48228561 - Workbench MILWAUKEE - Free user manual and instructions

USER MANUAL 48228561 MILWAUKEE

Technical line drawing of a multi-compartment robotic cart with a perforated lid and labeled 'Milwaukee' on the side (no other text or symbols)

Cat. No. / No de cat.

48-22-8561

61" MOBILE WORK BENCH

BANC DE TRAVAIL MOBILE DE 1,5 m (61")

BANCO DE TRABAJO MÓVIL DE 1,5 m (61")

WARNING To reduce the risk of injury, user must read and understand operator's manual.

IMPORTANT SAFETY INSTRUCTIONS

WARNING

Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in serious injury. Save all warnings and instructions for future reference.

- Use the bench and accessories in accordance with these instructions and in the manner intended, taking into account the working conditions. Use of the bench for operations different from those intended could result in a hazardous situation.

- Keep work area clean and well lit. Cluttered or dark areas invite accidents.

- Fully assemble the bench according to the assembly instructions. Do not leave off any pieces.

- Do not modify the bench in any way. Use only specifically recommended accessories. Drilling holes or modifying the bench will lower the load capacity, which can cause the bench to collapse, resulting in injury.

- Lock wheels when bench is not being moved. Unlocked wheels can allow the bench to move unexpectedly.

- Keep the bench on a level surface. Do not load, unload, or park bench on an incline. The bench may become unbalanced and tip, resulting in injury.

- Always balance the bench load to avoid tipping. Unbalanced benches are more likely to tip when being moved or when using the bench work surfaces. Evenly distribute the weight front to back and side to side. To help prevent the bench from tipping, load the product starting with the bottom drawers.

- Do not exceed the maximum product weight, including contents. Do not exceed the maximum weight for each drawer. Overloaded benches can tip, collapse, or damage drawer slides.

- Do not open more than one drawer at a time. Bench may tip, causing injury.

- Keep children and bystanders away while loading, unloading, and moving bench. Distractions can cause you to lose control.

- Only lift the bench according to the instructions in this manual. Never lift by the side handle. Other methods may be dangerous, resulting in injury.

- Only transport the bench when empty. Properly secure when transporting.

- Do not mount the bench on a truck bed or any other moving object.

- Lock all drawers before rolling the bench. The drawers could come open and make the bench unstable and tip.

- Only roll the bench short distances by using the handle provided.

- Secure all items before rolling the bench. Loose items could shift, causing the bench to become unstable.

- Do not use drawers as steps. Do not stand on the bench. Bench may tip, causing injury.

- Do not step on side shelf. Shelf may collapse or break. Bench may tip, causing injury.

• Do not use bench in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. This equipment has internal arcing or sparking parts. Bench should not be located in a recessed area or below floor level.
• Bench plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earth (grounded) chest/cabinet power strips. Unmodified plugs and matching outlets will reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Maintain bench. Check for misalignment or binding wheels, breakage or bending of drawer slides or other parts and any other condition that may affect the bench's operation. Do not use damaged bench.
• Maintain labels and nameplates. These carry important information. If unreadable or missing, contact a MILWAUKEE service facility for a free replacement.
• Have your bench serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the bench is maintained.

Federal Communications Commission

WARNING: Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.

GROUNDING

⚠WARNING Improperly connecting the grounding wire can result in the risk of electric shock. Check with a qualified electrician if you are in doubt as to whether the outlet properly grounded. Do not modify the plug provided with the bench. Never remove the grounding prong from the plug. Do not use the bench if the cord or plug is damaged. If damaged, have it repaired before use. If the plug will not fit the outlet, have a proper outlet installed by a qualified electrician.

Benches with Three Prong Plugs

Benches marked "Grounding Required" have a power strip with a three wire cord and three prong grounding plug. The plug must be connected to a properly grounded outlet (See Figure A). If the power strip should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user, reducing the risk of electric shock.

The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the power strip. The green w must be the only wire connected to the grounding system and must never be electrically "live" terminal.

Your power strip must be plugged into an appropriate outlet, properly installed and grounded in accordance with all codes and ordinances. The plug and outlet should look like those in Figure A.

SYMBOLOGY

Warning

ad Operator's Manual

not open more than one drawer at a de. Bench may tip, causing injury.

Lock wheels when bench is not being moved. Unlocked wheels can allow the bench to move unexpectedly.

Do not use drawers as steps. Bench tip, causing injury.

Lock all drawers before moving the bench.

Do not step on side shelf. Shelf may collapse or break. Bench may tip, causing injury.

SPECIFICATIONS

Cat. No. 48-22-8561

Two-Slide Drawer Capacity ..... 100 lbs. (45.4 kg)

Four-Slide Drawer Capacity .....200 lbs. (90.7 kg)

iReg Board Capacity....200 lbs. (90.7 kg)

Total Capacity....2200 lbs. (997.9 kg)

Recommended Ambient Operating

Temperature .....0°F to 104°F (-18°C to 40°C)

FUNCTIONAL DESCRIPTION

1. Peg board 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1. Peg board

2. Tool hanger

3. Wood work surface

4. Cabinet shelf

5. Cabinet shelf clip

6. Key

7. Swivel caster with brake

8. Drawer divider

9. Lock

10. Rigid caster

11. Tool organizer

12. Drawer slide

13. Bumper

14. Storage shelf

15. Charger mounts

16. Cord storage bracket

17.Side handle

18.Power strip

1. Locking thumb screw

20.Peg board bracket

ASSEMBLY

ACAUATION Be sure to follow the assembly instructions for the appropriate bench. Do not use power tools to assemble bench. Tighten bolts with hand wrenches.

Tools Required

Phillips screwdriver

Safety goggles

10 mm Wrench

13 mm Wrench

Hardware Included

NOTE: Items not shown to actual size.

Hardware	Item Description Quantity
AA		Screw M4 x 10L	8
BB		Screw 1/4" x 3/4" L	4
CC		Bolt M6 x 15L	12
DD Screw	iL	8
EE		Wrench 1
Item Description Quantity
		Side handle 1
		Tool hanger 1
		Bumper 4
		Cord Storage Bracket	2
		Peg Board Bracket	2
		Locking Thumb Screw	2
		Cabinet Shelf 1
		Cabinet Shelf Clip	4

NOTE: Begin product assembly close to the final intended location of your bench. This product is heavy and may be difficult to move after assembly.

Attaching the Side Handle

Attach the side handle to the bench using four bolts (CC). The side handle can be attached to either side of the bench.

NOTE: The holes in the bench are tapped and do not require nuts.

Technical line drawing of a mechanical device with internal components and mounting holes (no text or symbols)

Installing the Drawer Liners

Place the drawer liners in appropriately sized drawers to protect the surface.

Installing the Bumpers

Attach the four bumpers to the bench using two bolts (DD) per bumper.

Technical line drawing of a mechanical assembly with two circular insets showing mounting details (no text or symbols)

Installing the Cord Storage Brackets

Attach the brackets to the bottom right of the bench power strip with two bolts (AA) per bracket. Orient the brackets with one pointed up and one pointed down so that the power outlet cord can be wrapped around the brackets for storage.

Attaching the Tool Hanger

Attach the tool hanger to the left end of the bench using two bolts (CC).

Attaching the Storage Shelf

Attach the storage shelf to the bench using two bolts (CC) on either end of the bench.

Positioning the Peg Board

⚠️ CAUTION Do not hang any objects on the peg board without securing the board

in place.

The peg board is shipped and secured in its stored location. To raise the peg board to a usable height, remove the locking thumb screws at the top of the peg board slides. The peg board can be raised to either mid or full height position by pulling straight up. When in mid or full height position, two pairs of ball detents will temporarily hold the peg board in place. The locking thumb screw holes and the tapped holes located in the frame of the peg board will align. Reinstall the locking thumb screws to secure the peg board.

Technical line drawing of a mechanical device with handle, panel, and circular components (no text or symbols)

CAUTION! The locking thumb screws must be installed before hanging objects on the peg board. For increased stability of the peg board, peg board brackets and hardware are provided. To install brackets, locate the tapped holes on both ends of the peg board, just above the bench work surface. Mount the peg board brackets on both ends of the peg board frame using two bolts (CC) per bracket. With the foot of the bracket resting in position on the wood work surface, mark the position of each bracket hole and drill 1/8" holes approximately 3/4" deep. Use bolts (BB) to secure the peg board brackets to the wood work surface.

Technical line drawing of a mechanical bench or rack assembly with a perforated panel and mounting bracket (no text or symbols)

Reversing the Wood Work Surface

The wood work surface comes pre-installed with the bench. After wear and tear, the surface may be reversed to use the clean bottom surface. To reverse, remove the eight bolts from the top of the wood work surface, flip surface, and reinstall the eight bolts.

OPERATION

⚠ WARNING To avoid injury or property damage, do not exceed maximum shelf and drawer capacity. Use care when moving bench on incline or rough surface. Bench may tip if weight is not evenly distributed front to back and side to side. Place more than half the total load weight on the bottom drawers when possible.

Locking and Unlocking the Bench

NOTE: The drawers must be fully closed before locking/unlocking the unit.

Insert the key. Turn it fully left to lock, or fully right to unlock. Always remove the key after locking and unlocking.

Using the Caster Brakes

To lock the swivel casters, step down on the levers marked ON. Be sure to lock all casters to prevent bench from rolling or swiveling. To unlock casters, push down on the levers marked OFF.

Mechanical diagram showing a wheel assembly with a lock and directional arrow (no text or symbols)

Moving the Bench on an Incline or Rough Surface

Take care that the bench does not tip or become unbalanced when moving it on an incline or rough surface. Do not exceed an incline of 10 degrees. Lock the bench and secure all items before moving.

Rolling the Bench

The bench is only intended for rolling short distances. Only roll the bench using the handle. Do not push or pull bench by the frame or product may tip. Do not modify the bench in any way. Drilling holes or modifying the bench will lower the load capacity, which can cause the bench to collapse, resulting in injury. Lock the bench and secure all items before rolling.

Lifting the Bench

The bench is not intended to be lifted. However, if you need to lift, empty the bench and then place straps or forks inside and next to casters. Do not lift loaded benches. Never lift by the side handle. Be sure all bystanders are moved away before lifting bench.

Mounting Chargers

The rolling cabinet comes equipped with four pre-installed charger mounting bosses, located below the power strip. The charger mounts are suitable for holding MILWAUKEE M18 ^™ & M12 ^™ Multi Voltage chargers as well as M18 ^™ chargers. To mount a charger, install a bolt (AA) into each boss, then slide the charger's key-hole slots over the bolts. Slide the charger toward the floor to lock it onto the bolts.

Removing the Drawers

1. Fully extend and empty the drawer.
2. Depending on the side, either lift or lower the release lever on both sides so the slides can ride over the stops. Pull out to remove.

Release Lever

Installing the Drawers

1. Pull the slides and slide carrier out until fully extended.
2. Hold the slide on the cabinet while aligning it with the slide on the drawer.
3. Slightly insert one side and repeat for the other side.
4. Slowly push the drawer until it is fully closed to engage the slide.
5. Open and close the drawer to verify proper operation.

MAINTENANCE

AWARNING To reduce the risk of injury, contact MILWAUKEE Corporate After Sales Service Technical Support for ALL repairs and replacement parts.

Maintaining the Bench

Keep your bench in good repair by adopting a regular maintenance program. Before use, examine the general condition of your bench. Check for loose screws, misalignment, binding of wheels, broken parts and any other condition that may affect its safe operation. Do not use a damaged bench.

Maintaining the Casters

Grease the casters annually using high quality bearing grease.

Grease Points

Maintaining the Drawers

1. Periodically clean the drawer with a mild detergent and water.
2. Remove grease and oil in drawer with a standard, nonflammable cleaning fluid.
3. The use of drawer liners is recommended to protect the finish inside the drawers and make the drawers easier to clean. Drawer liners can be cleaned with soap and water.
4. Lubricate the slides semi-annually with general purpose grease or equivalent.

Grease Points

Cleaning

This steel product has been coated with industrial powder coating for a durable finish. To help protect the powder coated finish, do not allow harsh chemicals (oil, grease or other chemical) to remain on the powder coating surface. Use a glass cleaner to clean and maintain all surfaces of powder coating.

Keep the bench handles and wheels clean, dry and free of oil or grease. Use only mild soap and a damp cloth to clean your bench since certain cleaning agents and solvents are harmful to plastics. Some of these include: gasoline, turpentine, lacquer thinner, chlorinated cleaning solvents, ammonia and household detergents containing ammonia. Never use flammable or combustible solvents around bench.

Service

For service and repair information, including the ordering of service parts, call our Corporate After Sales Service Technical Support line at 1-800-SAWDUST, or visit our website at www.milwaukeeetool.com.

ACCESSORIES

WARNING Modifying the bench to accept other accessories may be hazardous, resulting in injury or property damage. Use only specifically recommended accessories according to the manufacturer's instructions.

For a complete listing of accessories, go online to www.milwaukeeetool.com or contact a distributor.

Contact Corporate After Sales Service Technical Support with technical, service/repair, or warranty questions.

Email: [e-mail]

Become a Heavy Duty Club Member at www.milwaukeetool.com to receive important notifications regarding your tool purchases.

SERVICE - CANADA

Milwaukee Tool (Canada) Ltd

1.800.268.4015

Monday-Friday, 7:00 AM - 4:30 PM CST

or visit www.milwaukeetool.ca

LIMITED WARRANTY USA & CANADA

Every MILWAUKEE steel storage chest and cabinet are warranted to the original purchaser only to be free from defects in material and workmanship. Subject to certain exceptions, MILWAUKEE will repair or replace any part on a chest or cabinet which, after examination, is determined by MILWAUKEE to be defective in material or workmanship for a period of three (3) years after the date of purchase. Return of the chest or cabinet to the place of purchase is required. A copy of the proof of purchase should be included with the return product. This warranty does not apply to damage that MILWAUKEE determines to be from repairs made or attempted by anyone other than MILWAUKEE authorized personnel, misuse, alterations, abuse, normal wear and tear, lack of maintenance, or accidents.

Warranty Registration is not necessary to obtain the applicable warranty on a MILWAUKEE steel storage chest or cabinet. The manufacturing date of the product will be used to determine the warranty period if no proof of purchase is provided at the time warranty service is requested. If you feel your product has a warranty defect, or if you need information on a service/replacement part, please contact MILWAUKEE at 1.800. SAWDUST (1.800.729.3878) for instructions.

ACCEPTANCE OF THE EXCLUSIVE REPAIR AND REPLACEMENT REMEDIES DESCRIBED HEREIN IS A CONDITION OF THE CONTRACT FOR THE PURCHASE OF EVERY MILWAUKEE PRODUCT. IF YOU DO NOT AGREE TO THIS CONDITION, YOU SHOULD NOT PURCHASE THE PRODUCT. IN NO EVENT SHALL MILWAUKEE BE LIABLE FOR ANY INCIDENTAL, SPECIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, OR FOR ANY COSTS, ATTORNEY FEES, EXPENSES, LOSSES OR DELAYS ALLEGED TO BE AS A CONSEQUENCE OF ANY DAMAGE TO, FAILURE OF, OR DEFECT IN ANY PRODUCT INCLUDING, BUT NOT LIMITED TO, ANY CLAIMS FOR LOSS OF PROFITS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES, WRITTEN OR ORAL. TO THE EXTENT PERMITTED BY LAW, MILWAUKEE DISCLAIMS ANY IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE; TO THE EXTENT SUCH DISCLAIMER IS NOT PERMITTED BY LAW, SUCH IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THE APPLICABLE EXPRESS WARRANTY AS DESCRIBED ABOVE. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU, THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE. This warranty applies to product sold in the U.S.A. and Canada only. Please consult the 'Find a Service Center Search' in the Parts & Service section of MILWAUKEE's website www.milwaukeeetool.com or call 1.800.SAWDUST (1.800.729.3878) to locate your nearest MILWAUKEE factory Service Center location.

INSTRUCTIONS IMPORTANTES CONCERNANT LA SÉCURITÉ

Federal Communications Commission

Technical line drawing of a mechanical device with mounting brackets and internal components (no text or symbols)

Technical line drawing of a mechanical cart with two circular insets showing mounting brackets (no text or symbols)

Technical line drawing of a mechanical device with handle and control panel (no text or symbols)

Technical line drawing of a mechanical assembly with a perforated panel and support brackets (no text or symbols)

Mechanical diagram showing a wheel assembly with a lock and directional arrow (no text or symbols)

Milwaukee Tool (Canada) Ltd 1.800.268.4015

Monday-Friday, 7:00 AM - 4:30 PM CST

www.milwaukeetool.ca

GARANTIE LIMITÉE - AUX ÉTATS-UNIS ET AU CANADA

Cat. No....48-22-8561

Technical diagram of a multi-level rack or storage unit with numbered components for identification.

Technical line drawing of a mechanical device with internal components and mounting holes (no text or symbols)

Technical line drawing of a mechanical cart with two circular insets showing mounting details (no text or symbols)

Technical line drawing of a mechanical or electrical enclosure with handle, panel, and mounting bracket (no text or symbols)

Technical line drawing of a mechanical bench or rack assembly with no visible text or symbols

Mechanical diagram showing a wheel with a lock and directional arrow (no text or symbols)

Lunes a Viernes (9am a 6pm)