TCS Duotec 2500 - Mechanical chipper SOLO - Free user manual and instructions

USER MANUAL TCS Duotec 2500 SOLO

= 113dB(A) K = 2dB(A)

= 113dB(A) K = 2dB(A)

= 88dB(A) K = 3dB(A)

= 88dB(A) K = 3dB(A)

3.4 Safety and protective devices ............ 16

5.3 Installing the axle and wheels (05 –

08) ...................................................... 19

5.4 Mounting the feed chute (09) ............. 20

5.5 Mounting the feed tube (09) ............... 20

6.3 Feeding in material to be shredded.... 20

6.4 Switching off the motor....................... 20

6.5 Releasing a cutting disk blockage...... 20

7.3 Exchanging/turning the shredder

blades (10) ......................................... 21

7.4 Dismantling the pre-cutter and cutting

disc (10 – 13) ..................................... 21

7.5 Mounting the feed tube ...................... 22

This appliance can be used by children of 8 years and older and by persons with reduced physical, sensory or mental capabilities, or those lacking experience and knowledge, if they are supervised or have been instructed with regard to the safe use of the appliance and the ensuing risks. Chil- dren must not be allowed to play with the appli- ance. Cleaning and maintenance must not be carried out by children without supervision. People with very strong and complex restrictions may have needs that exceed the instructions de- scribed here.

2 ABOUT THESE OPERATING

The German version is the original operating instructions. All additional language versions are translations of the original operating in- structions.

Always safeguard these operating instruc- tions so that they can be consulted if you need any information about the appliance.

Only pass on the appliance to other persons together with these operating instructions.

Comply with the safety and warning informa- tion in these operating instructions.

2.1 Symbols on the title page

Symbol Meaning It is essential to read through these operating instructions carefully be- fore start-up. This is essential for safe working and trouble-free han- dling.GB 16 TCS 2500 | TCS Duotec 2500 | TCS Duotec 3000 Product description Symbol Meaning Operating instructions To avoid electric shock, do not damage or cut the power cable!

2.2 Legends and signal words

DANGER! Denotes an imminently danger- ous situation which will result in fatal or serious injury if not avoided. WARNING! Denotes a potentially danger- ous situation which can result in fatal or serious injury if not avoided. CAUTION! Denotes a potentially dangerous situation which can result in minor or moderate injury if not avoided. IMPORTANT! Denotes a situation which can result in material damage if not avoided. NOTE Special instructions for ease of un- derstanding and handling. 3 PRODUCT DESCRIPTION

The garden shredder is only intended for use in shredding organic materials that are incurred in the home and garden. No other use is permitted. Only work with the trailer when it is fully assem- bled. This trailer is intended solely for use in non-com- mercial applications. Any other use (as well as unauthorised conversions or add-ons) are re- garded as contrary to the intended use and will result in exclusion of the warranty as well as loss of conformity (CE mark); the manufacturer will thus decline any responsibility for damage and/or injury suffered by the user or third parties. P40: continuous operation with interruptions The appliance can be operated continuously but with regular interruptions at high loads. If it is op- erated for too long at high loads, the overload protection switches the appliance off. The appli- ance has been tested and approved for operation at full load for 40s followed by an idling time of 60s.

The machine is not intended for commercial use or in agriculture and forestry.

Do not use the machine in rainy weather.

The safety devices on the machine must not be dismantled or bypassed.

Even during correct use of the appliance, there is always a certain residual risk that cannot be ex- cluded. Depending on the use, the following po- tential risks can be derived from the type and construction of the appliance:

Injuries from flying cuttings

Injuries due to inhaling cutting particles

Injuries due to reaching into the shredder mechanism

Injuries due to the machine tipping over

3.4 Safety and protective devices

WARNING! Risk of injury. Defective and disabled safety and protective devices can result in serious injury.

Have any defective safety and protective de- vices repaired.

Never disable safety and protective devices.

3.4.1 Safety circuit breaker

When the securing bolt (02/1) is pulled out, the safety circuit breaker is tripped. As a result, the motor can no longer be started by actuating the on/off switch. The shredder can only be started with by actuat- ing the on/off switch again when the feed tube has been fastened on the housing again using the original securing bolt.

3.4.2 Switch with overload protection

According to the VDE regulations, the appliance is equipped with a switch with an integrated safe- ty switch that shuts off the current in the event of overloading. Overloading can occur if the blade is blocked for a long time. For safety purposes, the safety switch is de- signed so that you have to wait for around 1 - 3 minutes before the motor can be switched on again. However, you must eliminate the cause of the overloading beforehand. First, the switch must always be switched off in order to switch on the motor again. After the wait- ing time, the appliance can be started again by actuating the switch.456251_g 17 Product description

3.5 Symbols on the machine

Symbol Meaning Pay special attention when handling this attachment! Read the operating instructions be- fore starting operation! Keep hands and feet away from the shredder mechanism! Do not reach into rotating parts. Keep other people out of the danger area! Maintain a safety distance! Always disconnect the machine from the mains before maintenance or if the cable is damaged or cut. Wear protective glasses and ear defenders. Wear gloves.

3.6 Electrical requirements

3.6.1 Mains connection

DANGER! Risk of electric shock if the log splitter is operated without residual current circuit breaker. Operation of the appliance with- out residual current circuit breaker in the mains connection can result in serious injuries or even death due to electric shock.

Before connecting the appliance, check whether the mains connection has a residual current circuit breaker for a maximum leak- age current of 0.03A.

If you cannot be sure that a residual current circuit breaker is installed: Use an additional portable residual current device with switched PE conductor.

This machine must be earth!

Check the power cable regularly for signs of wear and tear! Wiring instructions: When wiring the English 3pin plug, please follow the instruction according to the colour coding as shown below: Green and yel- low to termi- nal E Earth Brown to ter- minal L Live Blue to termi- nal N Neutral

WARNING! Risk of injury from electric shock. A defective mains cable can result in seri- ous injuries due to electric shock.

Make sure that the mains cable is not dam- aged or severed.GB 18 TCS 2500 | TCS Duotec 2500 | TCS Duotec 3000 Safety instructions

Use only rubber-sheathed cables of quality H05RN-F according to DIN57282, Part 817 / VDE0282, Part 817 with a rubber-coated plug connector and a conductor cross section of at least 1.5mm² (230V: 3x1.5mm², 400V: 5x1.5mm²). The cable must not be of a lighter type. For the United Kingdom only: rubber- sheathed cables of type BS6500 (1984), Ta- ble 16 PVC 3 core flex, 300/500V HOS VV-F with a rubber-coated plug connector and a 13A fuse.

The maximum permissible cable length is 50m. A longer cable impairs the motor power and hence the performance and function of the log splitter.

Mains cable, mains plug and coupling socket must be undamaged. A defective mains ca- ble (e.g. with cracks/fractures, cuts, crushed or kinked points in the insulation) must not be used.

Check the condition of your mains cable each time prior to use.

Protect the mains cable from heat and sharp edges. Do not expose plug connectors to moisture.

Do not pull on the mains cable to remove the mains plug from the socket.

If the mains cable is damaged, immediately disconnect it from the mains.

Repairs to the mains cable, mains plug and coupling socket may only to be carried out by qualified electricians. 4 SAFETY INSTRUCTIONS Operator:

Persons under the influence of alcohol, drugs or medication are not allowed to use the ma- chine. Personal protective equipment:

Wear clothing and protective equipment in accordance with the regulations in order to avoid injuries to the eyes, as well as to avoid hearing impairment.

The clothing must be appropriate (tightly fit- ting) and must not restrict movements. If you have long hair, it is essential to wear a hair net. The personal protective equipment com- prises:

Long trousers Working area:

No further persons, children or animals may be in the working area of the shredder.

Keep the working area free from material to be shredded and other objects – danger of stumbling.

The user of the machine is responsible for accidents involving other persons or their property.

Ensure good lighting of the working area. Operating times:

When operating in residential areas, observe country-specific and communally permitted operating times according to the regulations on noise pollution.

Work with the machine in daylight or with good lighting only. Operation:

Do not reach into the hopper or feed chute during operation!

The cutting disk after-runs after the machine is switched off!

Only put the machine into operation when as- sembly has been completed.

Always perform a visible inspection prior to using the machine. The machine must be in a safe operating condition.

Immediately renew damaged or worn parts.

Only use the machine if it is in the technical condition stipulated by the manufacturer.

Do not undertake shredding work in the rain, snow, stormy weather or during thunder- storms (danger of lightning!). Do not use the shredder in wet or damp surroundings.

Do not deactivate safety and/or protective de- vices on the machine.

Always ensure that the machine is stable be- fore starting work.

Never transport the shredder with the motor running.

Never transport the shredder with open or unlocked shredder upper section.

Switch the motor off, wait for the cutting disk to stop moving, and disconnect the machine456251_g 19 Assembly from the mains connection prior to moving the machine.

When moving the shredder, only transport it using its handle.

Always ensure a stable stance when working. Do not bend forward too far.

Do not feed the shredder from an elevated position.

Always disconnect the shredder from the mains power supply when not in use. In the event of a malfunction or accident:

Immediately disconnect the mains plug from the mains if the mains cable has been dam- aged or severed!

If a foreign object is drawn in or in the event of unusual noises or vibrations, immediately switch off the shredder and disconnect it from the mains. Then proceed as follows:

Refasten loose parts, e.g. tighten screws.

Have all damaged parts exchanged or re- paired by our customer service. 5 ASSEMBLY WARNING! Danger if assembly is not carried out completely! Use of an incompletely assembled device can result in serious injury.

Only use the device when it is fully assem- bled!

Before switching on, check that all safety and protective devices are in place and function- ing correctly!

1 socket wrench WAF 10

1 open-end/ring spanner WAF 10/8

6 bolts M8 x 35/40 (TCS Duotec 2500: one of which is already mounted on the appliance)

1. Place the appliance on a suitable surface,

2. Divide the shredder centrally.

3. Unscrew the nut M8 (01/1).

4. Pull out (01/b) the pull rod (01/2) and remove

5. Release the securing bolt (02/1).

6. Turn the central lock (02/2) and fold the feed

7. Fold the lower section away sideways and re-

8. Position the washers 10.5 x 30 x 5 and base

tube on the housing and insert the screws M8 x 35/40 (3).

9. Fix the base tube in position with the washers

8.4 x 16 (DIN 125) and nuts M8. (Assembly is

identical on the left and right) (4). NOTE To simplify axle installation, do not tighten the nuts completely but only fix the base tubes in position using bolts.

5.3 Installing the axle and wheels (05 – 08)

2 wheels with ball bearings

2 corrugated washers 13x24x0.5

1. Bolt (05) the axle tube to the feet using 2

bolts M8x40, 2 washers diam. 8.4x16 and 2 hexagon nuts M8.

2. Tighten the 6 nuts on the base tubes.

3. Place the shredder lower section onto the

5. Engage the shredder upper section in the

6. Insert the pull rod through the holes in the

8. Screw in the securing bolt (02/1).

9. Fasten the wheels (with pressed-in ball bear-

ings) to the axle tube with a collar bolt, 2 cor- rugated washers 13x24x0.5, 2 serrated washers 10.5 and a nut M10 (08).

10. Mount the wheel covers on the wheels (08).GB

20 TCS 2500 | TCS Duotec 2500 | TCS Duotec 3000 Operation

5.4 Mounting the feed chute (09)

1. Mount the safety flap (09/1) on the feed tube

Position the feed chute (09/3) on the feed tube.

3. Fasten the feed chute on the feed tube using

4 bolts M6x25 and 4 washers diam. 6.4x18.

5.5 Mounting the feed tube (09)

4 serrated washers 6.4

1. Position the feed tube (09/2) on the garden

2. Fasten the feed tube on the garden shredder.

6 OPERATION WARNING! Danger of serious injury! There is a risk of serious injuries for children, per- sons with impaired physical, sensory or mental abilities, persons with insufficient knowledge and experience and persons who are not familiar with the operating instructions.

Never permit the above persons to use the machine.

Always observe the local regulations con- cerning the age limit for users.

6.1 Connecting the mains plug

1. Connect the mains cable of the shredder to

2. Check that the extension lead is connected

3. Then connect the extension lead to the mains

6.2 Switching on the motor

IMPORTANT! Damage to the machine due to improper operation! Incorrect handling can result in machine damage!

Only feed in material to be shredded once the appliance has already been switched on.

Do not feed in any further material to be shredded after the appliance has been switched off.

1. Press the on switch.

6.3 Feeding in material to be shredded

Material to be shredded includes e.g.:

Twigs, branches, shrubs, leaves

Flower stems, salad and vegetable waste

Paper, cardboard, etc. Remove metal staples from cardboard! The following are not permissible, e.g.:

Roots of any kind mixed with soil and stones (damage to the blade).

Plastics, plastic bags, glass, metal parts

Bones, wood from fruit boxes, fabric waste, etc.

Newspapers, magazines, colour prints, mail order catalogues, etc. Such printed items contain plastic additives that do not rot. Garden waste containing lots of seeds is unsuit- able for composting. Upper chute The following are fed in from above:

Twigs, branches, shrubs up to max. 13mm diam.

Vegetable and flower waste, paper, card- board

Paper and cardboard: not folded too tightly; insert dry into the chute. Feeding-in from the side The following are fed in from the side:

All wood up to max. 40mm diam. The small- er twigs at the end of the branch are then fed in from above again. If the blades are sharpened well, the material to be shredded is pulled in with great force. Thicker branches therefore have to be held forcefully to prevent the motor from overloading.

6.4 Switching off the motor

1. Press the off switch.

6.5 Releasing a cutting disk blockage

WARNING! Risk of injury due to lack of concentration while working! Ejected parts can cause very severe injuries!

Watch out for flying parts and keep your face away from the feed chute.456251_g 21 Maintenance and care CAUTION! Danger of crushing when opening and closing the housing! Hand and finger injuries may occur!

Beware of your hands and fingers when opening and closing the housing. NOTE When closing the housing, ensure that the top part of the housing is correctly seated in the cutouts of the lower part.

1. Switch off the shredder.

2. Disconnect the machine from the mains pow-

3. Unscrew the locking screw and remove the

4. Remove the material causing the blockage.

5. Check the cutting disk and shredder blade for

6. Close the housing and tighten the locking

7. Reconnect the machine to the mains power

9. Switch on the shredder again.

If the blockage cannot be cleared, contact our customer service.

7 MAINTENANCE AND CARE

DANGER! Fatal electric shock hazard! Touching live parts poses an immediate risk of fatal injury due to electric shock.

Disconnect the appliance from the mains pri- or to all maintenance, care and cleaning work. WARNING! Danger of lacerations. Danger of cutting injuries when reaching into sharp- edged, moving appliance parts and into cutting tools.

Before maintenance, care and cleaning work, always switch off the appliance. Disconnect the appliance from the mains power supply.

Always wear protective gloves during mainte- nance, care and cleaning work. WARNING! Risk of injury during repair work. Improper repairs can lead to serious inju- ries and damage to the appliance.

Have repair work performed by the manufac- turer's service centres and authorised spe- cialist companies only!

After each use, check the shredder for wear and renew any damaged components.

Keep venting slots free of remnants and ac- cumulations.

To obtain an optimum shredding result and pre- vent damage to the machine, the blades must be replaced at regular intervals.

Always tighten the bolts securely.

Do not work with blunt blades.

7.2 Removing the feed tube

1. Switch off the appliance.

2. Wait for the cutting disc to come to a stand-

Danger! The securing bolt must not be re- placed with any other bolt. Use only the origi- nal securing bolt!

5. Turn the central lock (02/2) and fold the feed

1. Use the Torx bit T30 and open-end/ring

spanner WAF 10/8 to loosen and remove the countersunk head screws (10/1).

2. Remove and turn blade (10/2). Exchange the

blade if both sides are blunt.

3. Fasten the blade again and turn or exchange

4. Close the housing and tighten the securing

7.4 Dismantling the pre-cutter and cutting

1. Use the Allen key to release the Allen screw

in the blade holder and hold the lower cutting disc to prevent it from turning (10).

2. Remove the following parts upwards:

Allen key with pre-cutter (11) and washer

Upper cutting disc (12)

7.5 Mounting the feed tube

If the feed tube cannot be closed (jamming):

1. Turn the cutting disc 90°.

2. Fold the feed tube back and engage in the

securing lever (central lock). Danger! Before starting, check that the feed tube is engaged! The feed tube must be en- gaged in the central lock.

3. Screw in the securing bolt.

Danger! The securing bolt must not be re- placed with any other bolt. Use only the origi- nal securing bolt!

Remove dirt and material residues after ev- ery use.

Do not clean the machine with running water or high-pressure.

Do not use any cleaning agents or solvents.

Use a soft brush or cloth for cleaning.

To protect the inner side of the housing from corrosion, spray it with a biologically degrad- able oil. 8 STORAGE Clean the shredder after its use. Store it in a dry, lockable place out of the reach of children. Perform the following tasks when storing during the winter period:

1. Switch off the machine and disconnect it from

the mains power supply.

2. Wait for the cutting disk to come to a stand-

3. Unscrew the locking screw and remove the

4. Remove coarse and wet material from the in-

side of the shredder.

5. Close the housing and tighten the locking

6. Store the shredder upright.

9 HELP IN CASE OF MALFUNCTIONS

NOTE For malfunctions that are not listed in this table or that you cannot resolve yourself, please contact our customer service. Malfunction Possible cause Solution Motor does not start. Mains socket (house installation) defective. Use a different mains socket in the house. Extension lead defective. Inspect the lead and replace it, if necessary. Machine does not pull in material to be shredded. Obstruction at the cutting unit. Remove material from the cutting unit, if necessary. Cutting unit clogged with wet mate- rial to be shredded. Clear the clogging by feeding branch material. Material to be shredded is not properly cut. Blades blunt or damaged Turn or replace the blades. Motor switches off. Motor protection switch switched off due to cutting disk overload or blockage. The motor can be switched on again after a cool-down phase of approx. fiveminutes. Unusual noises, rattling in the machine. Bolts on the motor, its mounting, the carriage or the cutting unit are loose. Re-tighten bolts. 10 TRANSPORT To transport it more easily, the shredder can be separated in the centre (hinges).

1. Unscrew the nut M8 (01/1).

2. Pull out (01/b) the pull rod (01/2) and remove

the upper section.456251_g 23 Disposal 11 DISPOSAL Information on the German Electrical and Electronic Equipment Act (ElectroG)

Electrical and electronic appliances do not belong in household waste, but should be collected and disposed of separately.

Owners or users of electrical and electronic appliances are obliged by law to return them after use. The symbol of the crossed-through rubbish bin means that electrical and electronic appliances may not be disposed of in the household rubbish. Electrical and electronic appliances can be hand- ed in at the following places at no charge:

Public service disposal or collection points (e.g. municipal building yards)

Points of sale of electrical appliances (sta- tionary and online) provided traders are obliged to take them back or offer this volun- tarily. These statements only apply to appliances that are installed and sold in the countries of the Eu- ropean Union and are subject to European Direc- tive 2012/19/EU. Different provisions may apply to the disposal of electrical and electronic appli- ances in countries outside the European Union. 12 AFTER-SALES / SERVICE In the event of questions of warranty, repair or spare parts, please contact your nearest AL- KOService Centre. These can be found on the Internet at: www.al-ko.com/service-contacts 13 GUARANTEE We will resolve any material or manufacturing faults on the appliance during the legal warranty period for claims relating to faults, in accordance with our choice either to repair or replace. The legal warran- ty period is determined by the legislation of the country in which the appliance was purchased. Our warranty promise applies only if:

These operating instructions are heeded

The appliance is handled correctly

Original spare parts have been used The warranty becomes void in the case of:

Unauthorised repair attempts

Unauthorised technical modifications

Non-intended use The guarantee excludes:

Paint damage that can be attributed to normal wear and tear

Wear parts that are marked with a frame xxxxxx (x) on the spare parts card The guarantee period commences with purchase by the first end user. The date on the proof of pur- chase is decisive. In the event of a guarantee claim, please take this guarantee declaration and the original proof of purchase, and contact your dealer or the nearest authorised customer service centre. This statement does not affect the purchaser's statutory claims for defects against the vendor.NL 24 TCS 2500 | TCS Duotec 2500 | TCS Duotec 3000 Vertaling van de originele gebruikershandleiding