TREADWELL NEO - Electric bike CANNONDALE - Free user manual and instructions

USER MANUAL TREADWELL NEO CANNONDALE

• Page 1 of 8 Technical Supplement (EN) MY20 Quick Neo SL, Treadwell Neo w/ Ebikemotion® X35 Drive System About Technical Supplements This document is intended only for competent, experienced bicycle mechanics familiar with bicycle terminology, service techniques and equipped with proper tools. This document is not an Owner’s Manual or Owner’s Manual Supplement. These resources can be found as downloadable Adobe PDFs from our website : www.cannondale.com CONTENTS OTHER RESOURCES Cable Routing Frame Overview p. 2
• Ebikemotion® Drive System Manuals Cable Routing Rear Wheel p. 3
• The following internet links will direct you to the drive manufacturer’s website and a specific user manual or quick guide you will need to read and consult: Bottom Bracket & Cover p. 6
• Internal Battery Assembly Overview p. 4
• URL Internal Battery Replacement p. 5
• https://www.ebikemotion.com Specifications & Replacement Parts http://iWocONE-Quick-User-Guide Symbols in Use p. 8

- NGLI-2 synthetic grease - Loctite® 242 (blue) or equivalent http://User-Guide-X35-Connection+Mount http://User-Guide-X35-Care+Maintenance Periodically, check back with the manufacturers’ website for revisions and/or additions to drive system manuals. N·m - Newton meter WARNING Information intended for service professionals only. Improper mechanical work increases the risk of an accident. Any bicycle accident has risk of serious injury or death. Release : 11/06/19 If you have any questions about this supplement please call: Your Warranty/Technical Representative Page 2 of 8 Technical Supplement Cable Routing MY20 Quick Neo SL, Treadwell Neo Frame Overview The DT is an extrusion that has 2 compartments. The top compartment is for brake and RD housing.

Sen All treadwell have rear lights. EQ has front and rear. Light wire comes out bottom of battery. Identification

1. Battery, External (optional)

2. Battery, Internal

4. Water Bottle Mounting Bolts

5. Headtube Plastic Cable Sheet

137379 Rev 1 - Release : 11/06/19 RB - Rear Brake Line RD - Rear Derailleur Housing DU - Drive Unit Cable FD - Front Derailleur Housing CP Charge Port Cable CC - iWoc® ONE Cable Sen - PAS Sensor Cable Page 3 of 8 Technical Supplement Cable Routing MY20 Quick Neo SL, Treadwell Neo Rear Wheel

Sen Identification Secure drive unit cable (DU) to frame with clips. Prevent cable from contacting brake rotor. 137379 Rev 1 - Release : 11/06/19

1. X35 Drive Unit (rear hub)

RB - Rear Brake Line RD - Rear Derailleur Housing DU - Drive Unit Cable FD - Front Derailleur Housing Sen - PAS Sensor Cable Page 4 of 8 Technical Supplement Internal Battery MY20 Quick Neo SL, Treadwell Neo Assembly Overview

M5 X 12 Max. NOTICE Identification

1. Battery, Internal

2. Upper Battery Cables

3. Lower Battery Cables

Mounting Bolts 137379 Rev 1 - Release : 11/06/19 a. Flat side b. Curved side Do not use mounting bolts longer than the maximum specifed. Longer bolts will protrude into the down tube and damage the internal battery. Page 5 of 8 Technical Supplement Internal Battery MY20 Quick Neo SL, Treadwell Neo Replacement Procedure Remove Install

Disconnect the rear hub and battery connector on the left chainstay

2. Disassemble the headset cap so that the fork

may be lowered slightly within the headtube. This is required to enable adequate cable slack.

3. Remove the retaining bolt for the iWoc® ONE

on the top tube and lift up the device. Disconnect it from the battery cable.

4. Disconnect any attached optional lighting from

the battery connector.

5. Remove the bottom bracket cover.

6. Remove the screws and lift up the charge port.

Disconnect the device from the battery cable.

7. At the bottom bracket:

Disconnect the wheel sensor, drive unit battery connectors.

8. Remove the three bolts and washers on the

underside of the downtube to release the internal battery.

9. Slide the internal battery down and out of the

bottom bracket opening. Attach the three battery spacers onto the replacement internal battery at the mounting points on the lower surface of the battery. Affix the flat side of the spacers to the battery over the mounting holes.

2. Insert the upper parts of the battery into the

downtube. Make sure other cables and housing inside the downtube are positioned on the top of the battery inside the downtube. Align the holes in the battery with the holes in the frame and install the washers and bolts. Apply Loctite 242 (blue) to the bolt threads and tighten to the specified torque.

3. Reconnect the battery to the iWoc® ONE and

charge port and re-install both devices into the frame. Tighten to the specified torque.

4. At the bottom bracket:

Reconnect the rear hub and battery cable on the left chainstay. Reconnect the sensor to the battery.

10. Remove the three battery spacers from the

5. Reinstall the bottom bracket cover and tighten

the cover bolt to the specified torque.

11. There are no servicable parts of the battery. The

removed battery must be handled as electronic waste, subject to regulations regarding handling or used batteries in your area.

6. Charge the battery.

137379 Rev 1 - Release : 11/06/19

7. Test the operation of the drive system.

Page 6 of 8 Technical Supplement Cable Routing MY20 Quick Neo SL, Treadwell Neo Bottom Bracket & Cover

FR: Maxle TA/ 100x12 125mm length Bottom Bracket: Type/Width BSA/73mm Front Derailleur N/A Seat Post: Dia./Binder 31.6mm/34.9mm Min. Seat Post Insert ASTM CONDITION 2: General Purpose Riding Intended Use 65mm Max. Weight Limit: Total (Rider+All Equipment)

Axles: Type/Length FR: QR /100 x 9mm" ASTM CONDITION 2: General Intended Use Purpose Riding Max. Weight Limit: Total (Rider+All Equipment)

K76040 K34090 KP312/ K13000 K14040 K21000 K83038 X35 Battery/Charge Mounting Hardware DT Light Cable Grommet Open Oval Grommet x10 (QTY 10) Treadwell Front Rack w/ Bamboo Tray Herrmans H-Trace E-Bike Rear Light Cruise Control Handlebar 740 x 31.8mm Ratchet Lever Maxle 100x12 125mm 137379 Rev 1 - Release : 11/06/19