POULAN PO165H42STA - Lawn tractor

PO165H42STA - Lawn tractor POULAN - Free user manual and instructions

Find the device manual for free PO165H42STA POULAN in PDF.

📄 48 pages English EN Download 💬 AI Question 10 questions ⚙️ Specs
Notice POULAN PO165H42STA - page 2
View the manual : Français FR English EN
Pick your language and provide your email: we'll send you a specifically translated version.
Product type Lawn tractor
Brand POULAN
Model PO165H42STA
Engine Briggs & Stratton 16.5 HP
Power 16.5 HP
Cutting width 42 inches (106.7 cm)
Fuel tank capacity 1.25 gallons (4.73 liters)
Fuel type Regular unleaded gasoline (87 octane min.)
Engine oil capacity 3.0 pints (1.42 liters)
Engine oil type SAE 30 (above 0°C), SAE 5W-30 (below)
Spark plug Champion RC12YC (gap 0.76 mm)
Maximum forward speed 5.2 mph (8.4 km/h)
Maximum reverse speed 2.7 mph (4.3 km/h)
Front tire pressure 14 PSI (0.97 bar)
Rear tire pressure 12 PSI (0.83 bar)
Battery 12 V, 28 Ah, 230 CCA
Charging system 3 amps (battery), 5 amps (headlights)
Blade torque 27-35 ft-lbs (36.6-47.5 Nm)
Approximate weight About 220 kg (without driver)
Dimensions (L x W x H) About 180 x 110 x 105 cm
Safety features Operator presence, parking brake, automatic blade stop
Recommended maintenance Oil change every 25 hours, air filter every 100 hours
Spare parts Available through authorized service (number indicated in the manual)
Warranty 2 years for domestic use

Frequently Asked Questions - PO165H42STA POULAN

How to start the POULAN PO165H42STA lawn tractor?
Sit down, apply the parking brake, place the drive control in neutral (N), disengage the blade clutch, set the throttle to choke, and turn the ignition key to START. Release the key as soon as the engine starts. Use choke in cold weather.
How to adjust the cutting height?
Use the attachment lift lever: press the plunger and move the lever to the desired position. Cutting height ranges from about 1.5 to 4 inches (3.8 to 10.2 cm). Adjust gauge wheels if needed to avoid scalping.
How to level the cutting deck?
Park the tractor on a level surface and check tire pressure. Measure the distance from the bottom edge of the deck to the ground on both sides: it should be equal within 6 mm. Adjust the lift link nuts on one side to equalize. Also adjust front-to-rear: the front should be 3 to 12 mm lower than the rear.
What type of engine oil to use and how to change it?
Use high quality oil API SF-SJ: SAE 30 above 0°C, SAE 5W-30 below. For the oil change, run the engine to warm the oil, then remove the drain plug and let it drain into a container. Replace the plug, fill with 3.0 pints (1.42 L) and check the level with the dipstick.
What are the safety precautions on slopes?
Never mow across a slope; mow up and down. Maximum slope of 15 degrees (26.8%). Use a slow speed and avoid sudden changes. If the machine stops on a slope, back up slowly. Do not attempt to stabilize with your foot. Be cautious near ditches and embankments.
How to purge the transmission after first use?
Place the tractor on a level surface, with the brake set. Disengage the transmission (freewheel position). Start the engine at idle, then move the control lever forward for 5 seconds, then backward for 5 seconds, repeat 3 times. Then re-engage the transmission and move forward/reverse slowly for 1.5 m, repeat 3 times. This removes air from the hydraulic system.
How to maintain the battery?
Keep the terminals clean and tight. If the battery is discharged, charge it at 6-10 amps for at least one hour. Clean corrosion with a wire brush and coat terminals with grease. The original battery is maintenance-free: do not open the caps.
What to do if the engine does not start?
First check fuel and oil levels. Make sure the brake pedal is depressed, the blade clutch is disengaged, and the shift lever is in neutral. Check the spark plug, air filter, and fuse. If the problem persists, refer to the Troubleshooting section of the manual.
How to replace the cutting blades?
Raise the cutting deck to the high position. Remove the hex bolt, lock washer, and flat washer. Install the new blade with the sharp edge facing upward. Tighten the bolt to 27-35 ft-lbs (36.6-47.5 Nm). Wear gloves and wrap the blade to avoid cuts.
How to transport the tractor?
Disengage the transmission by placing the freewheel control in the disengaged position (pull and lower). Do not exceed 3.2 km/h (2 mph) when towing. For transport on a trailer, close and secure the hood. Re-engage the transmission by reversing the procedure.

User questions about PO165H42STA POULAN

0 question about this device. Answer the ones you know or ask your own.

Ask a new question about this device

The email remains private: it is only used to notify you if someone responds to your question.

No questions yet. Be the first to ask one.

Download the instructions for your Lawn tractor in PDF format for free! Find your manual PO165H42STA - POULAN and take your electronic device back in hand. On this page are published all the documents necessary for the use of your device. PO165H42STA by POULAN.

USER MANUAL PO165H42STA POULAN

natural_image Illustration of five different tools: pliers, wrench, screwdriver, key, and screwdriver (no text or symbols present)

OWNER'S MANUAL

MODEL NO. PO165H42STA

16.5 HP 42 Inch

Lawn Tractor

- Assembly

Operation

• Customer Responsibilities

• Service and Adjustments

- Storage

- Troubleshooting

- Repair Parts

For Parts and Service, contact our authorized distributor: call 1-800-849-1297

For Technical Assistance: call 1-800-829-5886

Poulan

SAFETY RULES

POULAN PO165H42STA - SAFETY RULES - 1

Safe Operation Practices for Ride-On Mowers

POULAN PO165H42STA - Safe Operation Practices for Ride-On Mowers - 1

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

  • Read, understand, and follow all instructions in the manual and on the machine before starting.
  • Only allow responsible adults, who are familiar with the instructions, to operate the machine.
  • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
  • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
    • Never carry passengers.
  • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.
  • Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.
  • Slow down before turning.
  • Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
    • Turn off blades when not mowing.
  • Stop engine before removing grass catcher or unclogging chute.
    • Mow only in daylight or good artificial light.
  • Do not operate the machine while under the influence of alcohol or drugs.
  • Watch for traffic when operating near or crossing roadways.
  • Use extra care when loading or unloading the machine into a trailer or truck.
  • Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
  • Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.
- Remove obstacles such as rocks, tree limbs, etc.
- Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
- Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
- Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.
- Use extra care with grass catchers or other attachments. These can change the stability of the machine.
- Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
- Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

  • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
  • Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
  • Do not mow on wet grass. Reduced traction could cause sliding.
  • Do not try to stabilize the machine by putting your foot on the ground.
  • Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

  • Keep children out of the mowing area and under the watchful care of another responsible adult.
  • Be alert and turn machine off if children enter the area.
  • Before and when backing, look behind and down for small children.
  • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
    • Never allow children to operate the machine.
  • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

- Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

  • Use only an approved container.
  • Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.
  • Never refuel the machine indoors.
  • Never store the machine or fuel container inside where there is an open flame, such as a water heater.

• Never run a machine inside a closed area.
- Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
- Never tamper with safety devices. Check their proper operation regularly.
- Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
- Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
- Never make adjustments or repairs with the engine running.
- Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.
- Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
- Check brake operation frequently. Adjust and service as required.

SAFETY RULES

POULAN PO165H42STA - SAFETY RULES - 1

Safe Operation Practices for Ride-On Mowers

POULAN PO165H42STA - Safe Operation Practices for Ride-On Mowers - 1

POULAN PO165H42STA - Safe Operation Practices for Ride-On Mowers - 2

natural_image Symbol of a person riding a vehicle with a diagonal line crossing it, no text or numbers present.

POULAN PO165H42STA - Safe Operation Practices for Ride-On Mowers - 3

natural_image Symbolic illustration of a person riding a tractor with a crossed-out arrow and no text or symbols

POULAN PO165H42STA - Safe Operation Practices for Ride-On Mowers - 4

text_image 15°

POULAN PO165H42STA - Safe Operation Practices for Ride-On Mowers - 5

text_image > 15°

POULAN PO165H42STA - Safe Operation Practices for Ride-On Mowers - 6

text_image 15°
  • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
    • Never carry passengers or children even with the blades off.
  • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.
  • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
  • Keep children out of the mowing area and under the watchful care of another responsible adult.
  • Be alert and turn machine off if children enter the area.
  • Before and when backing, look behind and down for small children.
    • Mow up and down slopes (15° Max), not across.
  • Remove obstacles such as rocks, tree limbs, etc.
  • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
  • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
  • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
  • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
  • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

POULAN PO165H42STA - Safe Operation Practices for Ride-On Mowers - 7

Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.

POULAN PO165H42STA - Safe Operation Practices for Ride-On Mowers - 8

CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

POULAN PO165H42STA - Safe Operation Practices for Ride-On Mowers - 9

CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor.

POULAN PO165H42STA - Safe Operation Practices for Ride-On Mowers - 10

CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

POULAN PO165H42STA - Safe Operation Practices for Ride-On Mowers - 11

WARNING

POULAN PO165H42STA - WARNING - 1

Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

POULAN PO165H42STA - WARNING - 2

WARNING

POULAN PO165H42STA - WARNING - 1

Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

TABLE OF CONTENTS

SAFETY RULES 2-3
PRODUCT SPECIFICATIONS 4
CUSTOMER RESPONSIBILITIES ...... 4, 15-18
ASSEMBLY 6-8
OPERATION 9-14
MAINTENANCE SCHEDULE 15

SERVICE AND ADJUSTMENTS ...... 19-23
STORAGE 24
TROUBLESHOOTING 25-26
REPAIR PARTS - TRACTOR 28-43
WARRANTY 46

PRODUCT SPECIFICATIONS

GASOLINE CAPACITY AND TYPE:1.25 GALLONS UNLEADED REGULAR
OIL TYPE (API-SF-SJ):SAE 30 (above 32°F) SAE 5W-30 (below 32°F)
OIL CAPACITY:3.0 PINTS
SPARK PLUG: (GAP: .030")CHAMPION RC12YC
GROUND SPEED (MPH):FORWARD: 5.2 REVERSE: 2.7
TIRE PRESSURE:FRONT: 14 PSI REAR: 12 PSI
CHARGING SYSTEM:3 AMPS BATTERY 5 AMPS HEADLIGHTS
BATTERY:AMP/HR: 28 MIN. CCA: 230 CASE SIZE: U1R
BLADE BOLT TORQUE:27-35 FT. LBS.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/department. We have competent, well-trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

  • Read and observe the safety rules.
  • Follow a regular schedule in maintaining, caring for and using your tractor.
  • Follow the instructions under “Customer Responsibilities” and “Storage” sections of this owner’s manual.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

A spark arrester for the muffler is available through your nearest authorized service center/department (See RE-PAIR PARTS section of this manual).

UNASSEMBLED PARTS

POULAN PO165H42STA - UNASSEMBLED PARTS - 1

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(1) 9/16" wrench

Pliers

(2) 1/2" wrenches

Tire pressure gauge

Utility knife

When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

  • Remove all accessible loose parts and parts cartons from carton.
  • Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat.
  • Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

- Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and locknut. Tighten securely.

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 18-22 FT. LBS TORQUE.

- Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

  • Position front wheels of the tractor so they are pointing straight forward.
  • Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.
  • Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.
  • Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.
  • Snap steering wheel insert into center of steering wheel.
  • Remove protective materials from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

POULAN PO165H42STA - ATTACH STEERING WHEEL (See Fig. 1) - 1

text_image INSERT 3/8 HEX BOLT 3/8 LOCK WASHER LARGE FLAT WASHER STEERING WHEEL STEERING BOOT TABS ADAPTER 5/16 LOCKNUT 5/16 HEX BOLT 5/16 LOCKNUT LOWER STEERING SHAFT TAB SLOTS

FIG. 1

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY (See Fig. 2)

  • Lift seat pan to raised position.
  • If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in CUSTOMER RESPONSIBILITIES section of this manual for charging instructions).

POULAN PO165H42STA - CHECK BATTERY (See Fig. 2) - 1

text_image SEAT PAN

FIG. 2

ASSEMBLY

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment bolt.

  • Remove adjustment bolt, lock washer and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.
  • Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
  • Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.
  • Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.
  • Pivot seat and pan forward and assemble adjustment bolt, lockwasher and flat washer loosely. Do not tighten
    • Lower seat into operating position and sit on seat.
  • Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.
    • Get off seat without moving its adjusted position.
  • Raise seat and tighten adjustment bolt securely.

POULAN PO165H42STA - INSTALL SEAT (See Fig. 3) - 1

text_image SEAT SEAT PAN SHOULDER BOLT FLAT WASHER LOCK WASHER ADJUSTMENT BOLT

FIG. 3
NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See Operation section, page 10, for location and function of controls)

  • Press lift lever plunger and raise attachment lift lever to its highest position.
  • Release parking brake by depressing clutch/brake pedal.
  • Place freewheel control in freewheeling position to disengage transmission (See "TO TRANSPORT" in the Operation section of this manual).
    • Roll tractor forward off skid.
  • Remove banding holding deflector shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See Operation section, page 10, for location and function of controls)

⚠ WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

  • Be sure all the above assembly steps have been completed.
  • Check engine oil level and fill fuel tank with gasoline.
  • Place freewheel control in "transmission engaged" position.
  • Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.
  • Place motion control lever in neutral (N) position.
  • Press lift lever plunger and raise attachment lift lever to its highest position.
  • Start the engine. After engine has started, move throttle control to idle position.
    • Release parking brake.
  • Slowly move the motion control lever forward and slowly drive tractor off skid.
  • Apply brake to stop tractor, set parking brake and place motion control lever in neutral position.
    • Turn ignition key to "OFF" position.
    Continue with the instructions that follow.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

- Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.

√ CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

√ All assembly instructions have been completed.
√ No remaining loose parts in carton.
√ Battery is properly prepared and charged. (Minimum 1 hour at 6 amps).
√ Seat is adjusted comfortably and tightened securely.
√ All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory).
√ Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).
√ Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers.
√ Check wiring. See that all connections are still secure and wires are properly clamped.
√ Before driving tractor, be sure freewheel control is in drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

√ Engine oil is at proper level.
√ Fuel tank is filled with fresh, clean, regular unleaded gasoline.
√ Become familiar with all controls - their location and function. Operate them before you start the engine.
√ Be sure brake system is in safe operating condition.
√ It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See “TO START ENGINE” and “PURGE TRANSMISSION” in the Operation section of this manual).

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

POULAN PO165H42STA - OPERATION - 1

POULAN PO165H42STA - OPERATION - 2
ATTACHMENT CLUTCH ENGAGED

POULAN PO165H42STA - OPERATION - 3
REVERSE

POULAN PO165H42STA - OPERATION - 4
NEUTRAL

POULAN PO165H42STA - OPERATION - 5
HIGH

POULAN PO165H42STA - OPERATION - 6
LOW

POULAN PO165H42STA - OPERATION - 7

POULAN PO165H42STA - OPERATION - 8
PARKING BRAKE

POULAN PO165H42STA - OPERATION - 9

text_image STOP No

IGNITION

POULAN PO165H42STA - OPERATION - 10
ATTACHMENT CLUTCH DISENGAGED

POULAN PO165H42STA - OPERATION - 11

KEEP AREA CLEAR
POULAN PO165H42STA - OPERATION - 12
(SEE SAFETY RULES SECTION)

POULAN PO165H42STA - OPERATION - 13

POULAN PO165H42STA - OPERATION - 14

POULAN PO165H42STA - OPERATION - 15
SLOPE HAZARDS

POULAN PO165H42STA - OPERATION - 16

natural_image Shield-shaped warning sign with a hand symbol inside a circle (no text or numbers)

DANGER, KEEP HANDS AND FEET AWAY

POULAN PO165H42STA - OPERATION - 17

text_image Diagram illustrating vehicle movement and traffic flow with icons for different modes and directional arrows

FREE WHEEL
(Automatic Models only)

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

POULAN PO165H42STA - READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR - 1

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor.

LIGHT SWITCH POSITION: Turns the headlights on and off.

THROTTLE/CHOKE CONTROL: Used for starting and controlling engine speed.

CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine.

PARKING BRAKE: Locks clutch/brake pedal into the brake position.

FREEWHEEL CONTROL: Disengages transmission for pushing or slowly towing the tractor with the engine off.

MOTION CONTROL LEVER: Selects the speed and direction of tractor.

ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position.

IGNITION SWITCH: Used for starting and stopping the engine.

OPERATION

POULAN PO165H42STA - OPERATION - 1

text_image WEAR YOUR SAFETY GLASSES FORESIGHT IS BETTER THAN NO SIGHT

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 5)

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

  • Depress clutch/brake pedal into full “BRAKE” position and hold.
  • Place parking brake lever in “ENGAGED” position and release pressure from clutch/brake pedal. Pedal should remain in “BRAKE” position. Make sure parking brake will hold tractor secure.

POULAN PO165H42STA - TO SET PARKING BRAKE (See Fig. 5) - 1

text_image THROTTLE/CHOKE CONTROL "BRAKE" POSITION CLUTCH/BRAKE PEDAL "DRIVE" POSITION ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION IGNITION KEY "DISENGAGED" POSITION PARKING BRAKE "ENGAGED" POSITION MOTION CONTROL LEVER PARKING BRAKE "DISENGAGED" POSITION

FIG. 5

STOPPING (See Fig. 5)

MOWER BLADES -

- To stop mower blades, move attachment clutch lever to "DISENGAGED" position.

GROUND DRIVE -

  • To stop ground drive, depress clutch/brake pedal into full "BRAKE" position.
  • Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED.

ENGINE -

- Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire".

  • Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use.
    • Never use choke to stop engine.

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY TO BE DISCHARGED, (DEAD).

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

POULAN PO165H42STA - STOPPING (See Fig. 5) - 1

CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 5)

Always operate engine at full throttle.

  • Operating engine at less than full throttle reduces the battery charging rate.
  • Full throttle offers the best bagging and mower performance.

TO MOVE FORWARD AND BACKWARD (See Fig. 5)

The direction and speed of movement is controlled by the motion control lever.

  • Start tractor with motion control lever in neutral (N) position.
  • Release parking brake.
  • Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 5)

The position of the attachment lift lever determines the cutting height.

  • Grasp lift lever.
  • Press plunger with thumb and move lever to desired position.

The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

  • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.
  • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

OPERATION

TO ADJUST GAUGE WHEELS (See Fig. 6)

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.

NOTE: Adjust gauge wheels with tractor on a flat level surface.

  • Adjust mower to desired cutting height (See “TO ADJUST MOWER CUTTING HEIGHT” in the Operation section of this manual).
  • With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 17/32 washer, 3/8 washer, and 3/8-16 locknut and tighten securely.
  • Repeat for opposite side installing gauge wheel in same adjustment hole.

POULAN PO165H42STA - TO ADJUST GAUGE WHEELS (See Fig. 6) - 1

text_image GAUGE WHEEL MOUNTING BRACKET 3/8-16 LOCKNUT 3/8 WASHER GAUGE WHEEL 17/32 WASHER SHOULDER BOLT

FIG. 6

TO OPERATE MOWER (See Fig. 7)

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

  • Select desired height of cut.
  • Start mower blades by engaging attachment clutch control.
    • TO STOP MOWER BLADES - disengage attachment clutch control.

POULAN PO165H42STA - TO OPERATE MOWER (See Fig. 7) - 1
CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

POULAN PO165H42STA - TO OPERATE MOWER (See Fig. 7) - 2

text_image "ENGAGED" POSITION ATTACHMENT LIFT LEVER HIGH POSI- TION LOW POSITION DEFLECTOR SHIELD ATTACHMENT CLUTCH LEVER "DISENGAGED" POSITION

FIG. 7

TO OPERATE ON HILLS

POULAN PO165H42STA - TO OPERATE ON HILLS - 1
CAUTION: Do not drive up or down hills with slopes greater than 15^ and do not drive across any slope.

  • Choose the slowest speed before starting up or down hills.
  • Avoid stopping or changing speed on hills.
  • If slowing is necessary, move throttle control lever to slower position.
  • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.
  • Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED.

  • To restart movement, slowly release parking brake and clutch/brake pedal.
  • Slowly move motion control lever to slowest setting.
    • Make all turns slowly.

TO TRANSPORT (See Figs. 4 and 8)

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located at the rear drawbar of tractor.

  • Raise attachment lift to highest position with attachment lift control.
  • Pull freewheel control out and down into the slot and release so it is held in the disengaged position.
  • Do not push or tow tractor at more than two (2) MPH.
    • To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

POULAN PO165H42STA - TO TRANSPORT (See Figs. 4 and 8) - 1

text_image Diagram illustrating correct and incorrect vehicle collision rules with pictograms for each method.

FIG. 8

TOWING CARTS AND OTHER ATTACHMENTS

Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

OPERATION

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

  • The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
  • Check engine oil with tractor on level ground.
  • Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill.
  • For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART” in the Customer Responsibilities section of this manual).
  • To change engine oil, see the Customer Responsibilities section in this manual.

ADD GASOLINE

- Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

POULAN PO165H42STA - ADD GASOLINE - 1

CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE (See Fig. 4)

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

  • Be sure freewheel control is in the transmission engaged position.
  • Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
  • Place motion control lever in neutral (N) position.
  • Move attachment clutch to "DISENGAGED" position.
  • Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

- Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50°F and above)

  • When engine starts, move the throttle control to the fast position.
  • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50°F and below)

- When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP

  • Before driving the unit in cold weather, the transmission should be warmed up as follows:
  • Be sure the tractor is on level ground.
  • Place the motion control lever in neutral. Release the parking brake and let the clutch/brake slowly return to operating position.
  • Allow one minute for transmission to warm up. This can be done during the engine warm up period.
  • The attachments can also be used during the engine warm-up period after the transmission has been warmed up.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.

PURGE TRANSMISSION

POULAN PO165H42STA - PURGE TRANSMISSION - 1

CAUTION: Never engage or disengage freewheel lever while the engine is running.

To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor.

IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR.

  • Place tractor safely on level surface with engine off and parking brake set.
  • Disengage transmission by placing freewheel control in freewheeling position (See “TO TRANSPORT” in this section of manual).

OPERATION

  • Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.
  • Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

  • Move motion control lever to neutral (N) position. Shut-off engine and set parking brake.
  • Engage transmission by placing freewheel control in driving position (See “TO TRANSPORT” in this section of manual).
  • Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.
  • Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.
  • Your tractor is now purged and now ready for normal operation.

MOWING TIPS

  • Tire chains cannot be used when the mower housing is attached to tractor.
  • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.
    • The left hand side of mower should be used for trimming.
  • Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting.
  • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 9).
  • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.
  • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
  • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.
  • When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

POULAN PO165H42STA - MOWING TIPS - 1

flowchart
graph TD
    A["Vehicle"] --> B{Path 1}
    B --> C["Path 2"]
    C --> D{Path 3}
    D --> E["Path 4"]
    E --> F{Path 5}
    F --> G["Path 6"]
    G --> H{Path 7}
    H --> I["Path 8"]
    I --> J{Path 9}
    J --> K["Path 10"]
    K --> L["End"]

FIG. 9

CUSTOMER RESPONSIBILITIES

MAINTENANCE SCHEDULEFILL IN DATESAS YOU COMPLETEREGULAR SERVICE
TRACTORCheck Brake Operation
Check Tire Pressure
Check Operator Presence and Interlock Systems
Check for Loose Fasteners√5
Sharpen/Replace Mower Blades√3
Lubrication Chart
Check Battery Level√4
Clean Battery and Terminals
Check Transaxle Cooling
Check V-Belts
ENGINECheck Engine Oil Level
Change Engine Oil (with oil filter)√1,2
Change Engine Oil (without oil filter)√1,2
Clean Air Filter√2
Clean Air Screen√2
Inspect Muffler/Spark Arrester
Replace Oil Filter (If equipped)√1,2
Clean Engine Cooling Fins√2
Replace Spark Plug
Replace Air Filter Paper Cartridge√2
Replace Fuel Filter

1 - Change more often when operating under a heavy load or in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.

3 - Replace blades more often when mowing in sandy soil.

4 - Not required if equipped with maintenance-free battery.

5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum. Do not overtighten.

LUBRICATION CHART

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

- Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

  • Check engine oil level.
  • Check brake operation.
  • Check tire pressure.
  • Check operator presence and interlock systems for proper operation.
  • Check for loose fasteners.

POULAN PO165H42STA - BEFORE EACH USE - 1

text_image ①SPINDLE ZERK ①FRONT WHEEL BEARING ZERK ①SPINDLE ZERK ①FRONT WHEEL BEARING ZERK ②ENGINE

①GENERAL PURPOSE GREASE
②REFER TO CUSTOMER RESPONSIBILITIES “ENGINE” SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.

CUSTOMER RESPONSIBILITIES

TRACTOR

Always observe safety rules when performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual).

TIRES

  • Maintain proper air pressure in all tires (See “PRODUCT SPECIFICATIONS” section of this manual).
  • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
  • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately.

  • The engine should not start unless the brake pedal is fully depressed and attachment clutch control is in the disengaged position.
  • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.
  • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.
  • The attachment clutch should never operate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be kept sharp. Replace bent or damaged blades.

BLADE REMOVAL (See Fig. 10)

  • Raise mower to highest position to allow access to blades.
  • Remove hex bolt, lock washer and flat washer securing blade.
    • Install new or resharpened blade with trailing edge up towards deck as shown.

IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY.

  • Reassemble hex bolt, lock washer and flat washer in exact order as shown.
    • Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.

POULAN PO165H42STA - BLADE REMOVAL (See Fig. 10) - 1

text_image TRAILING EDGE UP BLADE CENTER HOLE MANDREL ASSEMBLY LOCK WASHER FLAT WASHER HEX BOLT (GRADE 8)* * A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG. 10

TO SHARPEN BLADE (See Fig. 11)

NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.

  • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.
  • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer).

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

- Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

POULAN PO165H42STA - TO SHARPEN BLADE (See Fig. 11) - 1

text_image CENTER HOLE 5/8" BOLT OR PIN BLADE

FIG. 11

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

  • Keep battery and terminals clean.
  • Keep battery bolts tight.
  • Keep small vent holes open.
    • Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

CUSTOMER RESPONSIBILITIES

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to “leak” power.

  • Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.
  • Rinse the battery with plain water and dry.
  • Clean terminals and battery cable ends with wire brush until bright.
  • Coat terminals with grease or petroleum jelly.
  • Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

The transmission fan and cooling fins should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle.

  • Inspect cooling fan to be sure fan blades are intact and clean.
  • Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your nearest authorized service center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil's SAE viscosity grade according to your expected operating temperature.

POULAN PO165H42STA - LUBRICATION - 1

bar | Category | Value | | -------------- | ----- | | F | -20 | | C | -30 | | 5W-30 | 5W-30 | | 60 | 32 | | 70 | 40 | | 80 | 60 | | 90 | 80 | | 100 | 100 |

FIG. 12

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32^ F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs. 12 and 13)

Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ.

  • Be sure tractor is on level surface.
    • Oil will drain more freely when warm.
    • Catch oil in a suitable container.
  • Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.
  • Remove drain plug.
  • After oil has drained completely, replace oil drain plug and tighten securely.
  • Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual.
  • Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick.

POULAN PO165H42STA - TO CHANGE ENGINE OIL (See Figs. 12 and 13) - 1

text_image OIL FILL CAP/DIPSTICK OIL DRAIN PLUG

FIG. 13

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

CUSTOMER RESPONSIBILITIES

ENGINE COOLING FINS (See Fig. 14)

Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating.

  • Remove screws from blower housing and lift housing and dipstick tube assembly off engine.
    • Cover oil fill opening to prevent entry of dirt.
  • Use compressed air or stiff bristle brush to thoroughly clean engine cooling fins.
    • To reassemble, reverse above procedure.

POULAN PO165H42STA - ENGINE COOLING FINS (See Fig. 14) - 1

text_image SCREWS BLOWER HOUSING SCREWS AIR SCREEN DIPSTICK TUBE ASSEMBLY SPARK PLUG ENGINE COOLING FINS

FIG. 14

AIR FILTER (See Fig. 15)

Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.

- Remove knob(s) and cover.

TO SERVICE PRE-CLEANER

  • Slide foam pre-cleaner off cartridge.
  • Wash it in liquid detergent and water.
  • Squeeze it dry in a clean cloth.
  • Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil.
    • If very dirty or damaged, replace pre-cleaner.
    • Reinstall pre-cleaner over cartridge.
    • Reinstall cover and secure with knob(s).

TO SERVICE CARTRIDGE

  • Remove cartridge nut.
  • Carefully remove cartridge to prevent debris from entering carburetor. Clean base carefully to prevent debris from entering carburetor.
  • Clean cartridge by tapping gently on flat surface. If very dirty or damaged, replace cartridge.
  • Reinstall cartridge, nut, precleaner, cover and secure with knob(s).

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE CARTRIDGE. THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE.

POULAN PO165H42STA - AIR FILTER (See Fig. 15) - 1

text_image COVER KNOB COVER CARTRIDGE NUT FOAM PRE-CLEANER PAPER CARTRIDGE BASE

FIG. 15

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual.

IN-LINE FUEL FILTER (See Fig. 16)

The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required.

  • With engine cool, remove filter and plug fuel line sections.
  • Place new fuel filter in position in fuel line with arrow pointing towards carburetor.
  • Be sure there are no fuel line leaks and clamps are properly positioned.
  • Immediately wipe up any spilled gasoline.

POULAN PO165H42STA - IN-LINE FUEL FILTER (See Fig. 16) - 1

text_image CLAMP FUEL FILTER CLAMP

FIG. 16

CLEANING

  • Clean engine, battery, seat, finish, etc. of all foreign matter.
  • Keep finished surfaces and wheels free of all gasoline, oil, etc.
  • Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life.

SERVICE AND ADJUSTMENTS

POULAN PO165H42STA - SERVICE AND ADJUSTMENTS - 1

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

  • Depress clutch/brake pedal fully and set parking brake.
  • Place motion control lever in neutral (N) position.
  • Place attachment clutch in “DISENGAGED” position.
  • Turn ignition key "OFF" and remove key.
    • Make sure the blades and all moving parts have completely stopped.
  • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TRACTOR

TO REMOVE MOWER (SEE FIG. 17)

Mower will be easier to remove from the right side of tractor.

  • Place attachment clutch in “DISENGAGED” position.
  • Move attachment lift lever forward to lower mower to its lowest position.
    • Roll belt off engine pulley.
  • Remove small retainer spring, and lift clutch spring off pulley bolt.
  • Remove large retainer spring, slide collar off and push housing guide out of bracket.
  • Disconnect anti-swaybar from chassis bracket by removing retainer spring.
  • Disconnect suspension arms from rear deck brackets by removing retainer springs.
  • Disconnect front links from deck by removing retainer springs.
  • Raise lift lever to raise suspension arms. Slide mower out from under tractor.

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRACTOR, REMOVE THE FRONT LINKS AND HOOK THE CLUTCH SPRING INTO SQUARE HOLE IN FRAME.

TO INSTALL MOWER (SEE FIG. 17)

  • Raise attachment lift lever to its highest position.
  • Slide mower under tractor with deflector shield to right side of tractor.
    • Lower lift lever to its lowest position.
  • Connect front links to mower deck and secure with retainer springs..
  • Connect suspension arms to rear deck brackets and secure with retainer springs.
  • Connect anti-swaybar to chassis bracket and secure with retainer spring.
  • Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring.
    • Install belt onto engine pulley.

Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See “PRODUCT SPECIFICATIONS” section of this manual). If tires are over or underinflated, you will not properly adjust your mower.

POULAN PO165H42STA - TO INSTALL MOWER (SEE FIG. 17) - 1

text_image SUSPENSION ARMS SQUARE HOLE ENGINE PULLEY FRONT LINK RENTAINER SPRINGS (BOTH SIDES) RETAINER SPRING ANTI-SWAY BAR COLLAR HOUSING GUIDE LARGE RETAINER SPRING BRACKET DEFLECTOR SHIELD CLUTCH SPRING SMALL RETAINER SPRING

FIG. 17

SERVICE AND ADJUSTMENTS

SIDE-TO-SIDE ADJUSTMENT (See Figs. 18 and 19)

  • Raise mower to its highest position.
  • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other.
  • If adjustment is necessary, make adjustment on one side of mower only.

POULAN PO165H42STA - SIDE-TO-SIDE ADJUSTMENT (See Figs. 18 and 19) - 1

text_image BOTTOM EDGE OF MOWER TO GROUND BOTTOM EDGE OF MOWER TO GROUND "A" GROUND LINE "A"

FIG. 18

  • To raise one side of mower, tighten lift link adjustment nut on that side.
  • To lower one side of mower, loosen lift link adjustment nut on that side.

NOTE: Three full turns of adjustment nut will change mower height about 1/8".

• Recheck measurements after adjusting.

POULAN PO165H42STA - SIDE-TO-SIDE ADJUSTMENT (See Figs. 18 and 19) - 2

text_image SUSPENSION ARM LIFT LINK ADJUSTMENT NUT

FIG. 19

FRONT-TO-BACK ADJUSTMENT (See Figs. 20 and 21)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE.

To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position.

Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown.

  • Before making any necessary adjustments, check that both front links are equal in length.
  • If links are not equal in length, adjust one link to same length as other link.
  • To lower front of mower loosen nut "E" on both front links an equal number of turns.
  • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links.
  • To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns.
  • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links.
    • Recheck side-to-side adjustment.

POULAN PO165H42STA - FRONT-TO-BACK ADJUSTMENT (See Figs. 20 and 21) - 1

text_image MANDREL "D" "D"

FIG. 20

POULAN PO165H42STA - FRONT-TO-BACK ADJUSTMENT (See Figs. 20 and 21) - 2

text_image BOTH FRONT LINKS MUST BE EQUAL IN LENGTH NUT "F" TRUNNION NUT "E" FRONT LINKS

FIG. 21

TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 22)

The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake.

BELT REMOVAL -

  • Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual).
    • Work belt off both mandrel pulleys and idler pulleys.
    • Pull belt away from mower.

BELT INSTALLATION -

• Install new belt in reverse order of removal.
- Make sure belt is in all pulley grooves and inside all belt guides.
• Install mower in reverse order of removal instructions.

POULAN PO165H42STA - BELT INSTALLATION - - 1

text_image MANDREL PULLEY IDLER PULLEYS MANDREL PULLEY

FIG. 22

TO ADJUST BRAKE (See Fig. 23)

Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle.

If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted.

SERVICE AND ADJUSTMENTS

• Depress clutch/brake pedal and engage parking brake.
- Measure distance between brake operating arm and nut "A" on brake rod.
- If distance is other than 1-9/16", loosen jam nut and turn nut "A" until distance becomes 1-9/16". Retighten jam nut against nut "A".
- Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized service center/department.

POULAN PO165H42STA - SERVICE AND ADJUSTMENTS - 1

text_image WITH PARKING BRAKE "ENGAGED" NUT "A" JAM NUT OPERATING ARM DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUSTMENT IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT

FIG. 23

TO REPLACE MOTION DRIVE BELT (See Fig. 24)

Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest.

  • Remove mower (See "TO REMOVE MOWER" in this section of this manual.)
  • Remove belt from stationary idler and clutching idler.
  • Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades.
  • Pull belt toward front of tractor and remove downward from around engine pulley.
    • Install new belt by reversing above procedure.

POULAN PO165H42STA - TO REPLACE MOTION DRIVE BELT (See Fig. 24) - 1

text_image ENGINE PULLEY CLUTCHING IDLER STATIONARY IDLER TRANSMISSION INPUT PULLEY

FIG. 24

TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT (See Fig. 25)

The motion control lever has been preset at the factory and adjustment should not be necessary.

  • Loosen adjustment bolt in front of the right rear wheel, and lightly tighten.
  • Start engine and move motion control lever until tractor does not move forward or backward.
  • Hold motion control lever in that position and turn engine off.
  • While holding motion control lever in place, loosen the adjustment bolt.
  • Move motion control lever to the neutral (N) (lock gate) position.
    • Tighten adjustment bolt securely.

NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position.

After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral position, follow these steps:

  • Loosen the adjustment bolt.
  • Move the motion control lever 1/4 to 1/2 inch in the direction it is trying to creep.
    • Tighten adjustment bolt securely.
    • Start engine and test.
    • If tractor still creeps, repeat above steps until satisfied.

POULAN PO165H42STA - TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT (See Fig. 25) - 1

text_image MOTION CONTROL LEVER NEUTRAL LOCK GATE ADJUSTMENT BOLT

FIG. 25

TRANSMISSION REMOVAL/REPLACEMENT

Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See “PURGE TRANSMISSION” in the Operation section of this manual.

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department.

SERVICE AND ADJUSTMENTS

TO REMOVE WHEEL FOR REPAIRS (See Fig. 26)

• Block up axle securely.
- Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose).
• Repair tire and reassemble.
- On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.
- Replace washers and snap retaining ring securely in axle groove.
- Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

POULAN PO165H42STA - TO REMOVE WHEEL FOR REPAIRS (See Fig. 26) - 1

text_image WASHERS RETAINING RING AXLE COVER SQUARE KEY (REAR WHEEL ONLY)

FIG. 26

TO START ENGINE WITH A WEAK BATTERY (See Fig. 27)

POULAN PO165H42STA - TO START ENGINE WITH A WEAK BATTERY (See Fig. 27) - 1

CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries.

If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the CUSTOMER RESPONSIBILITIES section of this manual).

If “jumper cables” are used for emergency starting, follow this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

  • Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis.
  • Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery.
  • Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

  • BLACK cable first from chassis and then from the fully charged battery.
    • RED cable last from both batteries.

POULAN PO165H42STA - TO REMOVE CABLES, REVERSE ORDER - - 1

text_image POSITIVE TERMINAL NEGATIVE TERMINAL CHASSIS CABLES CHARGED BATTERY POSITIVE TERMINAL NEGATIVE TERMINAL

FIG. 27

REPLACING BATTERY (See Figs. 28 and 29)

POULAN PO165H42STA - REPLACING BATTERY (See Figs. 28 and 29) - 1

CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding.

  • Lift seat pan to raised position.
  • Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor.
    • Install new battery with terminals in same position as old battery.
  • First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely. Slide terminal cover over terminal.
  • Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely.

POULAN PO165H42STA - REPLACING BATTERY (See Figs. 28 and 29) - 2

text_image SEAT PAN

FIG. 28

SERVICE AND ADJUSTMENTS

POULAN PO165H42STA - SERVICE AND ADJUSTMENTS - 1

text_image TERMINAL COVER KEPS NUT HEX BOLT POS NEG POS POS POS POS POS POS POS POS POS POS POS POS POS POS POS POS POS POS POS POS POS POS POS POS POS POS POS POS POS POS POS POS POS POS POS POS POS POS POS POS POS POS POS POS POS POS POS POS POS POS POST (RED) CABLE NEGATIVE (BLACK) CABLE

FIG. 29

TO REPLACE HEADLIGHT BULB

  • Raise hood.
    • Pull bulb holder out of the hole in the backside of the grill.
  • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.
  • Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.

- Check wiring. See electrical wiring diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 30)

  • Raise hood.
    • Unsnap headlight wire connector.
  • Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.
    • To replace, reverse above procedure.

POULAN PO165H42STA - TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 30) - 1

text_image HOOD HEADLIGHT WIRE CONNECTOR

FIG. 30

TO ADJUST THROTTLE CONTROL CABLE (See Fig. 31)

The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows:

  • With engine not running, move throttle control lever from slow to choke position. Slowly move lever from choke to fast position.
  • Check that holes “A” in governor control lever and hole in governor plate line-up. If holes “A” are not aligned, loosen clamp screw and move throttle cable until holes are aligned. Tighten clamp screw securely.

POULAN PO165H42STA - TO ADJUST THROTTLE CONTROL CABLE (See Fig. 31) - 1

text_image GOVERNOR CONTROL LEVER GOVERNOR CONTROL PLATE HOLDS "A" CLAMP SCREW THROTTLE CABLE

FIG. 31

TO ADJUST CARBURETOR

The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, see engine manual.

High speed stop is factory adjusted. Do not adjust - damage may result.

IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS.

STORAGE

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.

POULAN PO165H42STA - STORAGE - 1

CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

  • Clean entire tractor (See “CLEANING” in the Customer Responsibilities section of this manual).
  • Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual).
  • Lubricate as shown in the Customer Responsibilities section of this manual.
  • Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.
  • Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.
- After a period of time in storage, battery may require recharging.
- To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Customer Responsibilities section of this manual).
- After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals.
- If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.

  • Drain the fuel tank.
  • Start the engine and let it run until the fuel lines and carburetor are empty.
  • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
    • Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Customer Responsibilities section of this manual).

CYLINDER(S)

  • Remove spark plug(s).
  • Pour one ounce of oil through spark plug hole(s) into cylinder(s).
  • Turn ignition key to "START" position for a few seconds to distribute oil.
  • Replace with new spark plug(s).

OTHER

  • Do not store gasoline from one season to another.
  • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.
  • If possible, store your tractor indoors and cover it to give protection from dust and dirt.
  • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM.

TROUBLESHOOTING POINTS

PROBLEMCAUSECORRECTION
Will not start1. Out of fuel.2. Engine not “CHOKED” properly.3. Engine flooded.4. Bad spark plug.5. Dirty air filter.6. Dirty fuel filter.7. Water in fuel.8. Loose or damaged wiring.9. Carburetor out of adjustment.10. Engine valves out of adjustment.1. Fill fuel tank.2. See “TO START ENGINE” in Operation section.3. Wait several minutes before attempting to start.4. Replace spark plug.5. Clean/replace air filter.6. Replace fuel filter.7. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.8. Check all wiring.9. See “To Adjust Carburetor” in Service Adjustments section.10. Contact an authorized service center/department.
Hard to start1. Dirty air filter.2. Bad spark plug.3. Weak or dead battery.4. Dirty fuel filter.5. Stale or dirty fuel.6. Loose or damaged wiring.7. Carburetor out of adjustment.8. Engine valves out of adjustment.1. Clean/replace air filter.2. Replace spark plug.3. Recharge or replace battery.4. Replace fuel filter.5. Drain fuel tank and refill with fresh gasoline.6. Check all wiring.7. See “To Adjust Carburetor” in Service Adjustments section.8. Contact an authorized service center/department.
Engine will not turn over1. Brake pedal not depressed.2. Attachment clutch is engaged.3. Weak or dead battery.4. Blown fuse.5. Corroded battery terminals.6. Loose or damaged wiring.7. Faulty ignition switch.8. Faulty solenoid or starter.9. Faulty operator presence switch(es).1. Depress brake pedal.2. Disengage attachment clutch.3. Recharge or replace battery.4. Replace fuse.5. Clean battery terminals.6. Check all wiring.7. Check/replace ignition switch.8. Check/replace solenoid or starter.9. Contact an authorized service center/department.
Engine clicks but will not start1. Weak or dead battery.2. Corroded battery terminals.3. Loose or damaged wiring.4. Faulty solenoid or starter.1. Recharge or replace battery.2. Clean battery terminals.3. Check all wiring.4. Check/replace solenoid or starter.
Loss of power1. Cutting too much grass/too fast.2. Throttle in “CHOKE” position.3. Build-up of grass, leaves and trash under mower.4. Dirty air filter.5. Low oil level/dirty oil.6. Faulty spark plug.7. Dirty fuel filter.8. Stale or dirty fuel.9. Water in fuel.10. Spark plug wire loose.11. Dirty engine air screen/fins.12. Dirty/clogged muffler.13. Loose or damaged wiring.14. Carburetor out of adjustment.15. Engine valves out of adjustment.1. Set in “Higher Cut” position/reduce speed.2. Adjust throttle control.3. Clean underside of mower housing.4. Clean/replace air filter.5. Check oil level/change oil.6. Clean and regap or change spark plug.7. Replace fuel filter.8. Drain fuel tank and refill with fresh gasoline.9. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.10. Connect and tighten spark plug wire.11. Clean engine air screen/fins.12. Clean/replace muffler.13. Check all wiring.14. See “To Adjust Carburetor” in Service Adjustments section.15. Contact an authorized service center/department.
Excessive vibration1. Worn, bent or loose blade.2. Bent blade mandrel.3. Loose/damaged part(s).1. Replace blade. Tighten blade bolt.2. Replace blade mandrel.3. Tighten loose part(s). Replace damaged parts.

TROUBLESHOOTING POINTS

PROBLEMCAUSECORRECTION
Engine continues to run when operator leaves seat with attachment clutch engaged1. Faulty operator-safety presence control system.1. Check wiring, switches and connections. If not corrected, contact an authorized service center/department.
Poor cut - uneven1. Worn, bent or loose blade.2. Mower deck not level.3. Buildup of grass, leaves, and trash under mower.4. Bent blade mandrel.5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.1. Replace blade. Tighten blade bolt.2. Level mower deck.3. Clean underside of mower housing.4. Replace blade mandrel.5. Clean around mandrels to open vent holes.
Mower blades will not rotate1. Obstruction in clutch mechanism.2. Worn/damaged mower drive belt.3. Frozen idler pulley.4. Frozen blade mandrel.1. Remove obstruction.2. Replace mower drive belt.3. Replace idler pulley.4. Replace blade mandrel.
Poor grass discharge1. Engine speed too slow.2. Travel speed too fast.3. Wet grass.4. Mower deck not level.5. Low/uneven tire air pressure.6. Worn, bent or loose blade.7. Buildup of grass, leaves and trash under mower.8. Mower drive belt worn.9. Blades improperly installed.10. Improper blades used.11. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.1. Place throttle control in “FAST” position.2. Shift to slower speed.3. Allow grass to dry before mowing.4. Level mower deck.5. Check tires for proper air pressure.6. Replace/sharpen blade. Tighten blade bolt.7. Clean underside of mower housing.8. Replace mower drive belt.9. Reinstall blades sharp edge down.10. Replace with blades listed in this manual.11. Clean around mandrels to open vent holes.
Headlight(s) not working (if so equipped)1. Switch is “OFF”.2. Bulb(s) or lamp(s) burned out.3. Faulty light switch.4. Loose or damaged wiring.5. Blown fuse.1. Turn switch “ON”.2. Replace bulb(s) or lamp(s).3. Check/replace light switch.4. Check wiring and connections.5. Replace fuse.
Battery will not charge1. Bad battery cell(s).2. Poor cable connections.3. Faulty regulator (if so equipped).4. Faulty alternator.1. Replace battery.2. Check/clean all connections.3. Replace regulator.4. Replace alternator.
Loss of drive1. Freewheel control in “disengaged” position.2. Motion drive belt worn, damaged, or broken.3. Air trapped in transmission during shipment or servicing.1. Place freewheel control in “engaged” position.2. Replace motion drive belt.3. Purge transmission.
Engine “backfires” when turning engine “OFF”1. Engine throttle control not set at “SLOW” position for 30 seconds before stopping engine.1. Move throttle control to “SLOW” position and allow to idle for 30 seconds before stopping engine.

REPAIR PARTS

TRACTOR - - MODEL NUMBER PO165H42STA

SCHEMATIC

POULAN PO165H42STA - SCHEMATIC - 1

text_image RED BATTERY AMMETER (OPTIONAL) RED FUSE WHITE CLUTCH / BRAKE (PEDAL UP) IGNITION SWITCH A1 G L A2 BLACK BLUE FUEL LINE HOUR METER (OPTIONAL) BLACK FULLY SHUT-OFF SOLENOID (IF SO EQUIPPED) ORANGE RED LIGHTING SYSTEM OUTPUT 5 AMP AC @ 3600 RPM ATTMENT CLUTCH (CLUTCH OFF) BLACK SPARK PLUG GAP (2 PLUGS ON TWIN CYL. ENGINES) SEAT SWITCH (NOT OCCUPIED) GROUNDING CONNECTOR DIODE ALTERNATOR 14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF) BROWN HEADLIGHTS NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. IGNITION SWITCH POSITION CIRCUIT "MAKE"

IGNITION SWITCH

POSITIONCIRCUIT“MAKE”
OFFM+G+A1NONE
RUN/LIGHTB+A1A2+L
RUNB+A1NONE
STARTB + S + A1NONE

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.

REPAIR PARTS

TRACTOR - - MODEL NUMBER PO165H42STA

ELECTRICAL

POULAN PO165H42STA - ELECTRICAL - 1

text_image Technical diagram of an electrical wiring harness with numbered components and labeled connectors
KEY NO.PART NO.DESCRIPTION
1163465Battery 12 Volt 25 Amp
274760412Bolt Hex Hd 1/4-20unc X 3/4
8176689Box Battery
16176138Switch Interlock Push -In
21175685Harness Asm Light W/4152J
224152JBulb Light #1156
244799JCable Battery 6 Ga 11"red
25146147Cable Battery 6 Ga w/16 wire,red
26175158Fuse 20 AMP
2773510400Nut Keps Hex 1/4-20 unc
284207JCable Ground 6 Ga 12" black
29121305XSwitch Plunger Nc Gray
30175566Switch Ign
33140401Key Ign
40179720Harness Ign
4171110408Bolt Blk Fin Hex 1/4-20 X 1/2
42131563Cover Terminal Red
43178861Solenoid
48140844Adapter Ammeter
52141940Protection Wire Loop
90180449Cover Terminal

NOTE: All component dimensions give in U.S. inches 1 inch = 25.4 mm.

REPAIR PARTS

TRACTOR - - MODEL NUMBER PO165H42STA

CHASSIS AND ENCLOSURES

POULAN PO165H42STA - CHASSIS AND ENCLOSURES - 1

text_image Exploded view diagram of a mechanical assembly with numbered components for identification
KEY NO.PART NO.DESCRIPTION
1174619Chassis
2176554Drawbar
317060612Screw 3/8-16 x 3/4
417490608Screw Thdrol 3/8-16 x 1/2
5155272Bumper Hood/Dash
9168336X010Dash
1072140608Bolt RdHd Sqnk. 3/8-16 Unc x 1
11174996Panel Asm. Dash Lh
12145660Clip Tinnerman Grile P/L
13172105X010Panel Dash Rh
1417490608Screw Thdrol 3/8-16 x 1/2
17159639X428Hood
18126938XBumper Hood
2474780616Bolt Fin Hex 3/8-16 Unc x 1 Gr. 5
2519131312Washer 13/32 x 13/16 x 12 Ga.
2673800600Nut Lock Hex w/Insert 3/8-16 UNC
28179101Grill/Lens Asm
29140273X599Lens Grille Private label
30169468X428Fender Asm
31136619Bracket Fender
33179716X428Footrest LH
34179717X428Footrest RH
3572110606Bolt RdHd Sht. Sqnk. 3/8-16 x 3/4
3717490508Screw Thdrol 5/16-18 x 1/2 Tyt
38175710Bracket Asm. Pivot Mower Rear
5173800400Nut Lock Hex W/Ins. 1/4-20
5219091416Washer 9/32 x 7/8 x 16 Ga.
53144697Bracket Grille LH
54161464Screw Hex Wshd 8-18 x 7/8
55144696Bracket, Grille RH
5774780412Bolt Fin Hex 1/4-20 x .75
58150127Air Duct Private Label
64154798Dash Lower
142175702Plate Reinforcement
145156524Rod Pivot Chassis/Hood
206170165Bolt shoulder 5/16-18
20717670508Screw Thdrol 5/16-18 x 1/2
20817670608Screw Thdrol 3/8-16 x 1/2
212156229Insert Lens Reflector
--5479JPlug Btn Blk

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - - MODEL NUMBER PO165H42STA

DRIVE
POULAN PO165H42STA - TRACTOR - - MODEL NUMBER PO165H42STA - 1

text_image Exploded view diagram of a mechanical assembly with numbered components and labeled parts

REPAIR PARTS

TRACTOR - - MODEL NUMBER PO165H42STA

DRIVE

KEY NO.PART NO.DESCRIPTION
1- - - - - -Transaxle Hydro Gear Model 322-0510(Order parts from the transaxle manufacturer)
8165619Rod, Shift
1076020416Pin, Cotter 1/8 x 1
1410040400Washer Lock 1/4
1574490544Bolt Hex Flghd 5/16-18 Gr. 5
1673800500Nut, Lock Hex w/Ins 5/16-18 UNC
1973800600Nut, Lock Hex w/Wsh 3/8-16 UNC
21106933XKnob Rd. 1/2-13 Plstc. Thds. Blk.
22169498Rod, Brake
2473350600Nut
25106888XSpring, Rod, Brake
2619131316Washer 13/32 x 13/16 x 16 Ga.
2776020412Pin, Cotter 1/8 x 3/4
28175765Rod, Parking Brake
2971673Cap, Parking Brake
30174973Bracket, Transmission
3274760512Bolt Hex 5/16-18 UNC x 3/4
34175578Shaft, Foot Pedal
35120183XBearing, Nylon
3619211616Washer
371572HPin, Roll
38179114Pulley, Idler, Composite
3974760648Bolt
41175556Keeper, Belt, Idler
47127783Pulley, Idler, V-Belt
48154407Bellcrank Clutch Grnd Drustl
49123205XRetainer, Belt
5074760624Bolt
5173680600Nut
5273680500Nut Crownlock 5/16-28
53105710XLink, Clutch
55105709XSpring, Return, Clutch
5617060620Screw 3/8-16 x 1-1/4
57140294V-Belt, Drive
59169691Keeper, Belt, Center
6117120614Screw, 3/8-16 x .875
628883RCover, Pedal
63175410Pulley, Engine
6471170764Bolt Hex 7/16 x 4 Gr. 5
6510040700Washer
66154778Keeper, Belt Engine Hydro
69142432Screw Hex Wsh Hi-Lo 1/4-1/2 Unc
KEYNO.PARTNO.DESCRIPTION
70134683Guide, Belt, Mower Drive RH
71169183Strap, Torque, Lh
73169182Strap, Torque, Rh
74137057Spacer, Axle
75121749XWasher 25/32 x 1-1/4 x 16 Ga.
7612000001Ring, E
77123583XKey, Square
78121748XWasher 25/32 x 1-5/8 x 16 Ga.
81165596Shaft Asm Cross
82123782XSpring, Torsion
8319171216Washer 17/32 x 3/4 x 16 Ga.
84169843Link Transaxle
89169373X428Console, Shift
95170201Control Asm Bypass Hydro
964497HSpring, Retainer 1”
10373940800Nut, Hex Jam Toplock 1/2-20 UNF
11672140608Bolt 3/8-16 x 1
12073900600Bolt Hex 3/8-16 x 1-1/2
150175456Spacer Retainer
15119133210Washer 13/32 x 2 x 10
156166002Washer 5/16 x 1.0 x 1.25
158165589Bracket Shift Mount
159165494Hub Tapered Flange Shift
16172140406Bolt Rdhd Sqnk 1/4-20 x 3/4Gr. 5
16273680400Nut Crownlock 1/4-20 Unc
16374780416Bolt Hex Fin 1/4-20 x 1
16419091010Washer 5/8 x .281 x 10 Ga.
165165623Bracket Pivot Lever
166166880Screw 5/16 x 1.0 x .125
168165492Bolt Shoulder 5/16-18 x .561
169165580Plate Fastening LT
197169613Nyliner Snap-in 5/8” ID
198169593Washer Nyl 7/8ID x .105”HYD
199169612Bolt Shoulder 5/16-18 Unc
20072140508Bolt Rdhd Sqnk 5/16-18 Unc x 1
20272110614Bolt Car SH 3/8-16 x 1-1/2 Gr 5
20519171616Washer 17/32 x 1 x 16 Ga
212145212Nut Hex Flange Lock
25017060612Screw 3/8-16 x .75

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - - MODEL NUMBER PO165H42STA

STEERING ASSEMBLY

POULAN PO165H42STA - STEERING ASSEMBLY - 1

text_image Exploded view diagram of a mechanical assembly with numbered components for identification
KEYNO.PARTNO.DESCRIPTION
1140044X428Wheel Steering Auto Black
2175131Axle Asm Front
3169840Spindle Asm Lh
4169839Spindle Asm Rh
56266HBearing Race Thrust Harden
6121748XWasher 25/32 X 1 5/8 X 16ga
719272016Washer 27/32 X 1 1/4 X 16 Ga
812000029Ring Klip #t5304-75
93366RBearing Col Strg Blk
10175121Link Drag Extended
1110040600Lockwasher
13136518Spacer Bearing Axle Front
15145212Hex Flange Lock
17177876Shaft Asm Strg 5/8 X 15 19 Lt
26126847XBushing Rod Tie Blk Lt
2819131416Washer 13/32 X 7/8 X 16ga
2917060612Screw 3/8-16x3/4
3076020412Pin
32130465Rod Tie Wire Form 19 75 Mech
36155099Bushing Strg 5/8 Id Dash
37152927Screw TT #10-32 x 5 x 3/8 Flange
38140045X428Insert Cap Strg
3919133812Washer 13/32 x 2-3/8 x 12Ga
407810HLocknut Center
41100711LAdaptor Wheel Strg 640/ 635id
42145054X428Boot Dash Steering
43121749XWasher 25/32 X 1 1/4 X 16 Ga
44153720Extension Steering Non-Adjust
46121232XCap Spindle Fr Top Blk
476855MFitting Grease
5173800500Nut Lock Hex W/Ins.
5474780520Bolt Fin Hex 5/16-18 Unc P
6374780616Bolt Fin Hex 3/8-16unc x Gr. 5
65160367Spacer Brace Axle
6772140618Bolt Rdhd Sq 3/8-16 Unc x 2-3/4
68169827Brace Axle
71175146Steering Asm
82169835Bracket Susp Chassis Front
85133835Fastener Christmas Tree
88175118Bolt Shoulder 7/16-20
91175553Clip Steering

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - - MODEL NUMBER PO165H42STA

ENGINE

POULAN PO165H42STA - ENGINE - 1

text_image OPTIONAL EQUIPMENT Spark Arrester
KEYNO.PARTNO.DESCRIPTION
1170551Control Throt /Ch Flag
217720408Screw Hex Thd Cut 1/4-20x1/2
3----Engine Briggs Model 310707(Order Parts From Engine Manufacturer)
4137352Muffler Exhaust B&S Lt
13165291Gasket 1 313 Id Tin Plated
1413280324Nipple Pipe 3/8 NPT x 3"
1513200300Elbow STD 90 Degree 3/8-18 NPT
1611050600Washer Lock Ext Tooth 3/8
23169837Shield Browning/Debris Guard
29137180Arrestor Spark
31109202XTank Fuel 1 25 Fr
32140527Cap Asm Fuel W/sym Vented
33123487XClamp Hose Blk
37137040Line Fuel 20"
38----Plug Drain Oil (Order parts from engine manufacturer)
40124028XBushing Snap Nyl Blk Fuel Line
4417670412Screw Hexwsh Thdrol 1/4-20x3/4
4517000612Screw Hex Wsh Thdrol 3/8-16
4619091416Washer 9/32 X 7/8 X 16ga
6210040500Washer Lock Hvy Hlcl Spr 5/16
7271070512Screw Hexhd Cap 5/16-18x3/4
7817060620Screw Thdrol 3/8-16x1-1/4
8173510400Nut Keps Hex 1/4-20 Unc

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - - MODEL NUMBER PO165H42STA

SEAT ASSEMBLY

POULAN PO165H42STA - SEAT ASSEMBLY - 1

natural_image Line drawing of a 3D object with internal compartments and a labeled feature '1' (no text or symbols beyond label)

POULAN PO165H42STA - SEAT ASSEMBLY - 2

text_image Exploded view diagram of a mechanical assembly with numbered parts for identification

POULAN PO165H42STA - SEAT ASSEMBLY - 3

text_image Technical diagram of a mechanical assembly with numbered components for identification

KEY PART NO. NO.

1140116Seat
2140551Bracket Pnt Pivot Seat (blk )
371110616Bolt
419131610Washer 13/32 x 1 x 10 Ga
5145006Clip Push-In Hinged
673800600Nut
7124181XSpring Seat Cprsn 2 250 Blk Zi
817000616Screw 3/8-16 x 1.5
919131614Washer 13/32 x 1 x 14 Ga
10174894Pan Pnt Seat (blk )
12121246XBracket Pnt Mounting Switch
13121248XBushing Snap Blk Nyl 50 Id

KEY PART
NO. NO. DESCRIPTION

1472050412Bolt Rdhd Sht Nk 1/4-20 x 1-1/2
15134300Spacer Split 28 x 96 Yel Zinc
16121250XSpring Cprsn 1 27 Blk Pnt
17123976XNut Lock 1/4 Lge Flg Gr 5 Zinc
21171852Bolt Shoulder 5/16-18 Unc Blkz-2A
2273800500Nut
2371110814Bolt Hex Black
2419171912Washer 17/32 x 1-3/16 x 12 Ga
25127018XBolt Shoulder 5/16-18 x 62
2610040800Lockwasher

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - - MODEL NUMBER PO165H42STA

DECALS
POULAN PO165H42STA - TRACTOR - - MODEL NUMBER PO165H42STA - 1

text_image Technical diagram of three agricultural machinery components with numbered parts for identification.

KEY NO. PART NO.

1157032Decal Instruction Operat English/French
2158168Decal Ins Strg Wh
3175782Decal Hood Rh
4175783Decal Hood Lh
5180890Decal Final Replacement
6170563Decal, Warning
7179128Decal Deck “B” 42”
9158166Decal Fender Logo

KEY NO. PART NO.

10157140Decal Danger English
12175784Decal Fender
14160396Decal V-belt Schematic 42"
16145005Decal Battery Danger/Poison
20170945Decal HP Engine
--138311Decal Lift Handle
--169210Decal By-Pass
--180471Manual Owner's English
--180472Manual Owner's French

WHEELS & TIRES
POULAN PO165H42STA - TRACTOR - - MODEL NUMBER PO165H42STA - 2

text_image 1 2 5,8 7 4,10 3,9 6 11

KEY NO. PART NO.

159192Cap Valve Tire
265139Stem Valve
3106222XTire F Ts 15 X 6 0 - 6 Service
459904Tube Front (Service Item Only)
5106732X427Rim Asm 6"front White Service
6278HFitting Grease (Front Wheel Only)
79040HBearing Flange (Front Wheel Only)
8106108X427Rim Asm 8"rear White Service
9106268XTire R Ts 18x9.5-8 C Service
107152JTube Rear (Service Item Only)
11104757X428Cap Axle Blk 1 50 X 1 00
--144334Sealant, Tire (10 oz. Tube)

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - - MODEL NUMBER PO165H42STA

MOWER LIFT

POULAN PO165H42STA - TRACTOR - - MODEL NUMBER PO165H42STA - 1

text_image Technical diagram of a mechanical assembly with numbered components for identification
KEY NO.PART NO.DESCRIPTION
1159460Wire Asm Inner/Sprg w/Plunger
2159471Shaft Asm Lift
3105767XPin Groove
412000002E Ring #5133-62
519211621Washer 21/32 x 1 x 21 Ga.
6120183XBearing Nylon
7109413XGrip Handle
8124526XButton Plunger
11139865Link Lift Lh
12139866Link Lift Rh
134939MRetainer Spring
15173288Link Front
1673350800Nut Jam Hex 1/2-13 Unc
17175689Trunnion Blk Zinc
1873800800Nut Lock w/Wsh 1/2-13 Unc
19139868Arm Suspension Rear
20163552Retainer Spring
31169865Bearing Pvt Lift
3273540600Nut Crownlock 3/8-24

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - - MODEL NUMBER PO165H42STA

MOWER DECK

POULAN PO165H42STA - MOWER DECK - 1

text_image Exploded view diagram of a mechanical assembly with numbered parts for identification
KEY NO.PART NO.DESCRIPTIONKEY NO.PART NO.DESCRIPTION
1165892Mower Deck Assembly, 42"53131845Arm Assembly, Pad, Brake
272140506Bolt54133943Washer, Hardened
3138017Bracket Asm Fr. Sway Bar 3/4255155046Arm, Idler
4165460Bracket Asm Deck 42" Sway Bar56165723Spacer, Retainer
54939MRetainer Spring59141043Guard TUV Idler
6178024Bar Sway Deck67106932XKnob
8850857Bolt 3/8-24 x 25 Grade 8 patched68144959V-Belt, 42" Mower
910030600Washer, Lock111179292Bracket, Gauge, Wheel LH
10140296Washer, Hardened112179293Bracket, Gauge, Wheel RH
11138498Blade11317060510Screw Tapping 3/8-16 x .625
13137645Shaft Assembly, Mandrel, Vented11473510500Nut, Keps 5/16 - 18 UNC
14128774Housing, Mandrel, Vented11572110505Bolt, Carriage 5/16-18 x 5/8
15110485XBearing, Ball, Mandrel1164898HBolt, Shoulder
16174493Stripper, Vented Mower Deck117105455XWheel, Gauge
1872140505Bolt, Carriage 5/16-18 x 5/811873930600Nut Centerlock 3/8-16
19132827Bolt, Shoulder11919121414Washer 3/8 x 7/8 x 14 Ga.
20159770Baffle, Vortex12019171512Washer 17/32 x 15/16 x 12 Ga.
2173680500Nut142165890Arm Spring Brake Mower
22134753Stiffener Bracket143157109Bracket Arm Idler 42"
23131267Bracket, Deflector Mower 42"144158634Keeper Belt 42" Clutch Cable
24105304XCap, Sleeve 80 x 112 Blk Mower145165888Pulley Idler Flat
25123713XSpring, Torsion, Deflector 2 52146171977Bolt Carriage Idler
26110452XNut, Push Phos & Oil147131335Spring Extension
27130968X428Shield, Deflector 42" Blk148169022Spring Return Idler
2819111016Washer 11/32 x 5/8 x 16 Gauge149165898Retainer Spring Yellow
29131491Rod, Hinge 42" 6 75 W/G15019091216Washer 9/32 x 3/4 x 16 Ga.
30173984Screw Thdrol Washer Head151169670Bracket Clutch Cable
31129963Washer, Spacer Mower Vented152169676Clutch Cable 42"
32153535Pulley, Mandrel153169674Washer Flat 3/8" Type B
33178342Nut, Toplock Flange154169675Spring Retainer
3472110614Bolt155169671Spring Retention LVR CLTCH CAB
36131494Pulley, Idler, Flat156169672Spacer Clutch Cable
3719131316Washer 13/32 x 13/16 x 16 Gauge157169669Rod Clutch Cable 3/8"
4073680600Nut15817720408Screw Hex Thd Cut 1/4-20 x 5/8
44140088Guard, Mandrel, LH15972140614Bolt Rdhd Sqn 3/8-16 UNC x 1-3/4
454497HRetainer--130794Mandrel Assembly (Includes
46137729Screw, Thdrol 1/4-20 x 5/8 THousing, Shaft and Shaft Hardware
48133944Washer, HardenedOnly-Pulley Not Included)
49174284Roller Assembly, Cam Follower--171491Replacement Mower, Complete
50131340Bolt, Shoulder #10-24 Grade 5
5169180LocknutNOTE: All component dimensions given in U.S. inches
52139888Bolt, Shoulder 5/16-18 UNC1 inch = 25.4 mm
KEY NO.PART NO.DESCRIPTION
53131845Arm Assembly, Pad, Brake
54133943Washer, Hardened
55155046Arm, Idler
56165723Spacer, Retainer
59141043Guard TUV Idler
67106932XKnob
68144959V-Belt, 42" Mower
111179292Bracket, Gauge, Wheel LH
112179293Bracket, Gauge, Wheel RH
11317060510Screw Tapping 3/8-16 x .625
11473510500Nut, Keps 5/16 - 18 UNC
11572110505Bolt, Carriage 5/16-18 x 5/8
1164898HBolt, Shoulder
117105455XWheel, Gauge
11873930600Nut Centerlock 3/8-16
11919121414Washer 3/8 x 7/8 x 14 Ga.
12019171512Washer 17/32 x 15/16 x 12 Ga.
142165890Arm Spring Brake Mower
143157109Bracket Arm Idler 42"
144158634Keeper Belt 42" Clutch Cable
145165888Pulley Idler Flat
146171977Bolt Carriage Idler
147131335Spring Extension
148169022Spring Return Idler
149165898Retainer Spring Yellow
15019091216Washer 9/32 x 3/4 x 16 Ga.
151169670Bracket Clutch Cable
152169676Clutch Cable 42"
153169674Washer Flat 3/8" Type B
154169675Spring Retainer
155169671Spring Retention LVR CLTCH CAB
156169672Spacer Clutch Cable
157169669Rod Clutch Cable 3/8"
15817720408Screw Hex Thd Cut 1/4-20 x 5/8
15972140614Bolt Rdhd Sqn 3/8-16 UNC x 1-3/4
--130794Mandrel Assembly (Includes Housing, Shaft and Shaft Hardware Only-Pulley Not Included)
--171491Replacement Mower, Complete

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

SERVICE NOTES

SERVICE NOTES

LIMITED WARRANTY

The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.

  1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components, battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's warranty on these items.
  2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by Electrolux Home Products.
  3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must be maintained in accordance with the instructions furnished.
  4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase.
  5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in accordance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.
  6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard hardware and normal maintenance.
  7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.

Should you have any unanswered questions concerning this Warranty, please contact:

Electrolux Home Products

a division of WCI Outdoor Products, Inc.

Outdoor Products Customer Service Dept.

250 Bobby Jones Expressway

Augusta, GA 30909 USA

In Canada contact:

Electrolux Home Products

a division of WCI Outdoor Products, Inc.

7075 Ordan Drive

Mississauga, Ontario

L5T 1K6

giving the model number, serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased.

THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which vary from locale to locale.

This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

POULAN PO165H42STA - SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION - 1

text_image FOLD ALONG DOTTED LINE THIS IS A 15 DEGREE SLOPE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 DEGREES MAX.

POULAN PO165H42STA - SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION - 2

WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

  1. Fold this page along dotted line indicated above.
  2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure.
  3. Sight across the fold in the direction of hill slope you want to measure.
  4. Compare the angle of the fold with the slope of the hill.

Poulan

Table of contents Click a title to access it
Manual assistant
Powered by Anthropic
Waiting for your message
Product information

Brand : POULAN

Model : PO165H42STA

Category : Lawn tractor