WM500 - Uncategorized BLACK & DECKER - Free user manual and instructions

USER MANUAL WM500 BLACK & DECKER

1. Do not load with more than 350 lbs.(160 kg) in Workmate mode and 125 lbs.(57 kg) in Hand Cart mode.2. Do not apply an unbalanced load which could cause the Workmate to tip over.3. Do not step on or stand on Workmate. Do not use the Workmate as a stepladderor standing platform. 4. Do not store Workmate outdoors or in a damp location.5. Avoid applying excessive force when clamping with the Swivel Grips.6. Be sure that the legs are fully opened and that the Transition Lever and Toe Plate Slider locks in position. Secure Hand Cart loads to steel frame members as necessary. 7. When using a power tool with the Workmate, follow the safety instructions in the tool’s instruction manual.8. Always wear safety glasses when operating power or hand tools.9. An even pressure of the Vise Jaws on the workpiece is essential. Tighten both Vise Hand Cranks uniformly.10. Cutting or drilling into work surface may result in striking metal jaw support below,damaging tool or work center.11. Caution required when using high temperature tools (heat guns, torch, solderiron, etc.). May damage work surface and reduce clamping capability. WARNING: This product contains chemicals, including lead, known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling. SAVE THESE INSTRUCTIONS FOR FUTURE USE. NOTE! The assembly of the Workmate should take approximately 1 hour.Before you proceed to assemble you will need the following tools. 1 - Hammer1 - Phillips Screwdriver

1 - Nut Driver (supplied –item O of Fig.1))

1 - Combination wrench (supplied) (not shown)

Fig. 1: Unpack Important: Check that you have received all the parts. Remove the contents of the carton. The following components are in the carton. (A) 1 - Frame assembly 1 - Parts bag containing: (B) 2 - Vice Screw Packing Pieces (G) 2 - M6 x 36.5mm bolts (installed to C) (H) 2 - M6 x 30mm bolts (C) 2 - Vise Brackets (I) 4 - M6 Locking Nuts

588974-02,01,WM500 9/24/04 11:19 AM Page 22 (D) 1 - Front Vise Jaw (J) 4 - M8 Bolts (E) 1 - Rear Vise Jaw (K) 4 - Swivel Grips (F) 2 - Wheels (L) 2 - Spring Pins (M) 2 - Vise Hand Cranks (N) 2 - Snap-in Knobs (O) 1 - Nut Driver (P) 2 - M8 Wheel Nuts (Q) 2 - Flat Washer (R) 2 - Vise Screw Protectors (not shown) 1 - Combination Wrench Assembly:

WARNING: Wear eye protection while assembling Workmate.

Fig. 2 & 3: Frame Assembly

1. Fig. 2: Pick up the Frame Assembly (A) as shown. Place foot on the lower portion of

the assembly and push the Transition Lever to the right to unlock the unit.

2. While holding the Transition Lever in the unlocked position, lift up on the upper cross

member until it is fully extended.

3. Rotate the upper cross member toward you and push back on the lower leg

4. Fig. 3: Continue to push down on the upper cross member until the unit locks in the

fully open position.

5. Note! Make sure that the locking pin, is engaged and locked into the opposite frame

hole – a click sound will be heard when locked in place. Fig. 3: Wheel Assembly

1. Using Wheels (F), M8 Wheel Nuts (P) and Flat Washers (Q), assemble to the axles as

Fig. 4: Assembly of the Vise Brackets

1. Assemble the left hand Vise Bracket (C) as shown (Each bracket is stamped either

2. Insert one M6 x 36.5mm Bolt (G) through the rear leg of Frame Assembly, then

through the rear of the Vise Bracket as shown. Using a Phillips screwdriver and a Combination Wrench, tighten the M6 Lock Nut (I) onto the bolt.

3. Assemble the front leg of the Frame Assembly to the front of the Vise Bracket (C) as

4. Insert one M6 x 30 mm Bolt (H) completely through the front leg assembly and then

through the hole in the side of the Vise Bracket as shown. Thread an M6 Lock Nut (I) onto the end of the bolt and tighten with a Combination Wrench and Phillips screw driver.

5. Repeat for the right side (RH) Vise Bracket.

Fig. 5: Assembling the Front and Rear Vise Jaws

1. Thread the M8 bolts (J) through the mounting holes located on the top side of the

2. While holding the Vise Screw and Pivot Nut up from the underside of the tilt bracket,

thread the M8 Bolt into the mounting hole in the pivot nut.

3. Tighten the M8 Bolts using the Nut Driver (O) (or Combination Wrench provided).

4. Align and install the locating boss on the underside of Rear Vise Jaw (E) with the

locating hole (larger of the two holes) on the Vise Bracket.

5. Insert the two remaining M8 Bolts (J) through the mounting holes located on the top

side of the Rear Vise Jaw and thread into the mounting holes of the Vise Brackets.

6. Tighten the M8 Bolts using the Nut Driver (O) (or Combination Wrench provided)

588974-02,01,WM500 9/24/04 11:19 AM Page 3Fig. 6, 7 & 8: Installing the Vise Hand Cranks and Snap-in Knobs

1. Fig. 6: Remove and discard the plastic Vise Screw Packing Pieces (B).

2. Align the hole in the Vise Hand Crank (M) with the hole in the Vise Screw (area you

removed the vise screw packing pieces from), push the Vise Hand Crank onto the end of the Vise Screw and realign the holes.

3. Using a hammer, drive the supplied Spring Pin (L) into the aligned holes.

4. Repeat this procedure for the installation of the other Vise Hand Crank.

5. Fig. 7: Complete the assembly by pushing the Snap-in Knobs (N) into the holes in

the Vise Hand Cranks.

6. Fig. 8: Tap the Vise Screw Protectors (R) into position as shown.

Fig. 9: Workmate Mode After assembly the unit is fully open in the Workmate mode. Operation: Fig. 9 & 10: Storage Mode

1. Fig. 9: To close the unit from the workmate mode, push and hold the Transition Lever

(shown in the inset) to the right to unlock the unit.

2. Pull up on the upper cross member as shown.

3. Fig. 10: Release the Transition Lever and check that the unit is locked in the storage

position as shown. Fig. 10 & 11: Hand Cart Mode

1. Fig. 10: With the unit in storage mode, use your foot to slide the Toe Plate Slider fully

to the right as shown in the inset.

2. Maintain Toe Plate Slider in this position while pushing forward and down on the Toe

Plate. This will release the locking mechanism and allow the Toe Plate to rotate forward.

3. Fig. 11: The Toe Plate will lock in place when in the working position.

4. To stow the Toe Plate feature, reverse the operation.

5. With your foot slide the Toe Plate Slider to the right.

6. Continue the pressure on the slider and press down on the back of the Toe Plate with

7. The Toe Plate should rotate up and back to the upright position.

8. When the Toe Plate can go no further, simply release the slider and the Toe Plate will

9. Check the Toe Plate is locked by tilting back and then forward on the top of the unit.

Fig. 12 & 9: To Convert Back Into Workmate Mode Note: Ensure Toe Plate is in the upright (storage) position.

1. Push the Transition Lever (shown in the inset of Fig. 9) to the right to unlock the unit.

2. Fig.12 : Push down on the upper cross member as shown.

3. Fig. 9: Continue to push down until the unit locks (pins lock into outside frame) in the

Workmate position. Features & Applications: Fig. 13: Swivel Grips The four supplied Swivel Grips (K) can be used in any of the holes in the Front and Rear Vise Jaws. The Swivel Grips are used to extend the size of your Workmate’s holding capacity.

588974-02,01,WM500 9/24/04 11:19 AM Page 44 See ‘Tools-Electric’ – Yellow Pages – for Service & Sales Black & Decker(U.S.) Inc., 701 E. Joppa Rd.Towson, MD 21286U.S.A. Service Information Black & Decker offers a full network of company-owned and Authorized Service locations throughout North America. All Black & Decker Service Centers are staffed with trained personnel to provide customers with efficient and reliable power tool service. Whether you need technical advice, repair, or genuine factory replacement parts, contact the Black & Decker service location nearest you. To find your local service location, refer to the yellow page directory under “Tools—Electric” or call: 1-800-54-HOW-TO. Full Two-Year Home Use Warranty Black & Decker (U.S.) Inc. warrants this product for two years against any defects in material or workmanship. The defective product will be replaced or repaired at no charge in either of two ways: The first, which will result in exchanges only, is to return the product to the retailer from whom it was purchased (provided that the store is a participating retailer). Returns should be made within the time period of the retailer’s policy for exchanges (usually 30 to 90 days after the sale). Proof of purchase may be required. Please check with the retailer for their specific return policy regarding returns that are beyond the time set for exchanges. The second option is to take or send the product (prepaid) to a Black & Decker owned or authorized Service Center for repair or replacement at our option. Proof of purchase may be required. Black & Decker owned and authorized service centers are listed under “Tools-Electric” in the yellow pages of the phone directory. This warranty does not apply to accessories. This warranty gives you specific legal rights and you may have other rights which vary from state to state. Should you have any questions, contact the manager of your nearest Black & Decker Service Center. This product is not intended for commercial use. 588974-02,01,WM500 9/24/04 11:19 AM Page 5CONSIGNES DE SÉCURITÉ IMPORTANTES