ZGL 63 I W N - Cooker ZANUSSI - Free user manual and instructions

USER MANUAL ZGL 63 I W N ZANUSSI

Small (Auxiliary) 80 mm. 160 mm.

Electrolux Home Products Belgium Consumer services 02/363.04.4402/363.04.00 ELECTROLUX SERVICE

Europese Garantie3738

During Operation • It is most important that this instruction book shouldbe retained with the appliance for future reference.Should the appliance be sold or transferred, alwaysensure that the book is left with the appliance in orderthat the new owner can get to know the functions of theappliance and the relevant warnings.• This appliance has been designed for non professionalpurpose in private houses only. It is meant to cookedible foodstuff only and MUST NOT be used for any other purposes. • It is dangerous to alter the specification in any way. • For hygiene and safety reasons, this appliance shouldbe kept clean at all times. A build-up of fats or otherfoodstuff could result in a fire.• Under no circumstances should you attempt to repairthe appliance yourself. Repairs carried out byunexperienced persons may cause injury or seriousmalfunctioning. Refer to your local Zanussi ServiceCentre. Always insist on genuine Zanussi spare parts.• Ensure that all control knobs are in the OFF positionwhen not in use.• Should you connect any electrical tool to a plug nearthis cooking appliance, ensure that electric cables arenot in contact with it and keep them far enough fromthe heated parts of this appliance.• If the appliance is out of order, disconnect it from theelectric supply. Child Safety • This appliance has been designed to be operated byadults and children under supervision. Young children MUST NOT be allowed to tamper with the controls or play near or with the oven.• Accessible parts of this appliance may become hotwhen it is in use. Children should be KEPT AWAY until ithas cooled.• This appliance is not intended for use by children orother persons whose physical, sensory or mental ca-pabilities or lack of experience and knowledge pre-vents them from using the appliance safely withoutsupervision or instruction by a responsible person toensure that they can use the appliance safely. About Installation, Cleaning

and Manteinance • It is mandatory that all operations required for theinstallation are carried out by a qualified or competentperson, in accordance with existing rules andregulations.• Disconnect the appliance from the electrical supply,before carrying out any cleaning or manteinance work.

ENGLISH These warnings are provided in the interest of safety. You MUST read them carefully before

installing or using the appliance.

Important Safety Information • Ensure a good ventilation around the appliance. Apoor air supply could cause lack of oxygen.• Ensure that the gas supply complies with the gas typestated on the identification label, placed near the gassupply pipe.• Using a gas cooking appliance will produce heatand moisture in the room which it has beeninstalled in. Ensure a continuous air supply,keeping the air vents in good conditions orinstalling a cooker hood with discharge tube.• In case of intensive or long time use of theappliance, make the ventilation more efficient,by opening a window or increasing the electricexhaust fan power.• Once you removed all packaging from the appliance,ensure that it is not damaged and the electric cable isin perfect conditions. Otherwise, contact your dealerbefore proceeding with the installation.• The manufacturer disclaims any responsabilityshould all the safety measures not be carried out. Service • Under no circumstances should you attempt to repairthe appliance yourself. Repairs carried out byunexperienced persons may cause injury or seriousmalfunctioning. Refer to your local Service Centre.Always insist on genuine spare parts. Environmental Information • After installation, please dispose of the packaging withdue regard to safety and the environment.• When disposing of an old appliance, make it unusable,by cutting off the cable.The symbol on the product or its packagingindicates that this product is not to be treated asnormal household waste. Instead it must be handedover to a collection point for the recycling of electricaland electronic equipment. The correct disposal of thisproduct will help to protect the environment andhuman health. Environment and health are endangeredby incorrect disposal. For more detailed informationabout recycling of this product, please contact yourlocal town hall, your household waste disposal serviceor the shop where you purchased the product.These instructions are only for the countriesstated by the symbol printed on the front coverof this instruction book.39

This appliance complies with the following

- 2006/95 (Low Voltage Directive);

(Electromagnetical Compatibility Directive);

- 93/68 (General Directives)

and subsequent modifications.

MANUFACTURER: ELECTROLUX ZANUSSI S.p.A.

Important Safety Information 38

Instruction for the User 40

Cleaning and Maintenance 41

Declaration of guarantee terms 42

European Guarantee 49

The following symbols will be found in the text to

guide you throughout the Instructions:

Step by step instructions for an operation

Environmental information

Guide to Use the instructions

Electrical Connection 44

Adaptation to different types of gas 45

Hob burners control knobs

The hob burners control knobs are situated on the hob

right hand side. The symbols on the knobs mean that:

 there is no gas supply

there is maximum gas supply

there is minimum gas supply

Lighting the burners

For easier lighting, proceed before putting a

pan on the pan support.

Models with automatic ignition

To light a burner, depress the relevant switch

marked with a small spark. Then, push in the

relevant knob and turn it anticlockwise to "maximum

Models with semi-automatic ignition

Push in the relevant knob and turn it anticlockwise

to "maximum position". After lighting the flame,

keep the knob pushed down for about 5 seconds.

This will allow the "thermocouple" (Fig. 2, lett. C)

to be heated and the safety device to be switched

off, otherwise the gas supply would be interrupted.

Then, check the flame is regular and adjust it as

If you cannot light the flame even after several

attempts, check the "cap" (Fig. 1-2, lett. A) is in

the correct position.

To put the flame out, turn the knob to the symbol .

• Always turn the flame down or put it out before

taking the pans off the burner.

Burner minimum maximum

Medium (semirapid) 120 mm. 220 mm.

Small (Auxiliary) 80 mm. 160 mm.

Instruction for the User

A B C Do not keep the control knob pressed for

more than 15 seconds.

If the burner does not light even after 15 seconds,

release the control knob, turn it the “off” position

and wait for at least one minute before trying to

light the burner again.

If the burner accidentally goes out, turn the control

knob to the “off” position and wait for at least 1

minute before trying to light the burner again.41

Using the hob correctly

To ensure maximum burner efficiency, it is strongly

recommended that you use only pots and pans with a

bottom fitting the size of the burner used, so that flame will

not spread beyond the bottom of the vessel.

It is also advisable, as soon as a liquid starts boiling, to

turn down the flame so that it will barely keep the liquid

Use only pans or pots with flat bottom.

Carefully supervise cookings with fats or

oil, since these types of foodstuff can result

in a fire, if over-heated.

Cleaning and Maintenance

Disconnect the appliance from the electrical

supply, before carrying out any cleaning or

Wash the enamelled components with warm soapy

water. Never use abrasive cleaners

Frequently wash the "caps" and the "crowns" with hot

soapy water, carefully taking away any built-up of food.

The pan supports are dishwasher proof.

If the marks are particularly difficult to remove, use

common non-abrasive cleaners or specific products.

Never use steel wool pads or acids.

Regularly wipe over the hob top using a soft cloth weel

wrung out in warm water to which a little liquid detergent

has been added. Avoid the use of the following:

- household detergent and bleaches;

- impregnated pads unsuitable for non-stick saucepans;

- bath/sink stain removers.

Should the hob top become heavily soiled, it is

recommended that a proper cleaning product is used.

The electric ignition is obtained through a ceramic

"candle" and a metal electrode (fig.1-lett. C, fig.2-lett. B).

Keep these components well clean, to avoid difficult

lighting, and check that the burner crown holes are not

ZGL 63 ITCX: The cap and crown of each burner are

secured with two screws. To separate the two pieces,

lift the cap, turn it upside down, then undo the two fixing

screws as shown in fig. 4.

After a thorough cleaning, reassemble the two parts and

refit the cap in its correct position on the burner.

Periodic Maintenance

Periodically ask your local Service Centre to check the

conditions of the gas supply pipe and the pressure

adjuster, if fitted.

To ensure the good operation of the hob and its safety

features, it is necessary that the taps are periodically

 The periodic lubrication of the taps must be

carried out by qualified personnel, which you

must refer to also in case of malfunctioning.

Auxiliary Burner 1 kW Semirapid Burner 2 kW Class 3 Appliance

Setting Natural Gas G20/G25 - 20/25 mbar

Gas connection G 1/2"

Electric Supply 230 V

Hob recess dimensions

 The following instructions about installation

and maintenance must be carried out by qualified

personnel in compliance with the regulation in

force. The regulation to be applied for this type

of installation is NBN D 5I.003 : "Installations

functioning with combustible gas lighter than

 The side walls of the unit in which the hob is

going to be installed, must not exceed the height

 Avoid installing the appliance in the proximity of

inflammable materials (e.g. curtains, tea towels

 The appliance must be electrically disconnected

before all interventions. If any electric supply to

the appliance is required to carry out the work,

ensure all the necessary precautions are followed.

It is indispensible that the connection to the gas mains

are carried out by means of an AGB tap. Choose fixed

connections or use a flexible pipe in AGB (stainless

If using flexible metallic pipes, be careful they do not

come in contact with mobile parts or they are not

squeezed. Use the same attention when the hob is

combinated with an oven.

This hob can be operated by Slochteren gas (G25) with

a nominal pressure of 25 mbar or by natural gas with

nominal pressure of 20 mbar. No regulation is required for

use by these two types of gas.

Before fitting the appliance ensure that the installation

has the correct voltage for the appliance. At full capacity,

the drop in pressure must not exceed 5%. Such a drop in

pressure is caused by the following parameters:

- maximum capacity of meter;

- diameter and lenght of the tube in front and behind the

- section of transit of variuos tubes positioned on the

- diameter of eventual connections.

IMPORTANT - To ensure a correct operation, a saving

of energy and the long-life of the appliance, the voltage

pressure of the appliance must correspond to the

The adjustable connection is fixed to the comprehensive

ramp by means of a threaded nut G 1/2".

All the components shown in Fig.5 have already been

assembled in the factory.

The appliance, before leaving the factory, has been

tested in order to give you the best results.

IMPORTANT - When the final connection has been

made, it is essential that a thorough leak test is carried

out on the hob and installation. Use some soapy water,

Instruction for the Installer44

The appliance is designed to be connected to 230 V

monophase electricity supply.

The connection must be carried out in compliance with

the laws and regulations in force.

Before the appliance is connected:

1) check that the main fuse and the domestic installation

can support the load (see the rating label);

2) check that the power supply is properly earthed in

compliance with the current rules;

3) check the socket or the double pole switch used for

the electrical connection can be easily reached with

the appliance built in the forniture unit.

The appliance is supplied with a connection cable. This

has to be provided with a proper plug, able to support the

load marked on the identification plate. To connect the

plug to the cable, follow the recommendation given in Fig.

5. The plug has to be fitted in a proper socket.

If connecting the appliance directly to the electric system,

it is necessary that you install a double pole switch

between the appliance and the electricity supply, with a

minimum gap of 3 mm. between the switch contacts and

of a type suitable for the required load in compliance with

The connection cable has to be placed in order that, in

each part, it cannot reach a temperature 50 °C higher than

the room temperature.

The brown coloured phase cable (fitted in the terminal

block contact marked with "L") must always be connected

to the network phase.

Replacement of the voltage cable

Only cable type H05RR-F or H05V2V2-F T90 must be

used. The cable section must be suitable to the voltage

and the working temperature.

The yellow/green earth wire must be approximately 2

cm. longer than the phase wires (Fig. 6).

Earth (yellow/green)

Electrical Connection45

Injectors replacement

• Remove the pan supports.

• Remove the burner's caps and crowns.

• With a socket spanner 7 unscrew and remove the

injectors (Fig. 7), and replace them with the ones

required for the type of gas in use (see "Technical

• Reassemble the parts, following the same procedu-

• Replace the rating label (placed near the gas supply

pipe) with the relevant one for the new type of gas

supply. You can find this label in the package of the

injectors supplied with the appliance.

Should the feeding gas pressure be different or variable

compared with the required pressure, an appropriate

pressure adjuster must be fitted on the gas supply pipe,

in compliance with the rules in force.

Fig. 7 FO 0392 Adjustment of minimum level

To adjust the minimum level of the burners, proceed as

• Turn the knob on the minimum position.

• With a thin screwdriver, adjust the by-pass screw

positioned in the centre of the gas tap control shaft

(see Fig. 8). If changing from natural gas to LPG,

completely tighten clockwise the screw, until a

small regular flame is obtained.

• Finally check the flame does not go out when

quickly turning the knob from the maximum position

to the minimum position.

This procedure can easily be carried out, anyhow the hob

has been positioned or built in the working top.

Adaptation to different types of gas

By-pass screws46 These hobs can be inserted in a built-in kitchen unitwhose depth is between 550 and 600 mm. The hobsdimensions are shown in Fig. 9.The edge of the cut out must have a minimum distancefrom the rear wall of 55 mm.If there are side walls, or sides of the furniture unit nearthe hob, the cut out edges must have a minimumdistance of 100 mm.Hanging forniture units or hoods must be placed at 650mm. minimum from the hob.A = Auxiliary burnerSR = Semirapid burnerR = Rapid Burner Fitting the hob to the worktop The hobs can be installed in a kitchen unit with anopening for insertion whose dimensions are shown in fig.10. To install the hob, proceed as follows:1) Remove the pan supports, the burners caps andcrowns and turn the hob upside down, taking care theignition candles are not damaged in this operation.2) Place the sealing gasket (supplied with the hob) onthe edges of the cut out: place it exactly on the frontand rear edge, taking care that the sealings meetwithout overlapping;3) Fix the hob with the relevant screws (fig. 11). Thetraction of the screws is able to trace the sealing, anyexcess of which can be easily removed.The edge of the hob forms a double labyrinth seal whichprovides a total guarantee against infiltration of liquids.Fig.10Fig.11a) sealing gasketDimensions are given in millimeters Building In

b) Space possibly useful for

Kitchen unit with door

Proper arrangements must be taken in designing the

forniture unit, in order to avoid any contact with the

bottom of the hob which can be heated when it is

operated. The recommended solution is shown in Fig.

The panel fitted under the hob should be easily

removable to allow an easy access if a technical

assistance intervention is needed.

Kitchen unit with oven

The hob recess dimensions must comply the indication

given in Figs. 13 and 14 and must be provided with

brackets to allow a continuous supply of air.

To avoid overhating, the building in should be carried out

as shown in Figs. 15 e 16.

The hob's electric connection and the oven's one must

be carried out separately, both for safety reasons and

to allow the oven to be easily taken off the unit.

In case a hood with lenght of 600 mm. is fitted over the

hob, the hanging furniture units beside the hood must

be placed at 550 mm. minimum from the hob, to allow

the fitting and the correct use of the lid, if required (fig.

Possibilities for insertion

Declaration of guarantee terms

Our appliances are produced with the greatest of care. However, a defect may still occur. Our consumer services department

will repair this upon request, either during or after the guarantee period. The service life of the appliance will not, however, be

reduced as a result.

This declaration of guarantee terms is based on European Union Directive 99/44/EC and the provisions of the Civil Code.

The statutory rights that the consumer has under this legislation are not affected by this declaration of guarantee terms.

This declaration does not affect the vendor’s statutory warranty to the end user. The appliance is guaranteed within the

context of and in adherence with the following terms:

1. In accordance with provisions laid down in paragraphs 2 to 15, we will remedy free of charge any defect that occurs within

24 months from the date the appliance is delivered to the first end user.

These guarantee terms do not apply in the event of use for professional or equivalent purposes.

2. Performing the guarantee means that the appliance is returned to the condition it was in before the defect occurred.

Defective parts are replaced or repaired. Parts replaced free of charge become our property.

3. So as to avoid more severe damage, the defect must be brought to our attention immediately.

4. Applying the guarantee is subject to the consumer providing proof of purchase showing the purchase and/or delivery

5. The guarantee will not apply if damage caused to delicate parts, such as glass (vitreous ceramic), synthetic materials

and rubber, is the result of inappropriate use.

6. The guarantee cannot be called on for minor faults that do not affect the value or the overall reliability of the appliance.

7. The statutory warranty does not apply when defects are caused by:

- a chemical or electrochemical reaction caused by water,

- abnormal environmental conditions in general,

- unsuitable operating conditions,

- contact with harsh substances.

8. The guarantee does not apply to defects due to transport which have occurred outside of our responsibility. Nor will the

guarantee cover those caused by inadequate installation or assembly, lack of maintenance or failure to respect the

assembly instructions or directions for use.

9. Defects that result from repairs or measures carried out by people who are not qualified or expert or defects that result

from the addition of non-original accessories or spare parts are not covered by the guarantee.

10. Appliances that are easy to transport may be delivered or sent to the consumer services department. Home repairs are

only anticipated for bulky appliances or built-in appliances.

11. If the appliances are built-in, built-under, fixed or suspended in such a way that removing and replacing them in the place

where they are fitted takes more than half an hour, the costs that result therefrom will be charged for. Connected damage

caused by these removal and replacement operations will be the responsibility of the user.

12. If, during the guarantee period, repairing the same defect repeatedly is not conclusive, or if the repair costs are considered

disproportionate, in agreement with the consumer, the defective appliance may be replaced with another appliance of the

In this event, we reserve the right to ask for a financial contribution calculated according to the length of time it has been

13. A repair under guarantee does not mean that the normal guarantee period will be extended nor that a new guarantee

14. We give a twelve month guarantee for repairs, limited to the same defect.

15. Except in the event where liability is legally imposed, this declaration of guarantee terms excludes any compensation for

damage outside the appliance for which the consumer wishes to assert his rights. In the event of legally admitted liability,

compensation will not exceed the purchase price paid for the appliance.

These guarantee terms are only valid for appliances purchased and used in Belgium. For exported appliances, the user

must first make sure that they satisfy the technical conditions (e.g.: voltage, frequency, installation instructions, etc.) for the

country concerned and that they can withstand the local climatic and environmental conditions. For appliances purchased

abroad, the user must first ensure that they meet the qualifications required in Belgium. Non-essential or requested

adjustments are not covered by the guarantee and are not possible in all cases.49

This appliance is guaranteed by Electrolux in each of the countries listed at the back of this user manual, for the

period specified in the appliance guarantee or otherwise by law. If you move from one of these countries to another

of the countries listed below the appliance guarantee will move with you subject to the following qualifications:-

· The appliance guarantee starts from the date you first purchased the appliance which will be evidenced by

production of a valid purchase document issued by the seller of the appliance.

· The appliance guarantee is for the same period and to the same extent for labour and parts as exists in your

new country of residence for this particular model or range of appliances.

· The appliance guarantee is personal to the original purchaser of the appliance and cannot be transferred to

· The appliance is installed and used in accordance with instructions issued by Electrolux and is only used within

the home, i.e. is not used for commercial purposes.

· The appliance is installed in accordance with all relevant regulations in force within your new country of

The provisions of this European Guarantee do not affect any of the rights granted to you by law.

Our consumer services department is always at your disposal, even after the guarantee period has expired.

Address for our consumer services department: