not fit all operators in the same way. Make sure the eye protection chosen has side shields or provides protection from flying debris both from the front and sides. The employer is responsible for enforcing the use of eye protection by the operator and other people in the work area. When required, wear head protection in accordance with ANSI Z89.1.

To reduce the risk of injury to yourself and others, test the tool before beginning work each day according to the "Required Daily Testing" section.

Remove battery pack and fasteners before leaving the work area, moving the tool to another location, or handing the tool to another person. Failure to do so could result in serious injury.

Do not use this tool for fastening electrical cables. It is not designed for electric cable installation and may damage the insulation of electric cables thereby causing electric shock or fire hazards.

NEVER wedge or hold back the workpiece contact mechanism during operation of the tool. Never attempt to clear a jammed workpiece contact by grasping the discharge area of the tool. Doing so could result in serious injury.

To avoid serious injury, do not attempt to prevent the recoil by holding the tool too firmly against the work. Keep face and body away from the tool. During normal use, the tool will recoil immediately after driving a fastener. This is a normal function of the tool. Grip the handle firmly, let the tool do the work, and do not place a second hand on top of the tool.

Fuel Gauge

To determine the amount of charge left in the battery, actuate the lock-off button. The Fuel Gauge will light up for 2-3 seconds. When less than 10% of charge is left, 1 light on the fuel gauge will flash 4 times. To signal the end of charge, 1 light on the fuel gauge will flash 8 times and the tool will not run. Charge the battery pack.

If the battery becomes too hot, the fuel gauge lights will flash in an alternating pattern and the tool will not run. Allow the battery to cool down.

Operation

1. Grip the handle firmly.
2. Line up the fastener to the workpiece.
3. Press the workpiece contact tip to the workpiece.
4. Push the lock-off button down and pull the trigger firmly to drive the fastener. WARNING! To avoid serious injury, do not attempt to prevent the recoil by holding the tool too firmly against the work.
5. Remove your fingers from the lock-off button and trigger and remove the tool from the workpiece.

AWARNING To avoid serious injury, do not attempt to prevent the recoil by holding the tool too firmly against the work. Keep face and body away from the tool. During normal use, the tool will recoil immediately after driving a fastener. This is a normal function of the tool. Grip the handle firmly, let the tool do the work, and do not place a second hand on top of the tool.

Setting the Depth of Drive

The depth of drive can be adjusted to account for the size of the fastener and the workpiece material.

AWARNING Know what is behind your workpiece. A fastener could travel through the workpiece and out the other side, striking a bystander and causing serious injury. Lower the depth of drive to prevent the fastener from being pushed all the way through the workpiece.

1. Repeat until desired depth is reached.

2. Drive a test fastener.

3. Remove battery pack.
4. WARNING! Always point the tool away from yourself and others when making adjustments. Failure to do so could result in injury.
5. Turn the depth selector left or right to increase or decrease the driving depth.

Clearing a Jammed Fastener

Most jams are caused by a fastener or part of a fastener wedging between the driver blade and the nail guide. Fastener strips with an incorrect collation angle or the wrong fastener gauge may cause continuous jamming. To clear the jam:

1. Remove battery pack.
2. WARNING! Always point the tool away from yourself and others when installing or removing fasteners. Failure to do so could result in injury.
3. Remove all fasteners.
4. Use hex wrench (located on side of magazine) to

remove (3) bolts from top plate.

1. Detach top plate to check for jammed nail.
2. Remove the fastener and other debris (use needle-nose pliers if necessary).
3. Attach top plate and use hex wrench to re-install (3) bolts.
4. Reload fasteners according to "Installing/Removing Fastener Strips."
5. Follow the steps under "Required Daily Testing" before restarting the work.

Retracting a Dropped Striker

If the striker becomes "dropped" and does not retract after an operation:
1. Remove battery pack.
2. WARNING! Always point the tool away from yourself and others when installing or removing fasteners. Failure to do so could result in injury.
3. Remove all fasteners.
4. Use hex wrench (located on side of magazine) to remove (3) bolts from top plate.
5. Detach top plate to check for incorrect striker position.
6. Attach top plate and use hex wrench to re-install (3) bolts.
7. Reinsert battery pack.
8. Pull down on the magazine release button and pull away from the tool.
9. Press workpiece contact tip against hard surface that can be damaged.
10. Push the lock-off button down and pull the trigger. The striker will retract.
11. Reload fasteners according to "Installing/Removing Fastener Strips."
12. Follow the steps under "Required Daily Testing" before restarting the work.

WARNING To reduce the risk of injury to yourself and others, test the tool before beginning work each day or if the tool is dropped, received a sharp blow, been run over, etc. Complete the following checklist IN ORDER. If the tool does not work as it should, contact a MILWAUKEE service facility immediately.

Always point tool away from yourself and others.

1. Remove battery pack.
2. WARNING! Always point the tool away from yourself and others when installing fasteners. Failure to do so could result in injury.
3. Check all screws, bolts, nuts, and pins on the tool. Any loose fasteners must be tightened.
4. Pinch the magazine release button and pull magazine out from tool.
5. Insert battery pack.
6. Make sure the magazine is still pulled out. Holding the workpiece contact tip on the workpiece, do not push the lock-off button; but instead, only pull the trigger. The tool must not operate. Release the trigger.
7. If all tests operate properly, the tool is ready for use. Repeat this test before use each day or if the tool is dropped, received a sharp blow, been run over, jammed, etc.

MAINTENANCE

AWARNING To reduce the risk of injury, always unplug the charger and remove the battery pack from the charger or tool before performing any maintenance. Never disassemble the tool, battery pack or charger. Contact a MILWAUKEE service facility for ALL repairs.

Maintaining Tool

Keep your tool, battery pack and charger in good repair by adopting a regular maintenance program. Inspect your tool for issues such as undue noise, misalignment or binding of moving parts, breakage of parts, or any other condition that may affect the tool operation. Return the tool, battery pack, and charger to a MILWAUKEE service facility for repair. After six months to one year, depending on use, return the tool, battery pack and charger to a MILWAUKEE service facility for inspection.

If the tool does not start or operate at full power with a fully charged battery pack, clean the contacts on the battery pack. If the tool still does not work properly, return the tool, charger and battery pack, to a MILWAUKEE service facility for repairs.

AWARNING To reduce the risk of personal injury and damage, never immerse your tool, battery pack or charger in liquid or allow a liquid to flow inside them.

Cleaning

Clean dust and debris from vents. Keep handles clean, dry and free of oil or grease. Use only mild soap and a damp cloth to clean, since certain cleaning agents and solvents are harmful to plastics and other insulated parts. Some of these include gasoline, turpentine, lacquer thinner, paint thinner, chlorinated cleaning solvents, ammonia and household detergents containing ammonia. Never use flammable or combustible solvents around tools.

Repairs

For repairs, return the tool, battery pack and charger to the nearest authorized service center.

ACCESSIONS

WARNING Use only recommended accessories. Others may be hazardous.

For a complete listing of accessories, go online to www.milwaukeetool.com or contact a distributor.

SERVICE - UNITED STATES

1-800-SAWDUST (1.800.729.3878)

Monday-Friday, 7:00 AM - 6:30 PM CST or visit www.milwaukeeetool.com

Contact Corporate After Sales Service Technical Support with technical, service/repair, or warranty questions.

Email: [e-mail]

Become a Heavy Duty Club Member at www.milwaukeetool.com to receive important notifications regarding your tool purchases.

SERVICE - CANADA

Milwaukee Tool (Canada) Ltd 1.800.268.4015

Monday-Friday, 7:00 AM - 4:30 PM CST or visit www.milwaukeetool.ca

LIMITED WARRANTY USA & CANADA

Every MILWAUKEE power tool (see exceptions below) is warranted to the original purchaser only to be free from defects in material and workmanship. Subject to certain exceptions, MILWAUKEE will repair or replace any part on an electric power tool which, after examination, is determined by MILWAUKEE to be defective in material or workmanship for a period of five (5) years* after the date of purchase unless otherwise noted. Return of the power tool to a MILWAUKEE factory Service Center location or MILWAUKEE Authorized Service Station, freight prepaid and insured, is required. A copy of the proof of purchase should be included with the return product. This warranty does not apply to damage that MILWAUKEE determines to be from repairs made or attempted by anyone other than MILWAUKEE authorized personnel, misuse, alterations, abuse, normal wear and tear, lack of maintenance, or accidents.

Normal Wear: Many power tools need periodic parts replacement and service to achieve best performance. This warranty does not cover repair when normal use has exhausted the life of a part including, but not limited to, chucks, brushes, cords, saw shoes, blade clamps, o-rings, seals, bumpers, driver blades, pistons, strikers, lifters, and bumper cover washers.

*This warranty does not cover Air Nails & Staplers; Airless Paint Sprayer; Cordless Battery Packs; Gasoline Driven Portable Power Generators; Hand Tools; Hoist - Electric, Lever & Hand Chain; M12™ Heated Gear; Reconditioned Product; and Test & Measurement Products. There are separate and distinct warranties available for these products.

**The warranty period for Job Site Radios, M12™ Power Port, M18™ Power Source, Jobsite Fan and Trade Titan™ Industrial Work Carts is one (1) year from the date of purchase. The warranty period for the M18 FUEL™ 1" D-Handle High Torque Impact Wrenches, Drain Cleaning Cables, AIRSNAKE™ Drain Cleaning Air Gun Accessories, and REDLITHIUM™ USB Laser Levels is two (2) years from the date of purchase. The warranty period for the M18™ Compact Heat Gun, 8 Gallon Dust Extractor, M18™ Framing Nails, M18 FUEL™ 1/2" Ext. Anvil Controlled Torque Impact Wrench w/ ONE-KEY™, M18 FUEL™ 1" High Torque Impact Wrench w/ ONE-KEY™, M18 FUEL™ 2 Gal. Compact Quiet Compressor, M12™ Laser Levels, 165' Laser Detector, and M12™ 23GA Pin Nailer is three (3) years from the date of purchase. The warranty period for the LED in the LED Work Light and the LED Upgrade Bulb for the Work Light is the lifetime of the product subject to the limitations above. If during normal use the LED or LED Bulb fails, the part will be replaced free of charge.

Warranty Registration is not necessary to obtain the applicable warranty on a MILWAUKEE power tool product. The manufacturing date of the product will be used to determine the warranty period if no proof of purchase is provided at the time warranty service is requested. ACCEPTANCE OF THE EXCLUSIVE REPAIR AND REPLACEMENT REMEDIES DESCRIBED HEREIN IS A CONDITION OF THE CONTRACT FOR THE PURCHASE OF EVERY MILWAUKEE PRODUCT. IF YOU DO NOT AGREE TO THIS CONDITION, YOU SHOULD NOT PURCHASE THE PRODUCT. IN NO EVENT SHALL MILWAUKEE BE LIABLE FOR ANY INCIDENTAL, SPECIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, OR FOR ANY COSTS, ATTORNEY FEES, EXPENSES, LOSSES OR DELAYS ALGEGD TO BE AS A CONSEQUENCE OF ANY DAMAGE TO, FAILURE OF, OR DEFECT IN ANY PRODUCT INCLUDING, BUT NOT LIMITED TO, ANY CLAIMS FOR LOSS OF PROFITS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTY TIES, WRITTEN OR ORAL. TO THE EXTENT PERMITTED BY LAW, MILWAUKEE DISCLAIMS ANY IMPLIED WARRANTY TIES, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE; TO THE EXTENT SUCH WARRANTY IS NOT PERMITTED BY LAW, SUCH IMPLIED WARRANTY ARE LIMITED TO THE DURATION OF THE APPLICABLE EXPRESS WARRANTY AS DESCRIBED ABOVE. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU, THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.

This warranty applies to product sold in the U.S.A. and Canada only. Please consult the 'Service Center Search' in the Parts & Service section of MILWAUKEE's website www.milwaukeetool.com or call 1.800. SAWDUST (1,800,729,3878) to locate your nearest service facility for warranty and non-warranty service on a Milwaukee electric power tool.

RÉGLES DE SECURITE GÉNÉRALES RELATIVES AUX UTILISÉCTRIQUES

AVENTISSEMENT

Milwaukee Tool (Canada) Ltd 1.800.268.4015

Monday-Friday, 7:00 AM - 4:30 PM CST

www.milwaukeetool.ca

GARANTIE LIMITEE - AUX ETATS-UNIS ET AU CANADA

Lunes a Viernes (9am a 6pm)

O contactanos en www.milwaukeetool.com.mx

GARANTÍLIMITADA -E.U.A.YCANADA

13135 West Lisbon Road

Brookfield, WI 53005 USA

58142540d2 961013650-02(A)

10/20 Printed in China