HGCA4500 - Generator HOMELITE - Free user manual and instructions

USER MANUAL HGCA4500 HOMELITE

(CONNECTEUR NEUTRE RELIÉ AU CADRE, PUNTO NEUTRO CONECTADO AL MARCO) Your generator has been engineered and manufactured to our high standard for dependability, ease of operation, and operator safety. When properly cared for, it will give you years of rugged, trouble-free performance.

You WILL be KILLED or SERIOUSLY HURT if you do not follow the instructions in this operator’s manual. Thank you for your purchase.

SAVE THIS MANUAL FOR FUTURE REFERENCE

Parts Ordering / Service..................................................................................................................................Back Page INTRODUCTION This product has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability have been given top priority in the design of this product, making it easy to maintain and operate.

Grounding the Generator RCHE ON / MA To reduce the risk of shock or electrocution, generator must be properly grounded. The nut and ground terminal on the frame must always be used to connect the generator to a suitable ground source. The ground path should be made with #8 size wire. Connect the terminal of the ground wire between the lock washer and the nut, and tighten the nut fully. Connect the other end of the wire securely to a suitable ground source. 00:00 OFF /

ARRE The National Electric Code contains several practical ways in which to establish a good ground source. If a steel or iron rod is used, it should be at least 5/8 in. diameter, and if a nonferrous rod is used, it should be at least 1/2 in. diameter and be listed as material for grounding. Drive the rod or pipe to a depth of 8 ft. If a rock bottom is encountered less than 4 ft. down, bury the rod or pipe in a trench. All electrical tools and appliances operated from this generator must be properly grounded by use of a third wire or be “Double Insulated.” It is recommended to:

1. Use electrical devices with 3-prong grounded plugs.

2. Use an extension cord with a 3-pole receptacle and a 3-prong plug at opposite ends to ensure continuity of the

ground protection from the generator to the appliance. Check and adhere to all applicable federal, state, and local regulations relating to grounding specifications. Consult a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the generator is properly grounded. Page 2 — English important safety instructions

Carbon Monoxide. Using a generator indoors will KILL YOU IN MINUTES. Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even if you cannot smell the exhaust, you could be breathing CO. Never use a generator inside homes, garages, crawlspaces, or other partly enclosed areas. Deadly levels of carbon monoxide can build up in these areas. Using a fan or opening windows and doors does NOT supply enough fresh air. ONLY use a generator outdoors and far away from open windows, doors, and vents. These openings can pull in generator exhaust. Even when you use a generator correctly, CO may leak into the home. ALWAYS use a battery-powered or battery-backup CO alarm in the home. If you start to feel sick, dizzy, or weak after the generator has been running, move to fresh air RIGHT AWAY. See a doctor. You could have carbon monoxide poisoning.

Read and understand all instructions. Failure to follow all instructions listed below may result in electrocution, fire, and/or carbon monoxide poisoning, which will cause death or serious injury.

National Electric Code requires generator to be grounded to an approved earth ground. Before using the ground terminal, consult a qualified electrician, electrical inspector, or local agency having jurisdiction for local codes or ordinances that apply to the intended use of the ­generator.

SAVE THESE INSTRUCTIONS

This manual contains important instructions that should be followed during installation and maintenance of the generator and batteries. Do not allow children or untrained individuals to use this unit. Never start or run the engine inside a closed or partially enclosed area. Breathing exhaust fumes will kill you. Wear eye protection which is marked to comply with ANSI Z87.1 as well as hearing protection when operating this equipment. Keep all bystanders, children, and pets at least 10 feet away. Wear sturdy and dry shoes or boots. Do not operate while barefoot. Do not operate generator when you are tired or under the influence of drugs, alcohol, or medication. Keep all parts of your body away from any moving parts and all hot surfaces of the unit. Do not touch bare wire or receptacles. Do not use generator with electrical cords which are worn, frayed, bare, or otherwise damaged. Before storing, allow the engine to cool and drain fuel from the unit. Do not operate or store the generator in rain, snow, or wet weather. Store the generator in a well-ventilated area with the fuel tank empty. Fuel should not be stored near the ­generator. Empty fuel tank, close fuel valve, and restrain the unit from moving before transporting in a vehicle. Allow engine to cool for five minutes before refueling. To reduce the risk of fire and burn injury, handle fuel with care. It is highly flammable. Do not smoke while handling fuel. Store fuel in a container approved for gasoline. Position the unit on level ground, stop engine, and allow to cool before refueling. Loosen fuel cap slowly to release pressure and to keep fuel from escaping around the cap. Tighten the fuel cap securely after refueling. Wipe spilled fuel from the unit. Never attempt to burn off spilled fuel under any circumstances. Generators vibrate in normal use. During and after the use of the generator, inspect the generator as well as extension cords and power supply cords connected to it for damage resulting from vibration. Have damaged items repaired or replaced as necessary. Do not use plugs or cords that show signs of damage such as broken or cracked insulation or damaged blades. For power outages, permanently installed stationary generators are better suited for providing back-up power to the home. Even a properly connected portable generator can become overloaded. This may result in overheating or stressing the generator components, possibly leading to generator failure. Use only authorized replacement parts and accessories and follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of shock or injury. Page 3 — English important safety instructions Maintain the unit per maintenance instructions in this Operator’s Manual. Inspect the unit before each use for loose fasteners, fuel leaks, etc. Replace damaged parts.

SPECIFIC SAFETY RULES

When this generator is used to supply a building wiring system: generator must be installed by a qualified electrician and connected to a transfer switch as a separately derived system in accordance with NFPA 70, National Electrical Code. The generator shall be connected through a transfer switch that switches all conductors other than the equipment grounding conductor. The frame of the generator shall be connected to an approved grounding electrode. Failure to isolate the generator from power utility can result in death or injury to electric utility workers. Exhaust contains poisonous carbon monoxide, a colorless, odorless gas. Breathing exhaust can cause loss of consciousness and can lead to death. If running in a confined or partially-enclosed area, the air may contain a dangerous amount of carbon monoxide. To keep exhaust fumes from building up, always provide adequate ventilation. Always use a battery-powered carbon monoxide detector when running the generator. If you begin to feel sick, dizzy, or weak while using the generator, shut it off and get to fresh air immediately. See a doctor. You may have carbon monoxide poisoning. Place the generator on a flat, stable surface. Operate in a well-ventilated, well-lit area isolated from working areas to avoid noise interference. Operating the generator in wet conditions could result in electrocution. Keep the unit dry. Keep the generator a minimum of 3 feet away from all types of combustible material. Do not operate generator near hazardous material. Do not operate generator at a gas or natural gas filling station. Do not touch the muffler or cylinder during or immediately after use; they are HOT and will cause burn injury. Do not connect to a building’s electrical system unless a transfer switch has been properly installed by a qualified electrician. Do not allow the generator’s gas tank to overflow when filling. Fill to 1 in. below the top neck of the gasoline tank to allow for fuel expansion. Check the ventilation hole inside the fuel tank cap for debris. Do not block the vent. Do not smoke when filling the generator with gasoline. Shut down the engine and allow to cool completely before adding gasoline or lubricant to the generator. Do not remove the oil dipstick or the fuel tank cap when the engine is running. Pay close attention to all safety labels located on the generator. Keep children a minimum of 10 feet away from the generator at all times. The unit operates best in temperatures between 23°F and 104°F with a relative humidity of 90% or less. Specific modifications for high-altitude performance are needed if the generator will always be operated at altitudes above 5,000 feet. Contact your nearest authorized service center for more information and to have these modifications performed. Operating voltage and frequency requirement of all electronic equipment should be checked prior to plugging them into this generator. Damage may result if the equipment is not designed to operate within a +/- 10% voltage variation, and +/- 3 hz frequency variation from the generator name plate ratings. To reduce the risk of damage, always have an additional load plugged into the generator if solid state equipment (such as a television set) is used. A power line conditioner is recommended for some solid state applications. Save these instructions. Refer to them frequently and use them to instruct others who may use this product. If you loan someone this product, loan them these instructions also. This generator has a neutral bonded condition. This means the neutral conductor is electrically connected to the frame of the machine. Page 4 — English SYMBOLS The following signal words and meanings are intended to explain the levels of risk associated with this product. SYMBOL SIGNAL MEANING

Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury. CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury. CAUTION: (Without Safety Alert Symbol) Indicates a situation that may result in property damage. Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the product better and safer. SYMBOL NAME DESIGNATION/EXPLANATION Safety Alert Indicates a potential personal injury hazard.

Quart Volume Wet Conditions Alert Do not expose to rain or use in damp locations. Read The Operator’s Manual To reduce the risk of injury, user must read and understand operator’s manual before using this product. Eye Protection Always wear eye protection marked to comply with ANSI Z87.1. Electric Shock Failure to use in dry conditions and to observe safe practices can result in electric shock. Toxic Fumes Running generator gives off carbon monoxide, an odorless, colorless, poison gas. Breathing carbon monoxide can cause nausea, fainting, or death. Page 5 — English SYMBOLS Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the product better and safer. SYMBOL NAME DESIGNATION/EXPLANATION Fire/Explosion Fuel and its vapors are extremely flammable and explosive. Fire or explosion can cause severe burns or death. Hot Surface To reduce the risk of injury or damage, avoid contact with any hot surface. Lifting Hazard To reduce the risk of serious injury, avoid attempting to lift the generator alone. Ground Consult with local electrician to determine grounding ­requirements before operation. Electrocution Failure to properly ground generator can result in electrocution, especially if the generator is equipped with a wheel kit. SERVICE Servicing requires extreme care and knowledge and should be performed only by a qualified service technician. For service, contact your nearest authorized service center or call 1-800-242-4672. When servicing, use only identical replacement parts.

Observe all normal safety precautions to avoid electrical shock.

SAVE THESE INSTRUCTIONS

SUPERFICIES CALIENTE VOUS TUER monoxyde de carbone, un gaz mortel Do not touch the muffler or aluminum cylinder of the engine. HOT SURFACEThey are very HOT and will cause severe burns. Don’t put any flammable or combustible materials in the direct path of the exhaust.

SURFACES TRÉS CHAUDE

Page 7 CALIENTE — English SUPERFICIES electrical extension cord cable size Refer to the table below to ensure the cable size of the extension cords you use are capable of carrying the required load. Inadequate size cables can cause a voltage drop, which can damage the appliance and overheat the cord. Load in Watts Current in Amperes At 120V At 240V

Maximum Allowable Cord Length #8 Wire #10 Wire #12 Wire #14 Wire #16 Wire

500 ft. 300 ft. 200 ft. 125 ft.

350 ft. 200 ft. 125 ft. 100 ft.

250 ft. 150 ft. 100 ft. 50 ft.

150 ft. 100 ft. 65 ft.

175 ft. 125 ft. 75 ft.

90 ft. electric motor loads It is characteristic of common electric motors in normal operation to draw up to six times their running current while starting. This table may be used to estimate the watts required to start “Code G” electric motors; however, if an electric motor fails to start or reach running speed, turn off the appliance or tool immediately to avoid equipment damage. Always check the requirements of the tool or appliance being used compared to the rated output of the generator. Motor Size (H.P.) Running Watts 1/8 Watts Required to Start Motor Repulsion Induction Capacitor Split Phase

CAUTION: Operating voltage and frequency requirement of all electronic equipment should be checked prior to plugging them into this generator. Damage may result if the equipment is not designed to operate within a +/- 10% voltage variation, and +/- 3 hz frequency variation from the generator name plate ratings. To avoid damage, always have an additional load plugged into the generator if solid state equipment (such as a television set) is used. A power line conditioner is recommended for some solid state applications. Page 8 — English electrical generator Capacity Make sure the generator can supply enough continuous (running) and surge (starting) watts for the items you will power at the same time. Follow these simple steps.

1. Select the items you will power at the same time.

2. Total the continuous (running) watts of these items. This

is the amount of power the generator must produce to keep the items running. See the wattage reference chart at right.

3. Estimate how many surge (starting) watts you will need.

Surge wattage is the short burst of power needed to start electric motor-driven tools or appliances such as a circular saw or refrigerator. Because not all motors start at the same time, total surge watts can be estimated by adding only the item(s) with the highest additional surge watts to the total rated watts from step 2. Example: CAUTION: Do not overload the generator’s capacity. Exceeding the generator’s wattage/amperage capacity can damage the generator and/or electrical devices connected to it. Tool or Appliance Typical Continuous* ­(Running) Watts Typical Surge* ­(Starting) Watts Essentials Light Bulb − 75 Watt

Refrigerator/Freezer

Electric Water Heater

   0 Sump Pump − 1/2 HP Heating/Cooling Continuous (Running) Watts Surge (Starting) Watts Window AC, 10,000 BTU

Kitchen 1/3 HP Well Pump

2200 Highest Surge Watts Total Continuous (Running) Watts Plus Highest Additional Surge Watts

POWER MANAGEMENT Furnace Fan − 1/2 HP Family Room Other To prolong the life of the generator and attached devices, it is important to take care when adding electrical loads to the generator. There should be nothing connected to the generator outlets before starting its engine. The correct and safe way to manage generator power is to sequentially add loads as follows:

1. With nothing connected to the generator, start the engine

as described later in this manual.

2. Plug in and turn on the first load, preferably the largest

3. Permit the generator output to stabilize (engine runs

smoothly and attached device operates properly).

4. Plug in and turn on the next load.

5. Again, permit the generator to stabilize.

6. Repeat steps 4 and 5 for each additional load.

Never add more loads than the generator capacity. Take special care to consider surge loads in generator capacity as previously described.

Table Saw/Radial Arm Saw − 10 in.

ground terminal See Figure 1. The safe use of this product requires an understanding of the information on the product and in this operator’s manual as well as a knowledge of the project you are attempting. Before use of this product, familiarize yourself with all ­operating features and safety rules. The ground terminal is used to assist in properly grounding the generator to help protect against electrical shock. Consult with a local electrician for grounding requirements in your area. Spark Plug..................................................Champion F7TC Engine Lubricant Volume.........................................1.16 qt.

MULTIFUNCTIONAL DIGITAL DISPLAY

The multifunctional digital display indicates voltage, frequency, and hours of operation for the current usage period. AC circuit breakerS The circuit breakers are provided to protect the generator against electrical overload. The circuit breaker may be reset by lifting the circuit breaker reset lever. air filter The air filter helps to limit the amount of dirt and dust drawn into the unit during operation. choke lever oil cap Remove the oil fill cap to check and add lubricant to the generator when necessary. oil drainage bolt When changing the engine lubricant, the oil drainage bolt is loosened to allow old engine lubricant to be drained. receptacleS The choke lever is used when starting the engine. fuel valve Your generator has the following single phase, 60 Hz outlets: two 120 Volt AC, 20 Amp duplex receptacles, and one 120/240 Volt AC, 30 Amp twist-lock receptacle. These can be used for operating appropriate appliances, electrical lighting, tools, and motor loads. The flow of fuel through the generator is controlled by the position of the fuel valve. recoil starter grip fuel tank The fuel tank has a capacity of 6.6 gallons. The recoil starter grip is used (along with the engine switch) to start the generator’s engine. Page 10 — English assembly

Do not attempt to operate the generator until assembly is complete. Failure to comply could result in possible serious personal injury. If any parts are damaged or missing do not operate this product until the parts are replaced. Failure to heed this warning could result in serious personal injury.

See Figure 2. The following items are included with the generator: Key No.

This new product has been shipped in a partially assembled condition as described below. Carefully check the packing list below to ensure all items are included in the package; the packing list describes all loose items that are not assembled to the product as shipped. Do not operate the product if any packing list items are already assembled to your product when you unpack it. Call the customer service number below for assistance. Operation of a product that may have been improperly preassembled could result in serious personal injury. Inspect the unit carefully to make sure no damage occurred during shipping. Do not discard the packing material until you have ­carefully inspected and satisfactorily operated the p ­ roduct. If any parts are damaged or missing, please call 1-800-242-4672 for assistance.

Do not attempt to modify this product or create accessories not recommended for use with this product. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury.

Do not attempt to operate the generator until assembly is complete. Failure to comply could result in possible serious personal injury. NOTE: Do not put fuel or lubricant in the generator before installing the feet and wheels. installing feet See Figure 3. Raise the end of the generator where the recoil starter is located high enough to gain access to the frame bottom; securely position props underneath to support. Locate the following items: 2 foot/leg assemblies 4 lock nuts Insert bolts for a foot/leg assembly through the holes on one side of the frame as shown. Install nuts and tighten securely. Repeat with remaining foot. installing the wheels See Figure 4. Wheels are provided to assist in moving the generator to the desired location and should be installed on the side opposite the recoil starter. Locate the following items: 2 axles 2 wheels 2 lock nuts 2 pins Raise the end of the generator opposite the recoil starter high enough to gain access to the frame bottom; securely position props underneath to support. Slide an axle through the hole in the frame as shown. Page 11 — English ASSEMBLY Install a nut on the inside of the frame. Using a wrench, hold the axle firmly while you securely tighten the nut. Slide a wheel over the axle. Insert a pin through the axle. Repeat the process on the other side to install second wheel. Insert a bolt through one of the handles. Insert the handle through a spacer as shown. Insert the bolt through the hole in the frame from the outside. Place a spacer over the bolt as shown. Install a nut over the end of the bolt and tighten securely. attaching the handles

See Figure 5. Locate the following items: 2 bolts 2 nuts 2 handles 4 spacers Do not attempt to lift the unit by the handle assembly. If it is necessary to lift the generator, always grasp by the frame. Use proper lifting techniques to avoid back injury. operation

Carbon Monoxide. Using a generator indoors will KILL YOU IN MINUTES. Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even if you cannot smell the exhaust, you could be breathing CO. Never use a generator inside homes, garages, crawlspaces, or other partly enclosed areas. Deadly levels of carbon monoxide can build up in these areas. Using a fan or opening windows and doors does NOT supply enough fresh air. ONLY use a generator outdoors and far away from open windows, doors, and vents. These openings can pull in generator exhaust. Even when you use a generator correctly, CO may leak into the home. ALWAYS use a battery-powered or battery-backup CO alarm in the home. If you start to feel sick, dizzy, or weak after the generator has been running, move to fresh air RIGHT AWAY. See a doctor. You could have carbon monoxide poisoning. Failure to properly ground generator can result in electrocution, especially if the generator is equipped with a wheel kit. National Electric Code requires generator to be properly grounded to an approved earth ground. Call an electrician for local grounding requirements.

Do not allow familiarity with this product to make you careless. Remember that a careless fraction of a second is sufficient to inflict serious injury.

Do not use any attachments or accessories not recommended by the manufacturer of this product. The use of attachments or accessories not recommended can result in serious personal injury. Before each use, inspect the entire product for damaged, missing, or loose parts such as screws, nuts, bolts, caps, etc. Tighten securely all fasteners and caps and do not operate this product until all missing or damaged parts are replaced. Please call 1-800-242-4672 or contact an authorized service center for assistance. Page 12 — English operation APPLICATIONS This generator is designed to supply electrical power for operating compatible electrical lighting, appliances, tools, and motor loads. BEFORE OPERATING the UNIT Only use OUTSIDE and far away from windows, doors, and vents. NEVER use inside a home or garage, EVEN IF doors and windows are open. Always position the generator on a flat firm surface. CAUTION: Attempting to start the engine before it has been properly filled with lubricant will result in equipment failure. checking/adding lubricant See Figure 6. Engine lubricant has a major influence on engine performance and service life. For general, all-temperature use, SAE 10W-30 is recommended. Always use a 4-stroke motor lubricant that meets or exceeds the requirements for API service classification SJ. NOTE: Non-detergent or 2-stroke engine lubricants will damage the engine and should not be used. Unscrew the oil cap/dipstick and remove. Add stabilizer to fuel tank, then fill with gasoline following previous instructions. NOTE: Fuel stabilizer and gasoline can be mixed prior to filling the tank by using a gas can or other approved fuel container and shaking gently to combine. Replace and secure the fuel tank cap. Start and run the engine for at least 5 minutes to allow stabilizer to treat the entire fuel system. OXYGENATED FUELS DO NOT USE E85 FUEL. IT WILL VOID YOUR WARRANTY. NOTE: Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates stated previously are not covered under warranty. Ethanol. Gasoline containing up to 10% ethanol by volume (commonly referred to as E10) or 15% ethanol by volume (commonly referred to as E15) are acceptable. E85 is not. CAUTION: On a level surface with the engine off, check the lubricant level before each use of the generator. Starting the engine See Figures 8 - 10. Wipe dipstick clean and re-seat in hole; do not rethread. Remove dipstick again and check lubricant level. Lubricant level should fall between the hatched areas on the dipstick. If level is low, add engine lubricant until the fluid level rises to the upper portion of the dipstick. Replace and secure the oil cap/dipstick. checking/adding fuel See Figure 7. Remove the fuel cap. Fill the fuel tank to 1 in. below the top of the fuel neck. Replace and secure the fuel cap. NOTE: Always use unleaded gasoline with a pump octane rating of 86 or higher. Never use old, stale, or contaminated gasoline, and do not use an oil/gas mixture. Do not allow dirt or water into the fuel tank. using fuel stabilizer Fuel gets old, oxidizes, and breaks down over time. Adding a fuel stabilizer (not included) extends the usable life of fuel and helps prevent deposits from forming that can clog the fuel system. Follow fuel stabilizer manufacturer’s directions for correct ratio of stabilizer to fuel. NOTE: If location of generator is not level, the unit may not start or may shut down during operation. Unplug all loads from the generator. Turn the fuel valve to the ON position. Put the engine switch in the ON position. Pull choke. Grasp the recoil starter and pull slowly until resistance is felt. Give the recoil starter a short, brisk pull to start the engine. NOTE: Do not allow the recoil starter to snap back after starting; return it gently to its original place. Let engine run for several seconds, then push choke in. Stopping the engine See Figures 8 - 10. To stop the engine under normal operating conditions: Remove any load from the generator. Turn the fuel valve to the OFF position. Put the engine switch in the OFF ( O ) position. To stop the engine in an emergency situation: Put the engine switch in the OFF ( O ) position.

MULTIFUNCTIONAL DIGITAL DISPLAY

The multifunctional digital display indicates voltage, frequency, and hours of operation for the current usage period. Page 13 — English maintenance changing engine lubricant

See Figure 12. When servicing, use only identical Homelite replacement parts. Use of any other parts may create a hazard or cause product damage. Only the parts shown on the parts list are intended to be repaired or replaced by the customer. All other parts should be replaced at an authorized service center. GENERAL MAINTENANCE Before each use, inspect the entire product for damaged, missing, or loose parts such as screws, nuts, bolts, caps, etc. Tighten securely all fasteners and caps and do not operate this product until all missing or damaged parts are replaced. Please call 1-800-242-4672 or contact an authorized service center for assistance. Keep the generator in a clean and dry environment where it is not exposed to dust, dirt, moisture, or corrosive vapors. Do not allow the cooling air slots in the generator to become clogged with foreign material such as leaves, etc. Do not use a garden hose to clean the generator. Water entering the fuel system or other internal parts of the unit can cause problems that will decrease the life of the generator. To clean the unit: Use a soft bristle brush and/or vacuum cleaner to loosen and remove dirt and debris. Clean air vents with low pressure air that does not exceed 25 psi. Wipe the exterior surfaces of the generator with a damp cloth. checking/CLEANING AIR FILTER See Figure 11. For proper performance and long life, keep air filter clean. Open the clasp on the air filter cover. Remove cover and set aside. Remove the filter element. Remove the filter gasket. Wipe with a clean cloth and replace in the air filter unit. If the filter element is dirty, clean with warm, soapy water. Rinse and let dry. Remove the oil cap/dipstick. Place a container underneath the oil drainage bolt to collect used lubricant as it drains. Unscrew the oil drainage bolt and remove. Allow lubricant to drain completely. Reinstall the oil drainage bolt and tighten securely. Refill with lubricant following the instructions in the ­Checking/Adding Lubricant section. Reinstall the oil cap/dipstick. Note: Used lubricant should be disposed of at an ­ pproved disposal site. See your local oil retailer for more ­information. spark plug maintenance See Figure 13. The spark plug must be properly gapped and free of deposits in order to ensure proper engine operation. To check: Remove the spark plug cap. Clean any dirt from around base of spark plug. Remove spark plug using wrench (not included). Inspect spark plug for damage, and clean with a wire brush before reinstalling. If insulator is cracked or chipped, spark plug should be replaced. NOTE: If replacing, use the following recommended spark plug or equivalent: Champion F7TC. Measure plug gap. The correct gap is 0.028−0.031 in. (0.7-0.8 mm). To widen gap, if necessary, carefully bend the ground (top) electrode. To lessen gap, gently tap ground electrode on a hard surface. Seat spark plug in position; thread in by hand to prevent cross-threading. Tighten with wrench to compress washer. If spark plug is new, use 1/2 turn to compress washer appropriate amount. If reusing old spark plug, use 1/8 to 1/4 turn for proper washer compression. NOTE: An improperly tightened spark plug will become very hot and could damage the engine. Apply a light coat of engine lubricant to the element, then squeeze it out. Replace the element in the air filter unit. Replace the air filter cover and close the clasp to ­secure. NOTE: Do not run the generator without the air filter or gasket. Rapid engine wear will result. Page 14 — English maintenance

CLEANING THE EXHAUST PORT AND

MUFFLER Draining the fuel tank Depending on the type of fuel used, the type and amount of lubricant used, and/or your operating conditions, the exhaust port and muffler may become blocked with carbon deposits. If you notice a power loss with your gas-powered products, you may need to remove these deposits to restore performance. We highly recommend that only qualified service technicians perform this service. Turn the fuel valve to the OFF position. Turn the engine switch off ( O ). Remove the fuel line from the petcock by squeezing the ends of the retaining clip and sliding the fuel line off. Install one end of a drain line over the petcock, and place the other end in a fuel container large enough to catch the fuel being drained from the tank. Turn the fuel valve to the ON position. spark arrestor See Figures 14 - 15. The spark arrestor must be cleaned or replaced every 50 hours or yearly to ensure proper performance of your product. Spark arrestors may be in different locations depending on the model purchased. Please contact your nearest service dealer for the location of the spark arrestor for your model. To clean the spark arrestor: Remove the four hex head bolts that secure the muffler outlet cover plate. Remove the heat shield. When the fuel has drained from the tank, close the fuel valve and reinstall fuel line on petcock. draining the carburetor Turn the engine switch off ( O ). Turn the fuel valve to the OFF position. Position a suitable container under the carburetor drain screw to catch fuel; loosen the screw. Allow fuel to drain completely into container. Retighten drain screw. Remove the screw that secures the muffler outlet cover and spark arrestor. NOTE: Consult hazardous waste management guidelines in your area for the proper way to dispose of used fuel. Pull the spark arrestor out of the muffler outlet. Transporting Clean the spark arrestor with a wire brush. Reinstall the muffler outlet cover and spark arrestor, and tighten the screw. Reinstall the shield and the four hex head screws. Tighten the screws securely. Turn engine switch OFF ( O ). Turn the fuel valve to the OFF position. Make sure engine and exhaust of unit is cool. Empty the fuel tank. Do not drop or strike unit or place under heavy objects. draining fuel tank/carburetor See Figures 16 - 17. To help prevent gum deposits in the fuel system, drain the fuel from the tank and carburetor before storing. Page 15 — English MAINTENANCE storage When preparing the generator for storage, allow the unit to cool completely then follow the guidelines below. storage time prior to storing Less than 2 months Drain gasoline from tank and dispose of in a suitable container according to state and local ­ordinances. 2 months to 1 year Drain fuel from carburetor. Drain gasoline from tank and dispose of in a suitable container according to state and local ­ordinances. 1 year or more Drain fuel from the carburetor. Remove spark plug. Drain gasoline from tank and dispose of in a suitable container according to state and local ­ordinances. Put a tablespoon of engine oil into the spark plug cylinder. Turn the engine slowly with the pull rope to distribute the oil. Reinstall spark plug. Change engine lubricant. After removal from storage: Fill with fresh gasoline. MAINTENANCE SCHEDULE Before each use Check Engine Lubricant Every 6 months or 100 hours of operation Every year or after 300 hours of operation

Change Engine Lubricant Check Air Filter After 1st month Every 3 months or 20 hours of or 50 hours of operation operation

Check/Adjust Spark Plug

Check/Adjust Idle Speed

Clean Fuel Tank and Filter*

• These items should only be carried out by an authorized service center. NOTE: Maintenance should be performed more frequently when generator is used in dusty areas. When generator has exceeded the maximum figures specified in the table, maintenance should still be cycled ­according to the intervals of time or hours stated herein. Page 16 — English troubleshooting PROBLEM POSSIBLE CAUSE Engine will not start. Engine switch is off. No fuel. Lubricant level is low. Engine lacks power. Fuel element clogged. AC receptacle does not work. Circuit breaker is off. Item plugged in is defective. SOLUTION Turn engine switch to ON. Fill fuel tank. Check engine lubrincant level and fill, if ­necessary. Fuel valve is off. Turn fuel valve on. Spark plug faulty, fouled, or improperly Replace spark plug. gapped. Choke lever is in RUN position. Move choke lever to START position. Engine stored without treating or Drain fuel and carburetor. Refuel with draining gasoline, or refueled with bad fresh gasoline. gasoline. Check air filter element. Clean or ­replace as needed. Engine stored without treating or Drain fuel and carburetor. Refuel with draining gasoline, or refueled with bad fresh gasoline. If problem continues, gasoline. contact your nearest authorized service center. Generator makes a “spark knock” or An occasional light “knocking” or “ping“pinging” noise. ing” under heavy load is not a cause for concern. However, if the knocking or pinging occurs under normal load at a steady engine speed, the problem may be with the brand of gasoline being used. Turn ON the AC circuit breaker. Try a different item. Switch to a different brand of gasoline, making sure that the octane rating is 86 or higher. If problem continues, contact your nearest authorized service center. If problem persists after trying the above solutions, contact your nearest authorized service center for assistance. The following symptoms may indicate problems that will affect the emissions level of the unit: Hard starting or stalling after starting Rough idle Misfiring or backfiring under load Afterburning (backfiring) Black exhaust smoke or high fuel consumption If you encounter any of these symptoms, have the unit inspected and repaired by the nearest authorized service ­center. Page 17 — English WARRANTY LIMITED WARRANTY WARRANTY COVERAGE Homelite Consumer Products, Inc., (the Company) warrants to the original retail purchaser that this Homelite Product is free from defects in material and workmanship and agrees to repair or replace, at the Company’s discretion, any defective Product free of charge within these time periods from the date of purchase: Two years, if the Product is used solely for personal, family, or household use; 90 days, if the Product is used for business or commercial use. This warranty applies only to Products sold within the United States of America, the District of Columbia, Canada, Mexico, the Commonwealth of Puerto Rico, the Virgin Islands, or Guam. This warranty is not transferable and does not cover damage resulting from defects other than in material or workmanship, or damage caused by unreasonable use, including the failure to provide reasonable and necessary maintenance. Other items not covered under this warranty include: Transportation charges for sending the product to the Company or its authorized service representative for warranty service, or for shipping repaired or replacement products back to the customer; these charges must be borne by the original retail purchaser. Damages caused by abuse, accident, misuse, neglect, alteration, modification, the effects of corrosion, erosion, normal wear and tear or repairs by other than the Company or its authorized service representative. In addition this warranty does not cover: Tune-ups – Spark Plugs, Carburetor, Carburetor Adjustments, Ignition, Filters, Oil Change Wear items – Recoil Starter Rope, Engine Brushes, Cotter Pins, Wheels Warranty is voided if the customer fails to install, maintain and operate the product in accordance with the instructions and recommendations of the Company as set forth in the Product’s operator’s manual or if the Product is used as rental equipment. The Company will not pay for repairs or adjustments to the Product, or for any costs or labor, performed without the Company’s prior authorization.

SAVE YOUR SALES SLIP

Proof of purchase in the form of your dated sales receipt, cash register slip, etc., will be required before the Company and/or its authorized service representatives can perform warranty service on the Product.

EXCLUSIONS AND LIMITATIONS

For warranty service: Call toll free 1-800-242-4672, or write to Homelite Consumer Products, Inc., 1428 Pearman Dairy Road, Anderson, SC 29625. For warranty service outside the USA, please contact your local Homelite dealer. Page 18 — English WARRANTY

EPA EMISSION CONTROL WARRANTY STATEMENT

YOUR WARRANTY RIGHTS AND OBLIGATIONS

The United States Environmental Protection Agency (EPA), together with Chongqing Dajiang Power Equipment Co., Ltd (herein “Dajiang”). are pleased to explain the Emission Control System Warranty on your new small off-road engine. New small off-road engines must be designed, built and equipped to meet stringent anti-smog standards for the federal government. Dajiang will warrant the emission control system on your engine for the periods of time listed below provided there has been no abuse, neglect, unapproved modification or improper maintenance of your engine.

EMISSION CONTROL SYSTEM WARRANTY

Your emission control system may include parts such as the carburetor, ignition, intake and exhaust systems. Dajiang will repair your engine at no cost to you for diagnosis, replacement parts and labor, should a warrantable condition occur. (b) General Emissions Warranty Coverage: Dajiang warrants to the original, end-use purchaser/owner of the new engine or equipment and to each subsequent purchaser/owner that each of its engines is:

MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY

COVERAGE: (1) Designed, built and equipped so as to conform with all applicable regulations adopted by the EPA pursuant to its respective authority, and Emission control systems on 1997 and later model year engines are warranted for two years as hereinafter noted. If, during such warranty period, any emission-related component or system on your engine is found to be defective in materials or workmanship, repairs or replacement will be performed by a Dajiang. Authorized Warranty Service Facility. PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES: As the small off-road engine purchaser/owner, you are responsible for the completion of all required maintenance as listed in your factory supplied Owner’s Manual. For warranty purposes, Dajiang recommends that you retain all receipts covering maintenance on your engine. However, Dajiang cannot deny warranty solely because of the lack of receipts or for your failure to ensure the completion of all scheduled maintenance. As the small off-road engine purchaser/owner, you should, however, be aware that Dajiang may deny any and/or all warranty coverage or responsibility if your engine, or a part/component thereof, has failed due to abuse, neglect, improper maintenance or unapproved modifications, or the use of counterfeit and/or “grey market” parts not made, supplied or approved by Dajiang. You are responsible for presenting your engine to a Dajiang Authorized Warranty Service Facility as soon as a problem occurs. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. Warranty service can be arranged by contacting either your selling dealer or a Dajiang Authorized Warranty Service Facility. IMPORTANT NOTE: This warranty statement explains your rights and obligations under the Emission Control System Warranty (ECS Warranty), which is provided to you by Dajiang pursuant to federal law. The ECS Warranty applies only to the emission control system of your new engine. If there is any conflict in terms between the ECS Warranty and the Dajiang Warranty, the ECS Warranty shall apply except in circumstances where the Dajiang Warranty may provide a longer warranty period. Both the ECS Warranty and the Dajiang. Warranty describe important rights and obligations with respect to your new engine. Warranty service can be performed only by a Dajiang Authorized Warranty Service Facility. When requesting warranty service, evidence must be presented showing the date of the sale to the original purchaser/ owner. The purchaser/owner shall be responsible for any expenses or other charges incurred for service calls and/or transportation of the product to/from the inspection or repair facilities. The purchaser/ owner shall also be responsible for any and/or all damages or losses incurred while the engine is being transported/shipped for inspection or warranty repairs. IF YOU HAVE ANY QUESTIONS REGARDING YOUR WARRANTY RIGHTS AND RESPONSIBILITIES, YOU SHOULD CONTACT DAJIANG OR ITS AGENCY at 1-770-360-0069. Emission Control System Warranty (ECS Warranty) for 1997 and later model engines: (a) Applicability: This warranty shall apply to 1997 and later model year engines. The ECS Warranty Period shall begin on the date the new engine or equipment is purchased by/delivered to its original, enduse purchaser/owner and shall continue for 24 consecutive months thereafter. (2) Free from defects in materials and workmanship which, at any time during the ECS Warranty Period, may cause a warranted emissionsrelated part to fail to be identical in all material respects to the part as described in the engine manufacturer’s application for certification. The ECS Warranty only pertains to emissions-related parts on your engine, as follows: (1) Any warranted, emissions-related parts that are not scheduled for replacement as required maintenance in the Owner’s Manual shall be warranted for the ECS Warranty Period. If any such part fails during the ECS Warranty Period, it shall be repaired or replaced by Dajiang according to Subsection (4) below. Any such pardified, counterfeit and/or “grey market” part. EMISSION RELATED PARTS INCLUDE THE FOLLOWING:

1) Fuel Metering System:

a) Gasoline carburetor assembly and its internal components. b) Fuel filter (if so equipped) c) Carburetor gaskets d) Fuel pump (if so equipped)

2) Air Induction System including:

a) Intake pipe/manifold b) Air cleaner

3) Ignition System including:

a) Spark plug b) Ignition module/coil

4) Muffler Assembly (if so equipped) including:

5) Evaporation Systems

a) Fuel lines b) Fuel line fittings c) Carbon canister d) Canister mounting brackets e) Carburetor purge port connector f) Fuel tank g) Fuel cap h) Clamps

6) Miscellaneous including:

a) Hoses, belts and connectors Page 19 — English

Page 6 — Français Product does not include ground rod or copper wire. National Electric Code requires generator to be properly grounded to an approved earth ground. Call an electrician for local requirements. Using a generator indoorsgrounding

Conduct. #8 305 m (1000 pies) 183 m (600 pies) 114 m (375 pies) 76 m (250 pies)

152 m (500 pies) 91 m (300 pies) 61 m (200 pies) 38 m (125 pies) 7,5

107 m (350 pies) 61 m (200 pies) 38 m (125 pies) 31 m (100 pies)

76 m (250 pies) 46 m (150 pies) 31 m (100 pies) 15 m (50 pies)

46 m (150 pies) 31 m (100 pies) 20 m (65 pies)

53 m (175 pies) 38 m (125 pies) 23 m (75 pies)

46 m (150 pies) 31 m (100 pies)

38 m (125 pies) 20 m (65 pies)

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. CALIFORNIA PROPOSITION 65 SERVICE For parts or service, contact your nearest Homelite authorized service dealer. Be sure to provide all relevant information when you call or visit. For the location of the authorized service dealer nearest you, please call 1-800-242-4672 or visit us online at www.homelite.com. REPAIR PARTS The model number of this product is found on a plate or label attached to the housing. Please record the serial number in the space provided below. MODEL NO.__________________________________