KB5004 - Camera IFM - Free user manual and instructions

Product Type	Capacitive sensor
Brand	IFM
Model	KB5004
Main function	Non-contact detection of metals, plastics, glass, ceramic, wood, paper, oils, greases, water and aqueous fluids
Power supply	Stabilized DC voltage, typical range 10-30 V DC
Connection technology	2-wire or 3-wire, depending on variant (KDE, KGE, KI, etc.)
Programming	By shunt or by wiring; choice between normally open (NO) or normally closed (NC)
Switching indication	Yellow LED: on = output conducting, off = output blocked
Range adjustment	By potentiometer (screwdriver included)
Mounting type	Flush or non-flush, observe clearance zone around the active face
Protection	Pulsed protection against short circuits and overloads
Maintenance	No maintenance required; keep active face free from deposits
Repairability	Not repairable; ecological disposal according to national regulations
Operating temperature	Not specified; typical estimate -25 °C to +70 °C
Housing material	Not specified; generally stainless steel or chromed brass
Weight	Not specified; estimate approx. 50 g

Frequently Asked Questions - KB5004 IFM

How to adjust the range of the KB5004 capacitive sensor?

Use the included screwdriver to turn the potentiometer on the sensor. Turn clockwise to increase range, counterclockwise to reduce. The nominal range is indicated on the datasheet.

What does the yellow LED on the sensor mean?

The yellow LED indicates the status of the switching output: on = output conducting (object detected), off = output blocked (no object).

How to program the sensor as normally open (NO) or normally closed (NC)?

Programming depends on the sensor type. For connector models (type KI), use a shunt in the connector: shunt closed = NO, shunt open = NC. For KDE/KGE models, programming is done via electrical wiring according to the diagram in the manual.

What materials can the KB5004 capacitive sensor detect?

It detects without contact metals, most plastics, glass, ceramic, wood, paper, oils, greases, water and all aqueous fluids.

Can the sensor be mounted flush?

Yes, but if the model is not designed for flush mounting, the range decreases and may stop functioning. See the manual for minimum distances around the active face.

What is the recommended supply voltage?

The sensor operates on a stabilized DC voltage. The typical range is 10 to 30 V DC. Residual ripple must be considered. Use a well-filtered power supply.

Is the sensor protected against short circuits?

Yes, IFM sensors in this range have internal pulsed protection against short circuits and overloads, ensuring no destruction in case of fault.

How to check the proper operation of the sensor?

Power up the installation and bring an appropriate object (e.g., metal) near the active face. The yellow LED should light up. If it does not, check wiring and programming.

What is the electrical connection procedure?

The device must be installed by a qualified electrician. De-energize the installation, then connect wires according to the colors on the label (e.g., BN = brown, BU = blue, BK = black). Install a miniature fuse according to the datasheet.

What to do if the sensor does not work after a short circuit?

After a short circuit, check the sensor's operation. If the protection activated, the sensor should be intact. If the problem persists, replace the device as it is not repairable.

USER MANUAL KB5004 IFM

Operating instructions

Capacitive sensors

1 Safety instructions 3
2 Functions and features 4
3 Installation 4

3.1 Notes on flush and non-flush installation 4

4 Electrical connection 5

4.1 Wiring 5
4.2 Programming 6
4.3 Type KI (with connector) 6

4.3.1 Programming via the link in the connector 6
4.3.2 Programming via wiring (KGE - DC PNP/NPN) 6

4.4 Type KDE - two-wire technology 6
4.4.1 Programming via wiring (KDE - AC/DC PNP/NPN) 6

4.5 Type KDE - three-wire technology 7
4.5.1 Programming via wiring (KDE - DC PNP/NPN) 7
4.6 Type KIE/KGE 8
4.6.1 Programming via the wire link 8

5 Operating and display elements 8

5.1 Example type KB 8

6 Settings 9
6.1 Sensing range 9

7 Operation 9
8 Maintenance, repair, disposal 9
9 Definitions 9

Preliminary note

An instruction is indicated by "▶":

Example: Check whether the unit operates correctly.

A reaction to the action is indicated by ">":

Example: > Yellow LED lights.

Important note

Non-compliance can result in malfunctions or interference.

Information

Supplementary note.

UK

Safety instructions1

Please read the product description prior to set-up of the unit. Ensure that the product is suitable for your application without any restrictions.

The unit conforms to the relevant regulations and EC directives.

Improper or non-intended use may lead to malfunctions of the unit or to unwanted effects in your application.

That is why installation, electrical connection, set-up, operation and maintenance of the unit must only be carried out by qualified personnel authorised by the machine operator.

Functions and features2

The capacitive sensor detects without contact metals, almost all plastics, glass, ceramics, wood, paper, oils, greases, water and all hydrous materials and indicates their presence by providing a switched signal.

Installation3

Notes on flush and non-flush installation3.1

In case of flush installation of non-flush units the sensor properties change and the sensor can remain permanently switched (loss of function).

Observe the free space around the sensing face.

flush1:

non-fl ush2:

S_n : nominal sensing range (see data sheet)

d: unit diameter

Observe the minimum distances when installing several sensors of the same type.

3 × S_n

S_n : nominal sensing range (see data sheet)

d: unit diameter

Observe the minimum distance when installing the type KD

1: sensor type KD (only non-flush installation)

The distances need to be determined by the user in his application.

Electrical connection4

The unit must be connected by a qualified electrician. The national and international regulations for the installation of electrical equipment must be adhered to.

Disconnect power.

Connect the sensor according to the indications on the type label.

Note: use a miniature fuse according to the technical data sheet, if specified.

Recommendation: check the safe functioning of the unit after a short circuit.

Wiring 4.1

2-wire
technology
3-wire

miniature fuse (for AC units)1:

negative switching2:

positive switching3:

Programming4.2

Type KI (with connector)4.3

Programming via the link in the connector4.3.1

programmed as normally open (factory setting)1:

programmed as normally closed2:

Programming via wiring (KGE - DC PNP/NPN)4.3.2

Type KDE - two-wire technology4.4

Programming via wiring (KDE - AC/DC PNP/NPN)4.4.1

Type KDE - three-wire technology4.5

Programming via wiring (KDE - DC PNP/NPN)4.5.1

Core colours of ifm sockets:

BN (brown), BU (blue), BK (black).

Type KIE / KGE4.6

Programming via the wire link4.6.1

programmed as normally open (wire link closed, factory setting)1:

programmed as normally closed (wire link open)2:

Use an appropriate tool to disconnect the wire link.

Operating and display elements5

Example type KB5.1

LED1:

potentiometer2:

Settings6

Sensing range6.1

Set the sensing range via the potentiometer using the enclosed screwdriver.

increase the sensing range1:

reduce the sensing range2:

Operation7

Check whether the unit operates correctly. Bring about a sensor response by taking suitable measures.

Display by LEDs:

LED yellow out: switching output disabled

LED yellow on switching output enabled

Maintenance, repair, disposal8

The operation of the unit is maintenance-free. To ensure a correct function:

keep the sensing face and a clear space, if any, free from deposits and foreign bodies.

It is not possible to repair the unit.

After use dispose of the unit in an environmentally friendly way in accordance with the applicable national regulations.

Definitions9

Active zone

Area above the sensing face in which the sensor reacts to the approach of the target.

Output function

Normally open: object within the active zone - output switched.

Normally closed: object within the active zone - output blocked.

Programmable: choice between normally closed or normally open.

Positive switching: positive output signal (to L-).

Negative switching: negative output signal (to L + ).

Power-on delay time

The time the sensor needs to be ready for operation after application of the operating voltage (in the millisecond range).

Hysteresis

Difference between the switch-on and the switch-off point.

Leakage current

Current for the internal supply of 2-wire units, also flows through the load when the output is blocked.

Current consumption

Current for the internal supply of 3-wire DC units.

Switch point drift

Shifting of the switch point owing to changes of the operating conditions (e.g. temperature, pressure, air humidity).

Short-circuit protection

ifm sensors which are protected against excessive current by means of a pulsed short-circuit protection. The inrush current of incandescent lamps, electronic relays and low resistance loads may cause this protection to cut in and turn the sensor off!

Operating voltage

The voltage range in which the sensor functions safely. A stabilised and smoothed direct voltage should be used! Take into account residual ripple!

Technical data and further information at www.ifm.com Select your country Data sheet direct:

Contenu

Zone active / face active