WS7200PRO - Uncategorized Toolson - Free user manual and instructions

USER MANUAL WS7200PRO Toolson

Firewood rocker circular saw Translation from the original instruction manual

• failure to observe the manual,

• repairs by third parties, not authorized specialists,

• tting and exchange of non-original exchange parts,

• falling out of the electrical installations because of inobservance of the electrical Rules and VDE-Reg- ulations 0100, DIN 57113 / VDE0113. We recommend that you: Read the entire operating instructions before assembling and implementing. This instruction manual should make it easier for you to get to know your machine and to use its range of applications as intended. The manual contains impor- tant information on how to work with the machine in a secure, correct and efcient way, and how you can avoid risks, save repair costs, reduce down time and increase the reliability and life span of the machine. Apart from the safety rules mentioned in these oper- ating instructions, you should implicitly pay attention to the valid regulations of your country for the use of the machine. Keep the manual, in a plastic cover protected against dirt and humidity, with the machine. They should be read and observed carefully by every member of staff before starting to work. Only people instructed on how to use the machine and informed about the possible risks, should be allowed to use it. The required minimum age is to be adhered to. Besides the safety instructions in this manual and the special regulations of your country the recognized technical rules for the operation of wood processing machines need to be observed. General instructions

• After unpacking please check all parts for possible damage during transport. In case of complaints the driver needs to be contacted as soon as possible.

• Complaints coming in later will not be recognized as such.

• Check if the consignment is complete.

• Familiarize yourself with the machine by means of the operating instructions before implementing it.

• In case of replacing worn or exchange parts, as for accessories, only use original Fuxtec parts. You can obtain exchange parts at the specialized dealer.

• Upon ordering, please specify our article nº´s as well as type and year of construction of the tool. Safety instructions m

• In these operation instructions we have indicated positions that concern your safety, with this mark: m Safety notes

• Take due note of all this information before and while working with the saw.

• Do not lose these safety regulations.

• When equipment is not being used it should be kept in a dry, closed place out of childrens reach.

• Keep mounted attachments sharp and clean to enable you to work well and safely.

• Warning! The use of other tools and accessories may put you at risk of injury.

• Give these safety regulations to all persons who work on the machine.

• Caution! Hands and ngers may be injured on the rotating saw blade.

• Warning: Always unplug the power plug or re- move the spark plug connector prior to starting any of the maintenance work described in this manual.

• Do not leave the saw in the rain and never use it in damp or wet conditions.

• Provide good lighting.

• Do not saw near ammable liquids or gases.

• Wear suitable work clothes! Loose garments or jewelry may become caught up in the rotating saw blade.

• Non-slip shoes are recommended when working outdoors.

• Wear a hair net if you have long hair.

• Avoid abnormal working postures.

• Operators must be at least 16 years of age.

• Keep children away from the machine when the motor is running.

• Keep your workplace clean of wood scrap and any unnecessary objects.

• An untidy work area invites accidents.

• Do not allow other persons, especially children, to touch the tool. Keep them out of your work area. www.scheppach.com / service@scheppach.com / +(49)-08223-4002-99 / +(49)-08223-4002-58 www.scheppach.com / service@scheppach.com / +(49)-08223-4002-99 / +(49)-08223-4002-58 13GB

• Persons working on the machine should not be distracted.

• Note the direction of rotation of the motor and saw blade. Use only blades whose permissible maximum speed is not lower than the maximum spindle speed of the circular saw and of the material to be cut.

• After you have switched off the motor, never slow down the saw blade by applying pressure to its side.

• Only t blades which are well sharpened and have no cracks or deformations.

• Only use saw blades that are recommended by the manufacturer, comply with EN 847-1.

• Faulty saw blades must be replaced immediate- ly.

• Never use saw blades which do not comply with the data specied in this manual.

• Never dismantle the machines safety devices or render them inoperative.

• If the table insert is worn, replace it.

• Always stand to the side of the saw blade when working with the saw.

• Never load the machine so much that it cuts out.

• Make sure that off-cuts do not catch on the saw blade crown. Risk of catapulting!

• Never remove loose splinters, chips or jammed pieces of wood when the saw blade is running.

• To rectify faults or remove jammed pieces of wood, always switch off the machine rst. Unplug the power plug or remove the spark plug connec- tor!

• If the sawing gap is worn, replace the table in- sert. Unplug the power plug or remove the spark plug connector!

• Carry out retooling work, adjustments, measure- ments and cleaning jobs only when the motor is switched off. Unplug the power plug or remove the spark plug connector!

• Before switching on, make sure that all keys and wrenches have been removed from the tool.

• Switch off the motor and unplug the power plug before you leave the workplace.

• Ret all guards and safety devices immediately after you have completed any repairs or mainte- nance work.

• Be sure to observe the safety information and operating and maintenance instructions issued by the manufacturer, as well as the dimensions listed in the Technical Data.

• It is imperative to observe the accident preven- tion regulations in force in your area as well as all other generally recognized rules of safety.

• Make sure you stand squarely and keep your balance at all times.

• Check the tool for damage.

• Each time before re-using the tool, carefully check that the guards or any slightly damaged parts are working as intended.

• Check that the moving parts are in good working order, that they do not jam, and that no parts are damaged. Make sure that all parts are tted correctly and that all other operating conditions are properly fullled.

• Unless otherwise stated in the operating instruc- tions, damaged safety devices and parts must be repaired or replaced by an authorized service center.

• Have damaged switches replaced by a customer service workshop.

• If necessary, wear suitable personal protection equipment. This could consist of: - Ear plugs to prevent the risk of damaging your hearing; - A breathing mask to avoid the risk of inhaling hazardous dust. - Always wear gloves when handling saw blades and rough materials. Whenever practicable, saw blades must be carried in a container.

• The operator must be informed about the condi- tions that inuence the generation of noise (for example saw blades designed to reduce noise emissions, caring for blades and the machine).

• Faults on the machine or its guards, safety devices and blade must be reported to the person in charge as soon as they are discovered.

• Use only the transport devices to move the ma- chine. Never use the guards for handling and mov- ing the machine.

• All operators must receive proper training in the use, adjustment and operation of the machine.

• Do not saw any materials that contain foreign bod- ies such as wires, cables or ties.

• Only use sharp saw blades. Use only as authorized The rewood circular saw is designed exclu- sively with the offered tool for the processing of wood. The machine corresponds to the valid EC guide- line.

• The log saw is constructed as 1-man-operating stand and is only to be used in outdoor locations.

• The log saw is a portable circular saw. It is only applicable to cross cut rewood with a feeding rocker according to the technical specications.

• The saw is constructed solely for cross cutting of rewood with max. 1 meter length.

• Regardless of the diameter of the wood only 1 work piece is to be put on the rocker.

• Observe all safety and hazard notes on the machine and ensure they are kept complete and in a legible condition.

• The machining range and surrounding areas of the machine must be clear of interfering foreign matter to prevent accidents occurring.

• Workpieces must be completely free of foreign objects, i.e. nails or screws. www.scheppach.com / service@scheppach.com / +(49)-08223-4002-99 / +(49)-08223-4002-58 14 GB

• The machine must only be used in technically per- fect condition in accordance with its designated use and the instructions set out in the operating manual, and only by safety-conscious persons who are fully aware of the risks involved in operating the machine. Any functional disorders, especially those affecting the safety of the machine, should therefore be rectied immediately.

• The manufacturer’s safety instructions, operating instructions and maintenance instructions as well as the dimensions given in the technical data must be observed.

• The applicable accident prevention regulations and other generally accepted safety regulations must be complied with.

• The Scheppach machine may only be used, main- tained, and operated by persons familiar with it and instructed in its operation and procedures. Arbi- trary alterations to the machine release the man- ufacturer from all responsibility for any resulting damages.

• The Scheppach machine may only be used with original accessories and original tools made by the manufacturer.

• Any other use exceeds authorization. The manufac- turer is not responsible for any damages resulting from unauthorized use; risk is the sole responsibil- ity of the operator.

• Use the required sawblade in accordance with the EN 847-1 norm depending on the type of cut and type of wood (solid wood, plywood or chipboard).

• Ensure adequate lighting.

• Make sure that the machine is secure on the ground when installing the machine.

• There should be no obstacles to the machine.

• The machine may only be operated outdoors with- out exhaust. Remaining hazards m The machine has been built using modern tech- nology in accordance with recognized safety rules. Some remaining hazards, however, may still exist.

• The rotating saw blade can cause injuries to ngers and hands if the work piece is incorrectly fed.

• Danger to health from wood dusts or wood chips.

• Always wear personal protective equipment such as eye protection and dust mask.

• Noise can be a health hazard. The permitted noise level is exceeded when working. Be sure to wear personal protective gear such as ear protection.

• Hazardous current, when using improper electrical connections.

• Even when all safety measures are taken, some remaining hazards which are not yet evident may still be present.

• Remaining hazards can be minimized by following the instructions in “Safety Precautions“, “Proper Use“ and in the entire operating manual.

• Defective saw blades can cause injuries. Regularly inspect the structural integrity of saw blades.

• The operating instructions supplied with the special accessories must be observed and carefully read when Scheppach special accessories are used. Attention: risk of accident! The wood must always be seated on both sides of the saw blade on the v-block of the rocker. (see arrows) Caution Danger of accidents! Wear safety shoes. Caution Danger of accidents! To wear ear protection. Wear safety glasses. Caution Danger of accidents! To wear ear protection. Wear safety glasses. Before any maintenance, cleaning or repair work, disconnect the unit from the power supply! www.scheppach.com / service@scheppach.com / +(49)-08223-4002-99 / +(49)-08223-4002-58 www.scheppach.com / service@scheppach.com / +(49)-08223-4002-99 / +(49)-08223-4002-58 15GB Training of the operator

• Forward the safety instructions to all people working on or with this machine.

• The minimum age for the operating person is 18 years. Trainees should be minimum 16 years of age, but are only allowed to work with the machine under supervision.

• People running the machine should not be distracted.

• Keep children away from the to the net connected machine.

• Do not wear tight clothing. Take off jewelry, rings and wristwatches.

• Observe all safety and hazard warnings on the machine and keep it in readable condition.

• Be careful at work: Danger of damaging nger(s) and hand(s) by the rotating cutting tool.

• Regular pauses must be observed during operation.

• Safety shoes and protective clothing must be worn during operation. Technical Data Construction measurements Total length mm 1270 Total width mm 730 Total height mm 1130 Rocker support mm 670 Saw blade ø mm 700 Idle speed motor 1/min 1400 Cutting speed saw blade m/sec 52 Weight kg 92 Power unit Motor V/Hz 380 - 420 / 50 Input power P1 kW 5,2 Output power P2 kW 3,58 Operating mode S6 / 40% Rated current A 10 Work information Cutting height Spar max. mm 240 min. mm 60 Turning cut max. mm 250 Piece of wood max. mm 380x240 Reserve technical changes! Specic noise values The according to the EN 23746 for the sound pres- sure level resp. EN 31202 (correction factor k3 after supplement A.2 from EN 31204 calculated) for the sound pressure level on the working site ascertained noise emission value amounts under the foundations of ISO 7904 supplement a performed working con- ditions to Sound pressure level in dB Idle LwA / Processing LwA 95 / 102 Sound pressure level on wor- king site in dB Idle LqAeq / Processing LqAeq 85 / 92 The specied values are emission values and there- fore should not at the same time be reliable working site values. Although there is a correlation between emission and immision levels, it cannot unfailingly be derived if extra precautions need to be taken or not. Factors, which inuence the actual availabe immusion value on working site, include the peculiarities of work- ing area, other sources of noise, e.g. the number of machines and other adjoining processes. The allowed working values could vary from country to country. However, the information should qualify the user, to be able to make an estimation of the dangers and risks. Scope of delivery

• Allen key or open-end wrench

• Operating instructions Assembly The machine is supplied completely assembled them, and is therefore ready to use. Setting-up and adjustment

• Please pay attention that your rocker circular saw is set up stable and on a leveled oor.

• The workplace must be well lit.

• There should be no obstacles to the machine. www.scheppach.com / service@scheppach.com / +(49)-08223-4002-99 / +(49)-08223-4002-58 16 GB Transport of the machine Rocker lock

• To transport the rocker circular saw lock in place the rocker lock in position (1) and pull on the handle (2).

m Electrical connection Check electrical connection cables regularly for damage. Ensure that the connecting cable is not at- tached to the mains when you are checking it. Electrical connecting cables must correspond to the relevant VDE and DIN regulations. Only use con- necting cables with the code H 07 RN. The type designation must be printed on the con- necting cable by regulation. Faulty electrical connecting cables Insulation damage often occurs at electrical connect- ing cables. Causes include:

• Pinch points when connecting cables are run through window or door gaps.

• Kinks resulting from incorrect attachment or laying of the connection cable.

• Cuts resulting from running over the connecting cable.

• Insulation damage resulting from forcefully pulling out of the wall socket.

• Cracks through aging of insulation. Such defective electrical connection cables must not be used as the insulation damage makes them ex- tremely hazardous. Three-phase motor 400 V/ 50 Hz Mains voltage 400 Volt / 50 Hz. Mains voltage and extension cables must be 5-lead (3P + N + SL (3/N/PE). Extension cables must have a minimum cross-sec- tion of 1.5 mm² (≤ 25m). Extension cables must have a minimum cross-sec- tion of 2.5 mm² (> 25m). Mains fuse protection is 16 A maximum When connecting to the mains or relocating the ma- chine, check the direction of rotation (swap polarity in the wall socket if necessary). Turn pole inverter in the machine socket. Motor-brake appliance The brake slowes down the motor of the saw shaft within 10 seconds. The electrical braking is interrupted after maximum 14 seconds. In case the braking takes more than 10 seconds the machine should not be used again, as the brake is defective. The machine implicitly needs to be discon- nected from the power supply. Only an electronic spe- cialist should be instructed to repair this malfunction. Operating mode / Switch-on duration The electrical motor is dimensioned for operating mode S6 - 40 %. S6 = pass operation with load exposure 40% = related to 10 min. 4min. load; 6min. pass oper- ation If the motor gets overcharged, it automatically switches off, as a winding thermal switch is built in the winding of the motor. After a cool-down period (time varies) the motor can be switched on again. Check electrical connection

• Switch on the machine with the power switch, the motor runs up.

• Check the direction of rotation!

• Three-phase AC motors must be checked for their direction of rotation in the event of a new connec- tion or change of location. If necessary, the direc- tion of rotation must be changed with the phase inverter (Fig. A)

• Upon switching off the saw shaft is slowed down within 10 seconds. 2 www.scheppach.com / service@scheppach.com / +(49)-08223-4002-99 / +(49)-08223-4002-58 www.scheppach.com / service@scheppach.com / +(49)-08223-4002-99 / +(49)-08223-4002-58 17GB Changing of rolling direction The installed electrical motor is connected ready to operate. The connection complies with the relevant VDE and DIN-regulations. The power supplied by the customer as well as the used extension cable should comply with these regulations resp. the local regulations. Fig. A Commissioning

• Before commissioning observe the safety notes.

• All safety and auxiliary installations must be tted.

• After the complete standstill of the saw, pull the mains plug or the ignition plug.

• The saw is constructed solely for the cross cutting of rewood with max. 1 meter length.

• Regardless of the wood diameter, put only one piece with min. Ø 60 mm on the rocker.

• Functional check before start of work.

• Use both hands to swing the rocker to the saw blade.

• Then place the rocker in the initial position.

• The wood to be sawn must not be xed by hand.

• Check the rocker, which must return to the initial position independently. Check the saw blade for perfect t and the correct direction of rotation.

• Only carry out conversion, adjustment, measure- ment and cleaning work with the engine switched off. Wait for the rotation of the rotating tool and pull the spark plug connector. Sawing 1 Wait until the saw blade has reached full speed. 2 Put the wood on the rocker. 3 Take hold of both handle bars of the rocker with both hands and lead it evenly to the saw blade; thus the saw blade is revealed. 4 Push the rocker evenly to ensure the engine speed does not drop. 5 Remove the wood from the rocker after it has returned to the initial position and the saw blade is covered. Then place the next workpiece. m Attention!

• Do not leave the machine unattended during op- eration.

• Turn off the machine when not working and pull the mains plug and spark plug. End of work

• Switch off engine at the main switch.

• Wait until the blade has completely stopped.

• Unplug the power cord or the spark plug connec- tor.

• Observe general maintenance instructions.

• Place the jack in the transport position and secure it with the locking lever. Maintenance m Perform maintenance, modication, adjust- ment and cleaning work only with the engine switched off and the mains plug or spark plug connector is unplugged. Keep the manual at the machine. Keep machine clean. Wear protective goggles when cleaning. Before undertaking any maintenance or checking work, the working area must be cleaned. Keep the necessary tools within the reach of your hand. The intervals mentioned herein are based on normal conditions of use. An excessive use of the machine shortens the intervals accordingly. Clean the panels, screens and control levers with a soft cloth. The cloth should be dry or slightly humid with a neutral cleaning agent. Do not use any sol- vents like alcohol or benzene as they could damage the surfaces. Store oil and grease outside the reach of unauthor- ized personnel. Strictly follow the instructions on the bins. Avoid direct contact with the skin. Rinse well after use. m Check all safety devices after maintenance and cleaning work. Maintenance Turn the engine off and let the engine cool down. Remove the spark plug from the spark plug. Check the general condition of the machine. Be care- ful with loose screws, misaligned or moving parts, breakage of parts, and any other condition that could interfere with safe operation. Remove any foreign objects and other materials that have accumulated on the saw blade and the unit. Clean the machine after each use. Then use a high-quality and thin uid machine oil to lubricate all moving parts. m Never use a “pressure washer” to clean your unit. Water can penetrate tight areas of the machine and its transmission case and cause damage to spindles, gears, bearings, or the engine. The use of pressure washers will result in shortened life and reduce serviceability. www.scheppach.com / service@scheppach.com / +(49)-08223-4002-99 / +(49)-08223-4002-58 18 GB Experienced craftsmen can perform minor repairs on the machine itself.

• Check the saw blade regularly. Use only well-sharpened, crack-free and not distorted saws. Use only tools that comply with the European standard EN 847-1.

• Exchange immediately rocker that run out.

• Check all safety installations after each mainte- nance and cleaning activities.

• Ensure that there are no tools or other materials on or in the machine before putting it into operation.

• Remove possible sawdust blockages at the dis- charge. Exchange of saw blade

1 Disconnect the unit from the power supply or dis- connect the ignition cable from the spark plug 2 Wait for a while and allow to cool. 3 The exchange of the saw blade can only be undertaken in rewood cut position. 4 Open side lid. 5 Put the locking pen (1) through the bottom saw blade protection to lock the saw blade. 6 Loosen the saw blade with the supplied open-end wrench female six fold wrench (2). 7 Carefully remove the saw blade. Wear safety gloves. (Caution: Danger of injury)! 8 Before using the new saw blade, clean the ange with a cloth or brush. 9 Replace the saw blade and the ange and tighten the ange nut again. 10 Now remove the locking pin so that the saw blade can turn freely again. 11 Close the side cover. 12 Carry out the functional test of the rocker and saw blade. m Attention! When installing the saw blade, pay attention to the correct direction of rotation! www.scheppach.com / service@scheppach.com / +(49)-08223-4002-99 / +(49)-08223-4002-58 www.scheppach.com / service@scheppach.com / +(49)-08223-4002-99 / +(49)-08223-4002-58 19GB Troubleshooting Fault Possible causes Remedy

loose after the engine is turned off.

• Mounting nut has not been suf- ciently tightened.

• Tighten the mounting nut; right-hand thread.

• Extension cable defective

• Connections to motor or switch not working

• Motor or switch defective

• Have it checked by qualied electricians

• Have it checked by qualied electricians

• Have it checked by qualied electricians

• Change the polarity of the wall socket

provide power, the fuse is activated

• Cross-section of the extension line is not sufcient

• Overload by blunt saw blade

on the cutting surface

• Sharpen the saw blade, replace

slow down after switching off

• Extension cable defective

8. Engine overheats • Airow to the engine restricted. • Do not cover the engine with elements.

m Electrotechnical maintenance works should only be carried out by an electronics technician! On removal of the machine the local legal regulations have to be abided by. Please contact the manufacturer in case of disposal. The follolwing details are required to allow correct and fast processing of a spare parts order:

3. Description, order number for spare part.

4. When ordering spare parts for electric equipment, the date shown on the nameplate of motor and switch must be

5. The color (RAL number) of the desired spare part.

6. Quantity of the required spare part.

hereby declares the following conformity under the EU Directive and standards for the following article

Only for EU countries. Do not dispose of electric tools together with household waste material! In observance of European directive 2012/19/EU on wasted electrical and electronic equipment and its implementation in accordance with national law, electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.