30 N.M DIAM.60 MM - Roller shutter motorization NICE HOME - Free user manual and instructions

USER MANUAL 30 N.M DIAM.60 MM NICE HOME

MISE AU REBUT DU PRODUIT

(Chief Executive Officer)

PHASE1

1.1 - CARRY OUT IN SAFE CONDITIONS!

This manual contains instructions and important recommendations for people's safety.

Improper installation may cause serious injury to persons who perform the work and to those who will use the installation. For this reason, during installation, it is important to follow all instructions given in this manual.

In particular, if you are about to create an automation system for roller shutters for the first time, you must carefully read all parts of the manual, taking all the time you need, before starting work.

In addition, when reading, keep the various components of the kit to hand, in order to try and check what you are reading (except for programming operations). If in doubt, seek clarification from the Nice Helpdesk.

In light of the risk situations that may arise during installation and use of the product, it must be installed in accordance with laws, standards, local regulations and the recommendations that follow.

1.2 - INSTALLATION RECOMMENDATIONS

• Before starting installation, check that this specific motor model is suitable for the automation of the part (see PHASE 3). If it proves unsuitable, DO NOT proceed with installation.
• The tubular motor may be installed by mounting it inside a roller tube made from sheet metal, with an octagonal cross-section, with an inner circle diameter of 60~mm and a sheet metal thickness of between 0.6 and 1mm (see PHASE 3). Any other use must be considered improper and prohibited! The manufacturer is not liable for damage resulting from improper use of the product, other than that which is provided for in this manual.
• All work relating to initial preparation, to electrical cable installation, to assembly automation system devices and to their electrical connection, with the exception of installation to the fixed mains connection, may also be carried out by personnel who are not specifically qualified, provided that they comply scrupulously and in the order indicated, with all instructions given in this manual.
• Installation connection to the mains must be carried out by a qualified electrician, whilst observing these instructions (see PHASE 5) and the safety standards in force in the country of installation.
• All installation operations or maintenance must be performed with the automation system disconnected from the power supply. If the disconnection device is not visible from the place where the roller shutter is located, before starting work, a sign bearing the words "CAUTION! MAINTENANCE IN PROGRESS" must be attached to the disconnection device.
• Before starting installation operations, move all electric cables which are not required for the job out of the way; also, disable all mechanisms which are not necessary to the motorised operation of the roller shutter.
• If the tubular motor is installed at a height below 2.5m from the ground (or other supporting surface), the moving parts of the automation system must be protected, to prevent easy access. Access to the motor at all times for any possible maintenance intervention must be ensured.
• During installation, treat the tubular motor with care. Avoid collisions, shocks, drops, or contact with liquids of any nature (fig. 1). Do not pierce or insert a screw along the length of the tube containing the motor. Do not place the tubular motor near strong heat sources, nor expose it to flame. All these actions can damage it and cause operational problems or hazardous situations. Should this occur, immediately stop the installation and contact the Helpdesk.
• During installation, no screws may be applied to the part of the roller tube which internally houses the tubular motor. Screws could damage the motor.
• The equipment's power cable cannot be replaced. If the cable is damaged, the equipment must be disposed of.
• The motor power supply cable is PVC and designed specifically for indoor use. If used outdoors, the cable must be protected throughout its length by inserting it into a protective cable tray.
• During installation, handle the tubular motor power cable with care. A damaged cable can constitute a source of danger.
• During installation or programming of the tubular motor, keep people at a distance from the roller shutter when it is moving.

1.3 - USAGE RECOMMENDATIONS

• The product is not intended for use by persons (including children) with reduced physical, sensory or mental capacities, or lack of experience or knowledge.
• Do not allow children to play with the control devices.
• Frequently check the automation system for signs of wear, damage, or imbalance. Discontinue use immediately if a maintenance operation is necessary.
• Check the automation system during movement execution, and ensure that no one can get near to the roller shutter, until it completes the manoeuvre.
• Do not drive the automation system if people are present nearby who carry out work such as window cleaning; disconnect the electrical supply prior to carrying out such work.
• Packaging materials from the kit must be disposed of whilst fully respecting the local standards in force.
• Keep this manual safe to facilitate any future product programming and maintenance interventions.

1

PHASE 2

2.1 - PRODUCT DESCRIPTION AND APPLICATION

This kit consists of a tubular motor and various components, all exclusively designed for automation of roller shutters. Any other use is prohibited! The manufacturer is not liable for damage resulting from improper use of the product, other than that which is provided for in this manual.

The tubular motor is formed mainly of a "motor" part, an electronic logic which supplies the motor and controls execution of manoeuvres, and a three button control switch, to command the automation system.

The tubular motor, through the use of adapters supplied for the purpose, is installed by mounting it on the interior of the roller tube and the whole is then affixed to the inside of the case (located above the roller shutter) using the supplied components.

The motor has command logic (integrated) with electromechanical limit switch which halts movement of the roller shutter when the motor reaches the following positions: the position when it completes the upward movement (maximum opening: in the manual this is called "limit switch 0") and the position when it completes the downward movement (maximum closure: in the manual this is called "limit switch 1").

After programming these limit switch positions, sending a command via the control switch will activate the roller shutter movement, which will stop automatically when the stored "limit switch" has been reached.

The motor is intended for domestic purposes, not for intensive use. As a result, in the event of overheating – for instance, due to continued actuation – thermal safety protection automatically intervenes by cutting off the electrical power supply and subsequently reconnecting it once the temperature returns to normal values. In all cases, a continuous working time of 4 minutes maximum is ensured.

2.2 - COMPONENTS CONTAINED IN THE KIT

Important! - Before proceeding with the installation, it is necessary to check the integrity of the components present in the RMKIT AXS 3017 SH kit and familiarise yourself with their names. This kit includes the following components (fig. 2):

[a] - Tubular motor (Ø 45 mm): code RM 3017 SH
[b] - 60 mm octagonal tube, 1 standard (b1) and 2 telescopic extensions (b2, b3).
[ c ] - Limit switch adjustment key: code 585.10200.
[d] - Three button control switch: code 555.30000 (+ 556.10000 + 556.01000).

[e] - Roller and its support (Ø 42 mm): code 525.10066 and 41.082

[f] - Support to fix the motor head: code 535.10099.
[g] - Octagonal telescopic cap (60 mm): code 575.12260.
[h] - Small metal parts (screws, washers, etc.).
[i] - Motor adaptor set for 60 mm octagonal tube: code 515.06000.
[j] - Four fasteners for roller shutter: code 575.11059.

3.1 - PRE-INSTALLATION CHECKS

Important! - Before proceeding with the installation, it is necessary to check that this motor model is suited to the characteristics of the roller shutter to be automated and that it is compatible with the installation environment. Therefore, carry out the following checks:

1. Define the material of your roller shutter.

2. Calculate the surface area of the roller shutter (length × height = m².....?

3. See data in Table A and check whether the corresponding tubular motor code for your tubular motor is listed.

CAUTION! - If the motor is not appropriate, halt the installation and contact the Helpdesk.

Table A	Max. m² ↓
Material ↓	2.8	5	5.6	10
Wood	RM 3017 SH			-
PVC/Aluminium	RM 3017 SH

3.1.1 -Warnings

• This tubular motor can automate a roller shutter where the length of the case (the closed housing containing the roller tube which is located above the window) is 90mm longer than the roller shutter width (fig. 3).
• The tubular motor can only be installed to the interior of a sheet metal roller tube, with octagonal cross-section, with an inner circle diameter of 60mm and an included sheet thickness between 0.6 and 1mm (fig. 4).

• The length of the roller tube must be calculated taking into account the following advised minimum and maximum limits:

• the minimum length must be, where possible, slightly greater than the length of the roller shutter to be automated;

• the maximum length must be equal to the length of the existing case less 90 mm.

Allow 45mm at each end of the tube (fig. 5).

Details of RMKIT AXS 3017 SH Kit lifting capacity

Note that RMKIT AXS 3017 SH kit allows motorisation of a roller shutter whose carriage weight is 55kg maximum for a height of 2500mm maximum. These lifting capacities do not take into account any excessive friction that may occur.

5

PHASE 4

4.1 - AUTOMATION COMPONENTS INSTALLATION

The installation operations described in this phase may also be carried out by unqualified personnel, provided that they comply scrupulously and in the order indicated, with the instructions given.

Caution! - Improper installation may cause serious injury to the person who performs the work and to those who will use the installation.

1. Disassemble the various components from the existing shutter. Remove the existing roller shutter by following the numerical order given in "example A" whilst taking into account the following RECOMMENDATIONS:

2. Before starting work, fully lower the roller shutter.

- Before removing the tube, you must locate the exact point of its axis of rotation, by measuring and recording the two meas

urements shown in fig. 6.

• Do not remove the shutter from its guides; leave the shutter lowered during all successive component installation phases.

• Determine the position of the axis of rotation of the tube. - The new tube must be installed in the same position as the preceding tube, using the measurements taken during removal of the existing shutter (fig. 6).

• If a single tube length is sufficient, cut it to length if necessary. - Cut the tube carefully on the basis of the previously determined tube length (see Phase 3), without distorting its end profile. Caution! - In order not to damage the motor fitted within the tube and to enable the cap to be inserted, the length of the tube fitted with the motor, if it must be cut, must never be less than 635~mm .
• If a single tube length is not sufficient. After determining the total length of the roller tube by referring to the information shown on page 3, proceed with assembly of the octagonal tube sections. The cut tube sections must respect the recommendations above.

For a tube length between 635mm and 1000mm :

Cut the standard tube to size, do not have a dimension less than 635 mm. Insert the cap.

For a tube length between 1001 mm and 1580 mm:

Cut the telescopic tube by 150 mm on the narrow side. The length obtained is 850 mm. Assemble the standard tube with the cut telescopic tube. Lock the tubes using the 2 self-tapping screws. Then cut the tube obtained to the total desired length. Insert the cap.

For a tube length between 1581 mm and 1800 mm:

Use the full telescopic tube and assemble it with the standard tube. Ensure that the telescopic tube has a minimum visible section of 800mm . Lock the tubes using the 2 self-tapping screws. Then cut the tube thus obtained to the total desired length. Insert the cap.

For a tube length between 1801 mm and 2600 mm:

Use the two full entire telescopic tubes and assemble them with the standard tube. Adjust the two telescopic tubes to obtain the total desired length. Ensure that the telescopic tubes have a maximum visible section of 800mm . Lock the tubes using the 2 self-tapping screws. If necessary, cut the tube opposite the motor by a 430mm maximum to obtain the total desired length. Insert the cap.

Caution! - During all operations to fix the motor head to the case, ensure that the tube is always supported on the opposite side (cap side) so that the motor head does not suffer any torsion effect once fixed.
7

05a. Thread the octagonal crown over the motor tube and push it, as far as the motor head (fig. 8a). Important - slide the crown groove into the protrusion found on the bushing of the limit switches.

05b. Fit the drive wheel to the self-locking mechanism on the motor shaft, by matching up the two arrows on the two devices (fig. 8b). Note - if you wish to disconnect the wheel, press the "Push" button and extract it.

Measure the motor as shown in fig. 8c.

05c. (fig. 9) Align the adapter groove (a), with that on the drive wheel (b). Then insert the motor into the roller tube, by sliding the two grooves a and b in relation to the protrusion (c) found inside the roller tube.

05d. (fig. 9a) Screw the supplied screw into the tube (self-tapping 3.9 × 13, UNI 8118) at the point where the drive wheel is located inside the tube (use the measurement carried out in fig. 8c). This step enables the wheel to be correctly locked with the tube.

Caution! - To determine the exact point to place the screw, measure as shown below.

1. At the other end, insert the telescopic cap into the tube (fig. 10). During the operation, align groove (d) found on the cap with the groove (c) found inside of the roller tube.

1. Fit the roller on to the pivot of the telescopic cap (fig. 11).

1. The tube is now ready to be installed in the case. Caution! - Before continuing, ensure that the shutter is fully within the edge guides and that the shutter is completely lowered.
2. Choose the side on which to position the motor head. – For safety reasons, the motor head and power cable must be positioned on the side on which the mains power supply is located (fig. 13).
3. Fix the support intended for the telescopic cap (fig. 12a) and the motor head (fig. 12b), to the position determined in point 02 (fig. 6). Screws not supplied.

Caution! - When cutting, ensure that the tube profiles are not deformed at their extremities.

1. Install the tube (with the motor) on the supports as follows:

a) - fix the motor head to the support (fig. 13a);
b) - finally, at the other end of the tube, slide the roller into the support interior (fig. 13b).

Caution! - If the tube does not enter into the right and left supports, it is possible to remove the locking screws, adjust the length of the telescopic tube(s), then re-lock the tubes using the locking screws.

1. Carefully position and affix the power cable to the inside of the case, in its final position. Caution! - linside the case, the power cable must be placed far away from moving parts (fig. 14).

1. Thread the four carriage attachments (supplied) into the free groove of the first slat (at the top) of the roller shutter (fig. 15) and position them as follows: measure the carriage length, divide this measurement into 5 equal parts and position the carriage attachments at around 1/5^th , 2/5^th , 3/5^th and 4/5^th of the length of the apron (fig. 16).

1. Fix the four carriage attachments to the tube as shown in fig. 17. A) Unhook the two fixing clips (A). B) Insert the fixing hooks into the slots in the tube and secure the clips (A).

17

INSTALLATION OF CONTROL SWITCH TO WALL

1. To install the control switch (code 55530001-NH), follow the instructions step by step, as shown in fig. 18-a-b-c.

Caution! - The control switch must be placed as follows:

• in a location which is not accessible to outsiders;
• in sight of the shutter but far away from moving parts;
• on the same side of the shutter as the electric cable from the motor and the power supply cable from the mains;
• at a height not less than 1.5m above ground.

18 a

b

c
d

To make this electrical connection, read "PHASE 5".

e

f

PHASE 5

5.1 - ELECTRICAL CONNECTIONS

CAUTION! - Scrupulously respect the connections shown in this manual; an incorrect connection can cause failures or hazardous situations.

5.1.1 - Connect the control switch to the automation system (fig. 18d and 19)

To connect a power cable to the terminal, hold down the lever (white or red) on the auto-locking system, insert the wire into the hole and release the lever. To disconnect the cable from the terminal, press and hold the lever down, and pull the cable.

5.5.2 - Connect the automation system to the electric grid (fig. 19)

CAUTION! - Connection operations described in this phase must be carried out by a qualified electrician, whilst observing these instructions and the safety standards in force in the country of installation.

Connect the automation system to the mains using a power cable made up of three conductors:

• brown wire, for connection to "Phase";
• blue wire, for connection to "Neutral";
• yellow-green wire, for connection to "Earth".

5.5.3 - Installing protective devices on the electrical power supply line

In accordance with electrical installation rules, the electric grid supplying the motor must include a short-circuit protection device and a device to disconnect from the electric grid.

Caution! - The disconnection device must enable complete disconnection from the power supply, under the conditions determined by overvoltage category III.

The disconnection device must be placed near the automation system and, if it is not visible, a system must be included to prevent any accidental, unauthorised reconnection to the power supply to avoid any hazardous situations.

Note - The two devices are not included in the package.

PHASE 6

6.1 - FIRST COMMISSIONING AND ELECTRICAL CONNECTIONS CHECKS

When the electrical connections are complete, before continuing, you must immediately check that the connections have been carried out correctly, and therefore that the installation works. To do this, with the roller shutter fully lowered, carry out the following operations.

1. Switch on the automation system.
2. Press the button▲ and check if the shutter makes the Upward movement.

CAUTION! - If the shutter does not move, carry out the following operations:

1. Isolate the power supply.
2. On the switch, invert the connection between the Brown and Black conductors.
3. Restore the power supply.
4. Check the Upward manoeuvre again using the button▲.
5. Finally, complete installation of the control switch (fig. 18e-f).

PHASE 7

7.1 - PROGRAMMING LIMIT SWITCHES

Programming the motor involves configuring the two sides: one functioning as the TOP "0" limit switch (placed at the end of the Upward movement) and one functioning as the BOTTOM "1" limit switch (placed at the end of the Downward movement). Configuring the two sides enables the motor to stop the shutter movement automatically at the end of the Upward and Downward movement. To position the two sides at the desired points, carry out the procedure shown in Table A. To adjust the two screws shown in the procedure, use key 585.10200, supplied.

TABLE B - Limit switch settings

Name of the limit switches:

• HIGH "0" limit switch: located at the end of the shutter's upward movement.
• LOW "1" limit switch: located at the end of the shutter's downward movement.

01 Press and hold the button; wait for the shutter to close fully then release the button.
02 Stand in front of the shutter and answer the following questions:

1) is the end of the roller where the motor head protrudes located to your RIGHT or to your LEFT?
2) is the roller positioned in FRONT of the shutter or BEHIND the shutter?

03 Observe the figures below and identify the configuration corresponding to your previous replies (A, B, C or D) and take note of which screw must be used – in the subsequent steps of the procedure – to adjust a specific limit switch.

Configuration A

motor to the LEFT.
- roller BEHIND the shutter.

Configuration B

motor to the LEFT.
- roller in FRONT of the shutter.

Configuration C

motor to the RIGHT.
- roller BEHIND the shutter.

Configuration D

motor to the RIGHT.
- roller in FRONT of the shutter.

04 To set the "0" limit switch:

Press and hold the button, observe the upward movement and ...

• if the shutter moves beyond the level in which the "0" limit switch must be set, stop the movement immediately by releasing the button and bring the shutter to its initial position, while keeping the button pressed. Next, turn a few times (in the direction of the “-” sign) the adjustment screw linked to the "0" limit switch. Lastly, repeat Point 04 several times (if necessary) until reaching the desired level for the "0" limit switch.
• if the shutter stops before the level in which the "0" limit switch must be set, release the button and turn the adjustment screw linked to the "0" limit switch little by little (in the direction of the "+" sign) until reaching the desired level for the "0" limit switch. Note - at every turn of the screw the motor advances and stops in a new position.

05 To set the "1" limit switch:

With the shutter fixed on the "0" limit switch, identify the adjustment screw linked to the "1" limit switch and turn it a few times in the direction of the "- sign.

Next, press and hold the button, observe the downward movement and ...

• if the shutter moves beyond the level in which the "1" limit switch must be set, stop the movement immediately by releasing the button and bring the shutter to its initial position, while keeping the button pressed. Next, turn a few times (in the direction of the “-” sign) the adjustment screw linked to the "1" limit switch. Lastly, repeat Point 05 several times (if necessary) until reaching the desired level for the "1" limit switch.
• if the shutter stops before the level in which the "1" limit switch must be set, release the button and turn the adjustment screw linked to the "1" limit switch little by little (in the direction of the "+" sign) until reaching the desired level for the "1" limit switch. Note - at every turn of the screw the motor advances and stops in a new position.

WHAT TO DO IF... (guide to problem resolution)

The motor does not move even though the power supply is present:

• check whether the thermal protection has been activated: in this case, it is sufficient to wait until the motor cools;
• check the presence of the mains voltage and the correspondence between the measured values and the engine plate data, by measuring between Common and the electrical phase supplied; to finish, try supplying the opposite electric phase;
• check whether the two limit switches, due to incorrect adjustment, activate at the same time; in this case, turn the two adjustment screws a few turns in a clockwise direction (+) .

If, at the end of these checks, the motor persists in not moving, there is probably a serious failure.

PRODUCT DISPOSAL

This product is an integral part of the automation system and must therefore be scrapped with the rest of the latter.

As for installation, at the end of the life of this product, the dismantling operations must be carried out by qualified personnel.

This product is made from various materials: some may be recycled, others must be scrapped. Research the recycling or disposal systems provided by the standards in force in your country for this product category.

CAUTION! - Some components of the product may contain polluting or hazardous substances which could, if disposed of in nature, have harmful effects on the environment and on people's health.

As indicated by the symbol shown, it is forbidden to discard this product in household refuse collection facilities. Sort the components, to ensure their elimination in accordance with local standards in force, or return the product to the seller when purchasing a new equivalent product.

A CAUTION! - The local regulations in force may impose heavy penalties in the event of illegal disposal of this product.

TECHNICAL CHARACTERISTICS

WARNING: All technical characteristics shown refer to an ambient temperature of 20^ (± 5^) . Nice S.p.a. reserves the right to make changes to the product when it deems this necessary, whilst guaranteeing the same functions and usage for which the product is intended.

• Power supply voltage and frequency; Current and power;
  Torque and speed: See technical data on the label on the motor
  Motor body diameter: 45mm
  Continuous operation nominal duration: maximum 4 minutes
  Degree of protection: IP 44
  Minimum operating temperature: -20^

EC DECLARATION OF CONFORMITY

Declaration in accordance with Directives: 2014/35/EU (LVD) and 2014/30/EU (EMC)

RM 1517 SH, RM3017 SH, RM5012 SH are products of NICE S.p.a. (TV) I

The content of this declaration corresponds to that specified in the official document deposited at the Nice S.p.a. headquarters and, in particular, to the latest revised edition available prior to the publishing of this manual. The text herein has been re-edited for editorial purposes. A copy of the original declaration can be requested from Nice S.p.a. (TV) I.

Declaration number: 578/RM

Revision: 0

Language: EN

Manufacturer's name: NICE S.p.A.
- Address: Via Pezza Alta N°13, 31046 Rustignè di Oderzo (TV) Italy
- Type of product: Tubular motor for roller shutters and awnings
- Model / Type: RM 1517 SH, RM 3017 SH, RM 5012 SH
- Accessories: none.

The undersigned Roberto Griffa, as Chief Executive Officer, hereby declares under his own responsibility that the product identified above complies with the provisions of the following directives:

DIRECTIVE 2014/35/EU OF THE EUROPEAN PARLIAMENT AND COUNCIL of 26 February 2014 on the approximation of the laws of Member States relating to the making available on the market of electrical equipment designed for use within certain voltage limits (recast), according to the following harmonised standards: EN 60335-1:2002 + A1:2004 + A11:2004 + A12:2006 + A2:2006 + A13:2008 + A14:2010 + A15:2011; EN 60335-2-97:2006 + A11:2008 + A12:2015 + A2:2010; EN 62233:2008
DIRECTIVE 2014/30/EU OF THE EUROPEAN PARLIAMENT AND COUNCIL of 26 February 2014 on the approximation of the laws of Member States relating to electromagnetic compatibility (recast), according to the following harmonised standards: EN 55014-1:2006 + A1:2009 + A2:2011 ; EN 55014-2:1997 + A1:2001 + A2:2008 ; EN 61000-3-2:2014 ; EN 61000-3-3:2013

Oderzo, 28 July 2016

Ing. Roberto Griffin

(Chief Executive Officer)

—FASE1