KINAX HW730ModbusTCP - Measuring equipment Camille Bauer - Free user manual and instructions

Title	Description
Equipment type	Measuring equipment
Communication protocol	Modbus TCP
Measurement range	To be defined according to the specific model
Power supply	To be defined according to the specific model
Usage	Measurement and monitoring of electrical parameters
Maintenance	Regular checking of connections and configuration settings
Safety	Comply with electrical safety standards during installation and use
General information	Compatible with various management and control systems

Frequently Asked Questions - KINAX HW730ModbusTCP Camille Bauer

How to connect to the Camille Bauer KINAX HW730 via Modbus TCP?

To connect to the Camille Bauer KINAX HW730 via Modbus TCP, ensure the device is properly powered and connected to your network. Use Modbus management software to enter the device\'s IP address and port 502. Also verify that the communication settings are correctly configured.

What types of measurements can the Camille Bauer KINAX HW730 perform?

The Camille Bauer KINAX HW730 can measure several electrical parameters such as voltage, current, active power, reactive power, and energy consumed.

What to do if I cannot retrieve data from the KINAX HW730?

First check the network connection and ensure the device is powered on. Then confirm that the Modbus parameters (IP address, port, etc.) are correct and that there is no address conflict with other devices on the network.

How to reset the measured values on the KINAX HW730?

To reset the measured values, access the device settings via the Modbus software and look for the reset option. Follow the on-screen instructions to reset the desired values.

The KINAX HW730 does not turn on, what to do?

If the KINAX HW730 does not turn on, first check the power supply. Make sure the power cable is properly connected and the power supply is functional. If the problem persists, check the internal fuses or contact technical support.

How to update the firmware of the Camille Bauer KINAX HW730?

To update the firmware, download the latest version from the official Camille Bauer website. Then connect to the device via Modbus and use the provided update tool to transfer the new firmware.

What configuration settings are recommended for optimal use?

Recommended configuration settings include sampling frequency, alarm thresholds, and communication intervals. Consult the user manual for specific recommendations according to the desired applications.

How to interpret errors reported by the KINAX HW730?

Errors reported by the KINAX HW730 are usually coded. Refer to the user manual to decode the error codes and follow the instructions to resolve each issue.

USER MANUAL KINAX HW730ModbusTCP Camille Bauer

Operating Instructions

Programmable hollow-shaft transmitter for angular position KINAX HW730-Modbus/TCP with PoE

CH-5610 Wohlen/Switzerland

Phone [phone]

Fax [phone]

[e-mail]

www.camillebauer.com

Informations concerning la manipulation.

1. Safety instructions

1.1 Symbols

The symbols in these instructions point out risks and have the following meaning:

Warning in case of risks.

Non-observance can result in malfunctioning.

Non-observance can result in malfunctioning and personal injury.

Information on proper product handling.

1.2 Intended use

• The angular position transmitter KINAX HW730-Modbus/ TCP with PoE is a precision instrument and serves the acquisition and provision of digital measured values. Use the transmitter for this purpose only.
• The angular position transmitter is not intended to measure rotation speed.
• The device is intended for installation in industrial plants and meets the requirements of EN 61010-1.
• Maritime device versions are only provided for approved environmental categories.
• Manufacturer is not liable for any damage caused by inappropriate handling, modification or any application not according to the intended purpose.

1.3 Commissioning

• Installation, assembly, setup and commissioning of the device has to be carried out exclusively by skilled workers.
• Observe manufacturer's operating instructions.
• Check all electric connections prior to commissioning the plant.
• If assembly, electric connection or other work on the device and the plant are not carried out properly, this may result in malfunctioning or breakdown of the device.
• Safety measures should be taken to avoid any danger to persons, any damage of the plant and any damage of the equipment due to breakdown or malfunctioning of the device.
• Do not operate the device outside of the limit values stated in the operating instructions.

1.4 Repair work and modifications

The disposal of devices and components may only be realised in accordance with good professional practice observing the country-specific regulations.

1.6 Transport and storage

Transport and store the devices exclusively in their original packaging. Do not drop devices or expose them to substantial shocks.

2. Scope of delivery

1 KINAX HW730-Modbus/TCP with PoE programmable hollow-shaft transmitter for angular position

1 HW730 torque support set 169 749
1 Safety instructions 172 734 (german, english, french)
1 Software and documentation CD 156 027

3. Application

KINAX HW730-Modbus/TCP with PoE is a robust absolute hollow shaft angular position transmitter which, due to its high mechanical load capacity, is particularly suited to applications in rough environments. It acquires the angular position of a shaft in a non-contact manner and makes it available via Modbus/TCP.

4. Main features

• Robust hollow-shaft transmitter for angular position
• Interface Modbus / TCP with Power over Ethernet (PoE)
  Continuous hollow shaft up to 30mm
• Highest degree of mechanical and electrical safety
• Waterproof and dustproof IP67/IP69K
• maintenance and wear-free
• Easy installation and fast commissioning
• Measuring range (zero point) and direction of rotation can be parameterised via Modbus/TCP
• Free on-site parameterising via Software CB Manager
• With maritime execution (formerly GL, Germanischer Lloyd) available

5. Technical data

5.1 General

Measured quantity: Angle of rotation

Measuring principle: Capacitive method

5.2 Measuring input

Angle measuring range: 0 ... 360^

Hollow-shaft diameter: max. 030mm [1.181], reducing the diameter of the hollow shaft by casing adapter

Starting torque: max. 0.5 Nm [70.806 oz-in]

Sense of rotation: Adjustable

5.3 Measuring output

Power supply: Power over Ethernet (PoE), Class 0

Interface: Modbus TCP/IP (IEC 61158) 100BASE-TXI

Transmission rate: 10 / 100 MBit

5.4 Accuracy data

Absolute precision: < ± 0.15^ (0.04% by 360^ )

Resolution: 14 bit

Reproducibility: < 0.1^

Influence of temperature

output current

Mounting position: Any

Connections: 8-pole spring-type terminal block via cable gland or sensor plug metal (M12 x 1 / 4-pole d-coded)

Weight: Approx. 820 g [28.925 oz]

5.6 Regulations

Spurious radiation: EN 61000-6-3

Immunity: EN 61 000-6-2

Test voltage: 750 V CC, 1 min. All connections against housing

Zulässige

5.7 Environmental conditions

Climatic rating: Temperature - 40 to +85 °C [-40... +185°F] Rel. humidity ≤ 95% non-condensing

Vibration resistance: ≤ 100m / s^2 / 10 500Hz acc. EN 60068-2-6

The network installation of the devices is done by means of the CB-Manager software. As soon as all devices have a unique network address they may be accessed by means of a suitable Modbus master or client.

The basics of Modbus TCP are contained in the document W2417e Modbus Basics.

6.1 Mapping

Address space

Space	r/w	Address area	Function code
Coil	Iisible inscriptible	00001 - 09999	0x010x050x0F	Read Coil Status1)Force Single Coil1)Force Multiple Coils1)
Holding register	Iisible inscriptible	40001 - 49999	0x030x060x10	Read Holding RegistersForce Single Register1)Preset Multiple Registers

not implemented

To reduce the commands, the device image was represented as far as possible in "holding registers".

Segments

Adress	Description	Permitted function codes
40001 - 40003	Actions	0x03	Read Holding Registers
40101 - 40105	General information	0x10	Preset Multiple Registers
40201 - 40205	Configuration	0x06	Force Single Registers
40301 - 40315	TCP/IP - Configuration
40401 - 40416	Name of device

Syntax

Adress	Start address of the described data block (register, coil or input status)
Description	Unique variable or structure description
Data type	Data type of variable (U: unsigned, INT: integer, 8/16/32 bit, REAL or CHAR[..])
Default Value upon derivery or after a hardware reset
Description	Exact details concerning the variable described
Length	Number of registers

6.2 Device identification

The device is identified by "Read Slave ID".

Function 11h: Report Slave ID

Master telegram:

Device address	Function
ADDR	0x11

Slave telegram:

Device Address	Function	Number data bytes	Slave ID	Sub ID	Data 2
ADDR	0x11	0x03	0x0A	0xFF	0x00

Device ID	Sub-ID	Device Description
0x01 0x00	VR660	Temperature controller
0x02 0x00	A200R	Display
0x03 0x01	CAM		Universal measuring unit for heavy current variables
0x04 0x00	APPLUS	Multifunctional	display
0x05 0x00	V604s	Universal transmitter	universal transmitter multi in/out
0x05 0x01	VB604s	Universal transmitter second Relay	Universal transmitter fast setting time
0x05 0x03	VQ604s	Universal transmitter	universal transmitter fast setting time
0x07 0x00	VS30	Temperature transmitter	transmitter
0x08 0x00	DM5S	Multi transmitter	standard
0x08 0x01	DM5F	Multi transmitter	fast
0x08 0x02	DM5E	Multi transmitter	energy
0x08 0x03	DM5SC	Multi transmitter monitoring	monitoring
0x09 0x00	CAM Quality System		analysis ____________
0xA0 A0FF	HW730 Transmitters		for angular position
0xB0 0xFF	CAM Profinet CAM Ethernet Buscard with Profinet

6.3 Process image

Definition of all volatile and non-volatile parameters and variables.

6.4 Measured values

The measured angle is available in two different formats.

Adress	Length	Designation	Typ	Description
40001	2	PHI_FLOAT	FLOAT	Measured value in degrees (0.0° ≤ PHI_FLOAT < 360.0°)
40003 1	PHI_INT UINT	NT16 The value for the 360° angle can be configured via NO_STEPS. (0 ≤ PHI_INT < NO_STEPS)

6.5 General information

Adresse	Length	Designation	Typ	Description
40101	1	FW_REVISION	UINT16	Revisions number
40102	1	FW_VERSION	UINT16	Firmware version Byte 1 Byte 0 v 1.00 1.00: Version number Hexadecimal representation of the version number
40103	1	MB_VERSION	UINT16	Version of the Modbus image.
40104 1	RESERVE	UINT16	Reserved
40105	2	SERIAL	UINT32	Serial number of the device

6.6 Configuration

Adresse	Length	Designation	Typ	Description
40201	1	CONFIG	UINT16	Bit 0: Sense of rotation
				0 clockwise
				1 counterclockwise
				Bit 2 ... 15: Reserved
				Bit 8 ... 15: Reserved

40202 1	NO_STEPS	UINT16	Number of steps per 360° Default: 4096
40203 2	ZERO	FLOAT	Zero point Default: 0.0

NO_STEPS refers to the subdivision of the entire measuring range of 0...360 into number of steps.

(E.g. NO_STEPS 100 means to divide 0...360 into 100 parts of 3.6^ )

Adress	Length	Designation	Typ	Description
10001	1 SET	ZERO COIL		Determine current angle to be the zero point

6.7 Network configuration IPv4

Adress	Length	Designation	Typ	Description
40301	2	IPv4	UINT32	IP-Adress
40303	2	SUBNETv4	UINT32	Subnetmaske
40305	2	GATEWAYv4	UINT32	Standard-Gateway

Port 502 is always used for Modbus/TCP as a standard. HW730-ETH is always accessible via this port. Further connections can be alternatively realised via the following configured port.

Adresse	Length	Designation	Typ	Description
40315	1	TCP_PORT	UINT16	Alternative Modbus/TCP port

6.12 Name of device

A name may be allocated to each device. This simplifies the identification of the device via the search service.

Adresse	Length	Designation	Typ	Description
40401	16	NAME	CHAR[32]	Identification of the device in text form Allowed characters: ‘A’...‘Z’, ‘a’...‘z’, ‘_’, 0-terminated

7. Mounting

See page 23.

8. Electrical connections

For connecting the external wires, the transmitter has a plug connector M12x1 / 4 poles d-coded or a cable glands M16x1.5. During the version with a cable glands the connection via a spring-type terminal block made in accordance with diagram of connections.

Permissible cable: Ethernet CAT5

Cable length: 100m

Connection allocation plug M12/4-pole d-coded

Pin	Signal
1	Rx+
2	Tx+
3	Rx-
4	Tx-

Pin assignment spring-type terminal block

1 2 3 4	Pin Signal EIA-5B-A EIA-568-B
	1 Rx - green/white orange/white
	2 Rx + green orange
	3 Tx - orange/white green/white
	4 Tx + orange green
A A B B	A blue/white blue/white
	A blue blue
	B
	B

Assembly instruction cable gland easyCONNECT EMC

Push contact spring with sealing set into the lower part and tighten nut using a tool. Please make sure that the contact spring contacts the screen.

• Do not electricly modify the device nor carry out any wiring work when energised.
• For work on the electric connection, the cable has to be separated from the Ethernet switch.
• The M16x1.5 cable gland is fixed to the housing. It may only be used if it is undamaged and clean.
• The cable gland must not be modified in any way which is not expressly mentioned in these operation instructions. In particular, replacement of the standard sealing insert by different size is not permissible.
• It must be only used with fixed installed cables and they must be protected against shock.

9. Commissioning

Prior to commissioning, check whether the connection data of the angular position transmitter agrees with the parameters of the plant.

The entire plant must be designed EMC-conform.

9.1 Software installation CB-Manager

A complete parametrization of the device is possible via configuration interface only, using the supplied PC software CB-Manager. The software may also be downloaded free of charge from our Website www.camillebauer.com.

The file "Read-me-first" on the Doku-CD provides all necessary information for the installation of the CB-Manager software and assistance for possible problems.

Functionality of the CB-Manager software

The software is primary a tool for the configuration of different devices (HW730, APLUS, CAM, VR660, A200R, Vx604s) and supports the user during commissioning and service. It allows as well the reading and visualization of measured data.

The CB-Manager software provides a comprehensive help facility, which describes in detail the operation of the software as well as all possible parameter settings.

ONLINE-/ OFFLINE-parametrization

The parametrization may be performed ONLINE (with existing connection to the device) or OFFLINE (without connection to the device). To perform an ONLINE configuration first the configuration of the connected device, and therewith its hardware version, is read. A modified configuration can then be downloaded to the device and stored on the hard disk of the computer for archiving.

An OFFLINE parametrization can be used to prepare device configurations, to store them on disk and to download it to the devices, once you are in the field where the devices are installed. To make this work, the device versions selected during parametrization must agree with the versions on site.

9.2 Installation of Ethernet devices

Connection

Before devices can be connected to an existing Ethernet network, you have to ensure that they will not disturb the normal network service.

None of the devices to connect is allowed to have the same IP address than another device already installed

The factory setting of the IP address of the HW730 is: 192.168.1.101

The network configuration of the devices is done by means of the CB-Manager software. As soon as all devices have a unique network address they may be accessed by means of a suitable Modbus master client.

Function of the LED's

LED 1 (green)	ON as soon as a network connection exists Flashing when data is transmitted via Ethernet connection
LED 2 (red)	Flashes when Modbus/TCP packages are transferred

Device identification

To have a unique identification of Ethernet devices in a network, to each connection a unique MAC address is assigned. This address is given on the nameplate, in the example 00:12:34:D0:00:01.Compared to the IP address, which may be modified by the user any time, the MAC address is statically.

Network installation using the CB-Manager software

For the subsequent Modbus/TCP communication a unique network address must be assigned to each of the devices. This can be done very easily, using the CB-Manager software to search for devices.

As soon as to all the devices network settings with unique IP address have been assigned, they may be accessed and read using the Modbus/TCP protocol.

Select "settings" under options | interface. The interface type has to be set to "TCP-IP".

Devices in the local network

Set settings to "HW730". The devices may be identified via their MAC address which is stated on the name plate of the device.

To assign a unique network address to a device, select it in the list and the click on "change".

The following settings have to be arranged with the network administrator:

• IP address: This one must be unique, i.e. may be assigned in the network only once.
• Subnet mask: Defines how many devices are directly addressable in the network. This setting is equal for all the devices.
• Default gateway: Is used to resolve addresses during communication between different networks. Should contain a valid address within the own network.
• Hostname: Individual designation for each device. Helps to identify the device in the device list.

Example: Initial position (all IPs are the same)

Example: Installed system (every device address unambiguously)

Devices outside the local network

Devices which are not in the same network as the PC (e.g. in the Internet) can not be found and have to be added manually to the device list by means of + . The type of the device must be selected previously. To each entry you have to assign a unique IP and MAC address, which are different from the initial value. Otherwise it's not possible to add further entries.

TCP ports for data transmission

As a standard Modbus/TCP communication is performed via TCP port 502. However, the port for the Modbus/TCP telegrams may be modified. You may provide a unique port to each of the devices, e.g. 2002, 2003, 2004 etc.. The setting of the Modbus TCP port is done as shown above. Independent of these setting a communication via port 502 is always supported. The device allows at least 5 connections to different clients at the same time.

10. Maintenance

The device is free of maintenance. Repairs may only be carried out by authorized authorities.

11. Terms of warranty

Camille Bauer Metrawatt AG warrants the flawless condition of the product with respect to material, manufacturing and function and offers a standard warranty of 36 months. Such warranty becomes effective upon delivery of the product to the customer. Camille Bauer Metrawatt AG reserves the right to amend the terms of warranty any time with future effect.

Any defects shall be communicated by the buyer immediately after discovery. The rejected products shall be sent in proper packaging and with sufficient transport protection to one of our authorised service centres. The sender shall bear the shipping risk.

Any defects arising due to improper treatment, faulty installation, mechanical damage, failure to perform maintenance work, inappropriate use and connection to improper power supply shall be excluded from any kind of warranty.

In case of repair work, alterations or tampering on the part of the buyer or any unauthorised third parties, any warranty claim shall lapse.

12. Disclaimer of liability

The content of this document has been reviewed to ensure correctness. Nevertheless it may contain errors or inconsistencies and we cannot guarantee completeness and correctness. This is especially true for different language versions of this document. This document is regularly reviewed and updated. Necessary corrections will be included in subsequent version and are available via our webpage http://www.camillebauer.com.

13. Specification and ordering information

Description					Locking code	Impossible with locking code	Article No / Feature
KINAX HW730 Order code 730 - xxxxxx xx 730 -
1. VersionStandard 1
ATEX EX II 2G Ex ia IIC T4 GbII 2D Ex ia IIC T80°C Db					A		2
ATEX EX II 2D Ex tb IIC T80°C Db A 3
IECEEx Ex ia IIC T4 GbEx ia IIC T80°C Db					A		4
IECEx Ex tb IIC T80°C Db A 5
2. Angle area mechanicallySingle-Turn (360°)							1
3. Hollow-shaft diameterHollow-shaft 10 mm [0.393", electrically insulating							1
Hollow-shaft 12 mm [0.472", electrically insulating							2
Hollow-shaft 16 mm [0.629", electrically insulating							3
Hollow-shaft 20 mm [0.787", electrically insulating							4
Hollow-shaft 30 mm [1.181", non-insulating, standard							5
Hollow-shaft 18 mm, electrically insulatinge							6
Hollow-shaft 1/2" (12.7mm), electrically insulating							A
Hollow-shaft 5/8" (15.875mm), electrically insulating							B
Hollow-shaft 3/4"(19.05mm), electrically insulating							C
Hollow-shaft 7/8" (22.225mm), electrically insulating							D
Hollow-shaft 1" (25.4mm), electrically insulating							E
4. Torque supportStandard 1
5. Output variableCurrent, 4...20 mA, two-wire					B 1
Modbus TCP/IP with PoE					C	A	2
6. Electrical connectionsGland standard							1
Gland with increased strain relief						A	2
Sensor plug M12x1						A, C	3
Sensor plug M12x1 d-coded						A, B	4
Description					Locking code	Impossible with locking code	Article No / Feature
KINAX HW730 Order code 730 - xxxx xxxx xx 730 -
7. Test protocoleWithout protocole 0
Protocole German D
Protocole English E
8. Direction of rotationDirection of rotation clockwise J 0
Direction of rotation counter-clockwise J, G C 1
V-characteristic K, G C 2
9. Measuring rangeBasic configuration (linear, 0 ... 360°)						K, G 0
[°angle], 0...end value:			Switching point:			C, K 9
V-characteristic[±° angle]	vmax1:		vmin1:			C, J	Z
	vmax2:		vmin2:
lout[mA]20.543.8angle of rotation [°]
43.8angle of rotation [°]
10. Climatic rating / Marine versionStandard (rel. humidity annual average ≤95%)							0
Maritime execution (formerly Germ. Lloyd)							G

Mounting

Installation example

max. tightening torque 3.4 Nm [481.48 in-oz]
* With spacers, this measure will be increased.

Dimensional drawing