CTR29 - Electronic board DUCATI - Free user manual and instructions

Product Type	Electronic board for controlling single-phase asynchronous motor 230 Vac, intended for automation of rolling shutters or awnings
Brand	DUCATI
Model	CTR29
Dimensions (W x H x D)	88 x 127 x 58 mm
Weight	0.3 kg
Power Supply	230 Vac +/- 10%, 50/60 Hz
Operating Temperature	0 °C to +60 °C
Max Motor Power	1 HP under 230 Vac
Built-in Radio Receiver	Frequency 433.92 MHz, sensitivity -102 dBm, self-learning up to 120 codes
Operating Time Programming	From 1 to 250 seconds, memorized even after power cut
Operating Logics	Step-by-step, manual (presence), cyclic - selectable by jumper JP1
Protection	Mains fuse 5A (F1)
Compliance	Directives EMC 89/336/EEC, 92/31/EEC, 93/68/EEC; standards EN 50081-1, EN 50082-1, EN 55014
Manufacturer	Leb electronics s.r.l., Via Valle Maria, 55/a, 46040 Casalmoro (MN) Italy
Maintenance	Ordinary every 6 months by qualified personnel; always de-energized
Repairability	In case of failure, send to manufacturer or approved laboratory
Supplied Accessories	Protection box, connectors J1 (5-pin) and J2 (5-pin)

Frequently Asked Questions - CTR29 DUCATI

What is the required supply voltage for the CTR29 board?

The CTR29 board operates at a voltage of 230 Vac +/- 10%. The neutral must be equipotential to earth.

How to program the motor operating time?

To program the operating time, close the rolling shutter completely, then press the P1 button for about 3 seconds until the shutter opens. Wait for full opening, then press P1 again to confirm. The time is memorized even after a power cut.

How to change the operating logic (step-by-step, manual, cyclic)?

The logic is selected via jumper JP1: inserted (step-by-step), between 1 and 2 (cyclic), between 3 and 2 (manual). Perform this adjustment only when the cycle is finished or before starting.

How to pair a remote control with the CTR29 board?

Press the P1 button once to memorize a Start open code, or twice for Start close. The DL1 LED blinks then stays on steady: then transmit the code with the remote control. The memory can store up to 120 codes.

What to do if the CTR29 board does not respond or seems faulty?

First check the F1 fuse (5A) and the power supply. If the board still does not work, contact a qualified technician or return it to the manufacturer or an approved laboratory for repair.

Can I install the CTR29 board outdoors?

No, the board must not be exposed to weather (rain, snow). Install it in a ventilated room, away from flames, at a height of at least 1.5 meters.

What is the maximum length of connection cables?

For correct operation, the length of wires connected to the board must not exceed 10 meters.

How to delete all memorized remote control codes?

Press and hold the P1 button until the DL1 LED turns off (about 10 seconds). All codes are then erased.

What maintenance is required for the CTR29 board?

Ordinary maintenance must be performed every 6 months by a qualified technician, always de-energized. Check connections and general operation.

Is the CTR29 board suitable for any type of rolling shutter?

Yes, it is designed to control a single-phase asynchronous motor 230 Vac up to 1 HP, suitable for rolling shutters and awnings. Ensure the motor does not exceed safe thrust limits.

USER MANUAL CTR29 DUCATI

CTR29

MANUALE D'ISTRUZIONI

INSTRUCTIONS MANUAL

MANUEL D'EMPLOI

ITALIANO 3

ENGLISH 15

FRANCAIS 27

The manufacturer reserves the right to modify or improve the product without prior notice. Any inaccuracies or errors found in this manual will be corrected in the next edition.

D.7 Programs selection.... 19
D.8 Protection fuse.... 20
D.9 Technical features.... 20
D.10 Operation modes.... 21
D.11 Electrical and mechanical specifications... 22
D.12 Electric connections.... 22
E MAINTENANCE.... 24
F CONFORMITY DECLARATION.... 24
G BOARD PROGRAMMING.... 25
H GENERAL DIAGRAM.... 26

A) SCOPE OF THE DEVICE

Electronic board controlling one 230 Vac single-phase asynchronous motor for the automation of one roller shutter or one sun awning.

B) LIMITS TO USE

Caution : Before operating the electronic unit make sure the following operations have been carried out.

Note 1 - Read carefully the whole technical documentation supplied.

Note 2 - The electronic unit must be installed by qualified personnel only. The installation engineer must have the necessary technical and professional qualification.

Note 3 - The mains power supply connected to the unit must be 230 Vac +/- 10%.

Note 4 - The neutral (N) pole of the mains power supply must be unipotential to the ground.

Note 5 - All security norms for the installation of electric and electronic devices must be respected.

Note 6 - The mains power must be supplied with an efficient differential switch tested and calibrated in conformity with the applicable rules.

Note 7 - Before installing the electronic unit check the motor to which it will be connected. When the motor is connected to the mains power the torque it apply to the roller shutter must respect the applicable rules and, in any case, it must be such that in case of collision no damage will be caused to persons, animals or objects.

Note 8 - The unit must be applied for the intended use only (see point A). All other use is to be considered improper and dangerous

Note 9 - Before acceding to the electronic unit's box for any intervention check that the mains power has been cut off.

Note 10 - Do not access the unit with wet/damp hand or feet.

Note 11 - Do not expose the unit to weather (rain, snow, etc.)

Note 12 - Do not allow any children or unqualified persons to touch the unit.

Note 13 - The electronic unit must be placed in the box supplied.

Note 14 - The plastic material used for the box is not self-extinguishing. Therefore it must be installed in an well aired place far from any objects or elements that can cause fire.

Note 15 - The ordinary maintenance of electronic unit must be executed by qualified personnel every 6 months.

Caution: Failure to respect the above listed norms can cause damage to persons, animals or objects. The manufacturer can in no way be held responsible for such damage.

C) INSTALLATION

1) Unscrew the cover screws and lift the cover. Check that the electronic unit is in good order. In case of doubt do not install the unit and ask for the intervention of qualified personnel. The container's accessories (screws, round seal, cable glands) must not be left within the reach of children since they are a potential danger.
2) Check that the electronic unit is properly fixed to its box. If not, tighten all screws or provide the missing screws.
3) Place the unit near the roller shutter so that the system connection wires' length is reduced to the minimum.

Caution: For the unit's correct operation the wires connected to it must not be longer than 10 metres.

4) For increased weather protection we recommend to place the unit under a roof or, even better, in an enclosure having two side walls. Wherever possible, it is advisable to install the unit at a minimum 1,5 mt level above the ground to keep it out of the reach of children.

5) Before proceeding to assembly place the container so that the side fitted with the cable glands is directed towards the ground.

Caution : Do not assemble the container on wood surfaces.

6) Proceed to connect the unit wires as described in the following chapters.

D) OPERATION

1) DEFINITIONS OF CONTROLS

Opening Start

Input connected to a push-button placed outside the unit. It is employed to request the opening of the roller shutter. A N.O. push-button is usually connected to this input.

Closing Start

Input connected to a push-button placed outside the unit. It is employed to request the closure of the roller shutter. A N.O. push-button is usually connected to this input.

2) DEFINITIONS OF OUTPUTS

Motor 1

Outputs for the opening/closure control of the motor which drives the roller shutter.

3) DEFINITIONS OF POWER SUPPLY INPUTS

230 Vac mains power

Input for the electronic board power supply.

4) DEFINITIONS OF INPUTS

Aerial

Input for the connection of a radio receiving aerial.

5) DEFINITIONS OF OPTICAL SIGNALS

LD1 - Power supply led (red)

It is lit when the electronic card power supply is present.

6) DEFINITIONS OF TIMERS

Work time

It defines the motor's work time during the opening or closure phases.

7) DEFINITIONS OF JUMPERS (SELECTION OF PROGRAMS)

JP1 jumper

It determines whether the unit will operate in step-by-step, manual or cyclical mode.

8) DEFINITION OF PROTECTION FUSE

F1 - Mains power fuse (5A)

It disconnects the electronic unit from the power supply mains in case of short-circuit or electric current consumption anomalies.

9) TECHNICAL FEATURES

Radioreceiver

The electronic unit contains a two-channel radio receiver allowing remote control of the roller shutter by means of the radio transmitter. The radio receiver channel 1 acts as Opening start, whereas channel 2 acts as Closing start. The radio receiver operates with a self-learning logic and can store up to 120 different codes from the radio-commands. Each code may be addressed on the desired channel (opening start or closing start). The memory contents is preserved in absence of power supply. The memory contents may be erased (total cancellation).

Work time

The motor's work time is controlled by one digital timer. For the automation system to work properly the operating time value to be set must be slightly (min. 2 sec.) above the roller shutter's actual work time. If any command interrupts the roller shutter's travel before its end, the Timer stops and the elapsed time is stored in memory. Therefore the unit can determine, with a fair approximation, the partial working time necessary to the roller shutter to end its travel. In case of limit switch lack, thanks to this feature it is possible to avoid that the motor works for a long time after the end of the roller shutter's travel, thus reducing overheating to the minimum.

Warning : In case of absence of power supply the stored position will be lost.

10) OPERATION MODES

Introduction

The electronic unit contains a micro-processor to control the roller shutter's operation modes.

These are the main operation modes :

"Step-by-step" mode (JP1 jumper = not inserted)

When the roller shutter is closed, the opening start command determines an opening cycle. At the end of the work time, the roller shutter stops. The operating cycle is completed and the system waits for a closing start command. If a opening start or closing start command is supplied when the end of travel has not been reached yet the roller shutter stops.

Manual (JP1 jumper = inserted between 3 and 2)

The roller shutter move until the (opening or closure) push-button is pressed.

Note : The opening start and closing start commands can be supplied by the two push-buttons of radio-command.

"Cyclical" mode (JP1 jumper = inserted between 1 and 2)

In cyclical mode the difference between the opening start and closing start commands is cancelled and both commands have the same function. The operation is controlled by a single start command. In cyclical mode the “step-by-step” operation logic remains unchanged.

Notice: The operation logic setting (jumper) and the work time programming must be carried out only if the cycle is concluded or before it starts (with closed roller shutter).

11) ELECTRICAL AND MECHANICAL SPECIFICATIONS

Dimensions and weight : 88 x 127 x 58 mm - 0,3 Kg

Mains power supply : 230 Vac +/- 10%

Operating temperature range : 0 to +60 °C

Single-phase motor power supply : 230 Vac 1 HP max

Motor's work time : programmable, 1 to 250 sec.

Operating frequency : 433,92 MHz

Radio receiver RF sensitivity : approx. -102 dBm

Caution : The unit must be not switched on if the connected loads or the power supply exceed the a.m. limits. Failure to observe this precaution can result in damage to persons, animals or objects for which the manufacturer cannot be held responsible.

12) ELECTRIC CONNECTIONS

2 electric connectors are fitted to the card :

a) J1 5-pole Terminal board for the connection of the devices operating with 230 Vac mains power supply (motor and mains cable).

b) J2 5-pole Terminal board for the connection of the devices operating at low voltage (commands and aerial).

TERMINAL BOARD J1

Terminal 1 - 230 Vac mains power supply phase

Terminal 2 - 230 Vac mains power supply neutral

Warning: The power supply voltage polarities must be carefully observed.

Terminal 3 - 230 Vac motor M1 power supply common

Terminal 4 - 230 Vac motor M1 power supply phase (opening)

Terminal 5 - 230 Vac motor M1 power supply phase (closure)

Note: connect the capacitor of the motor M1 between terminals 4 and 5

TERMINAL BOARD J2

Terminal 1 – Opening start push-button's normally open electric contact

Terminal 2 – Closing start push-button's normally open electric contact

Terminal 3 – Common terminal for all electric contacts of commands

Terminal 4 - Aerial input (signal)

Terminal 5 – Aerial input (shield)

CONNECTION OF THE DEVICES

230 Vac mains power supply cable and ground – Terminals 1 and 2 on J1

Warning: The cable's ground pole must be connected to a good ground reference in the roller shutter's nearby area.

Motor 1 – Terminals 3, 4 and 5 on J1

Aerial – Terminals 4 and 5 on J2

NO Opening start push-button – Terminals 1 and 3 on J2

NO Closing start push-button – Terminals 2 and 3 on J2

Important: Before starting the roller shutter check all connections to the electronic card. Check also the electric contacts' switching.

E) MAINTENANCE

Warning : The maintenance of the device must be effected only and exclusively by a specialized technician authorized from the Manufacturer. Any operation of maintenance or control of the device must be effected in absence of power supply.

Ordinary maintenance: Every time that it is necessary and however every 6 months is recommended to verify the device operation.

Extraordinary maintenance: In case of failure, remove the device and send it for repair to the manufacturer laboratory or to authorized laboratory.

The Manufacturer is not responsible for missing observance of rules above described.

F) CONFORMITY DECLARATION (To EMC directive EN45014 and ISO guide 22).

Company name and registered office :

Leb electronics s.r.l.

Via Valle Maria, 55/a

46040 Casalmoro (MN) - Italia

Description of the appliance:

Electronic board for the control of one 230 Vac single-phase asynchronous motor for roller shutter automation.

Model : CTR29.01

Reference rules applied : EN 50081-1, EN 50082-1, EN 55014

Basic rules applied : EN 61000-3-2, EN 61000-3-3, EN 61000-4-4, EN 61000-4-2, ENV 50140

Test laboratory : Intek s.p.a.

Outcome : Positive

The manufacturer declares that the above listed products comply to the norms on electromagnetic compatibility provided for by directives 89/336/EEC, 92/31/EEC, 93/68/EEC.

Casalmoro, 01-01-2000

G) PROGRAMMING THE BOARD

Step-by-step logic
JP1

1 2 3

jumper not inserted

Cyclical mode
JP1

1 2 3

jumper inserted between 1 and 2 terminals

Manual logic
JP1

1 2 3

jumper inserted between 3 and 2 terminals

Radio-command codes self-learning : Press the P1 push-button once to insert a "Opening Start" code; press the P1 push-button twice to insert a "Closing Start" code. Each time the push-button is pressed, the led DL1 flashes in acknowledgement. Subsequent pressures of the P1 push-button must be spaced by 1 sec. minimum periods. When the led is lit with a fixed light transmit the code to be learn by means of the radio-command.

Erasing all stored codes : Press push-button P1 until the led DL1 goes off (about 10 seconds).

Setting the work time : Press the Closing start push-button or the corresponding push-button on the radio-command until the roller shutter is completely closed. Press push-button P1 for about 3 seconds (the led will light with a fixed light) until the roller shutter starts to open. When it is completely open press push-button P1 again. The roller shutter will stop and the led will go off.

TABLE GENERALE

A EMPLOI DE LE TABLEAU ÉLECTRONIQUE 28

F DÉCLARATION DE CONFORMITÉ 36

G PROGRAMMATION DE LA CARTE ÉLECTRONIQUE 37

H SCHÉMA GÉNÉRAL 38

A) LES DIVERSES PLAGES D'APPLICATION DE LE TABLEAU ÉLECTRONIQUE

Pure geometric lines forming a V-shape with no text, numbers, or symbols