DYNAMICS 840 - Industrial vacuum cleaner NILFISK - Free user manual and instructions

USER MANUAL DYNAMICS 840 NILFISK

Before putting the cleaner into operation, be sure to also read the enclosed operating instructions thoroughly and keep them close at hand for future reference.

The cleaner may only be used by persons trained in its use and expressly authorised to use it.

GENERAL

Operation of this cleaner is subject to the applicable national regulations.

In addition to these operating instructions and the binding regulations on accident prevention applicable in the country of use, the generally acknowledged technical rules for safe and correct working must also be observed.

Any method of work endangering health or safety is forbidden!

HEALTH-ENDANGERING DUSTS*)

This cleaner is not suitable for picking up health-endangered dusts.

FIRE AND EXPLOSION HAZARD

The following materials must not be picked up with the cleaner:

Hot materials (glowing cigarettes, hot ashes, etc.)
Inflammable, explosive or aggressive fluids (e.g. petrol, solvents, acids, alkalines, etc.)
Inflammable, explosive dusts (e.g. magnesium or aluminium dust, etc.).

APPLIANCE PLUG SOCKET

Before connecting any appliance to the appliance plug socket, the cleaner must always be switched off.

If appliances are connected to the appliance plug socket, ensure that these appliances are also switched off when being connected to the appliance plug socket.

CAUTION!

The operating instructions and the safety precautions contained therein must be observed when using appliances connected to the appliance plug socket of the cleaner.

USING FOR THE FIRST TIME

Before using the cleaner for the first time, check that it is in a good and safe condition.

Plugs and connectors of mains leads must be at least splash water-proof.

Check the mains connection and mains plug.

Inspect the mains lead at regular intervals for damage or signs of ageing. Use the cleaner only when the mains lead is in a good and safe condition.

(Damaged mains leads present a danger of electric shocks!)

Use the cleaner only with an undamaged filter element.

DURING OPERATION

Take care not to damage the mains lead (e.g. by driving over, pinching or dragging). Pull out the mains plug only directly at the plug, i.e. not by pulling at the mains lead.

Before picking up liquids, the filter bag must be removed and the function of the float switch checked. If foaming is observed, stop work immediately and empty the tank.

MAINTENANCE AND REPAIR

CAUTION!

Before cleaning and servicing the cleaner, always remove the mains plug.

Carry out only maintenance operations described in these operating instructions. Use only original Wap spare parts.

Do not make any technical modifications to the cleaner.

CAUTION!

Your safety could be endangered as a result!

For all other maintenance and repair work, please contact the Wap Service department or an authorised specialist workshop!

ELECTRICAL EQUIPMENT

Check the rated voltage of the cleaner before connecting it to the mains power supply. Ensure that the voltage specified on the rating plate corresponds to the local mains voltage.

When connected to the mains power supply with a mains lead of type H 07 RN-F 3G 1.5 mm², the cleaner may also be used outdoors.

When using an extension lead or replacing the mains lead, the lead type specified by the manufacturer must always be used.

We recommend that the power supply to the cleaner be connected via an earth-leakage circuit breaker which interrupts the power supply either if the earth leakage current exceeds 30mA for 30 ms, or it contains an earthing test current circuit.

When using an extension lead, observe the minimum cross-sections of the leads:

Cable length m	Cross-section mm2
up to 20	1.5
20 to 50	2.5

Always arrange the current-carrying parts (plug sockets, plugs and connectors) and lay extension leads so that the protection class of the cleaner is maintained.

CAUTION!

Never spray the top section of the cleaner with water: Danger for persons, danger of short circuits.

The latest edition of the IEC Regulations must be observed.

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1 Description

1.1 Illustration

(Fig. 1)

1 Cover
2 Rating plate
3 Inlet fitting
4 Tank
5 Tank lock
6 Fixed castors
7 Swivel castors with brake
8 Chassis
9 Handle
10 Compressed-air connection
11 Power cable
12 Main switch
13 Fault lamp
14 Acoustic filter warning
15 Connection for automatic mode

1.2 Application

The Dynamics 840 is an industrial vacuum cleaner of the usage class M and is thus suitable when used properly for vacuuming up dry, non-flammable dusts with a lower toxic limit >1mg / m^3 .

1.3 Inspections and approvals

Electrotechnically tested by the German SEV and TUV in accordance with the test methods/principles DIN VDE 0700 Part 1 DIN VDE 0700 Part 2 DIN VDE 0700 Part 205. Based on the test in accordance with DIN VDE 0700 Part 205, the vacuum cleaner is suitable for increased loading during commercial use.

The test as per DIN VDE 0700 Parts 1 and 205 showed that the technical safety requirements with regard to the electrical safety are also fulfilled when vacuuming up a water/air mixture.

Protection class 1
Protection type IF
Radio interference suppression level N

At a filter surface load ≤ 500m^3xm^-2xh^-1 the vacuum cleaner has a permeability < 0.5% and thus corresponds to the usage class "M" due to its other equipment.

The filter paper of the filter cartridge has been tested by the German BIA as per ZH 1/487, Para. 2. The mean permeability is certainly less than 0.1% at a velocity in blower stream of 0.05m / sec .

Electrotechnical tests must be conducted as per VDE 0105 in accordance with the regulations of the German Accident Prevention Regulation (VBG4) and as per DIN VDE 0701 Parts 1 and 3. These tests are required in accordance with DIN VDE 0702 at regular intervals and following servicing or changes.

1.4 Technical data

Dynamics 840

Voltage	volts	400
Frequency	Hz	50
Power connection		3-phase w/o neutral, clockwise phase sequence
Connected load	watts	2 x 4000
Max. volume flow (air)	max. m³/h	774
	max. l/min	12900
Max. vacuum	max. hPa	230
Filter surface area	m²	5
Separating capacity	%	99,95
Filter blow-off
Compressed air
(oil and water-free)	bar	8
Measuring surface sound pressure level at 1 m distance as per DIN 45 635, Part 1 (4/84) in open field at maximum volume flow	dB(A)	72
Tank volume	l	100
Power cable	m	5
Suction hose diameter	mm	70
Width	mm	750
Depth	mm	1250
Height	mm	1350
Weight	kg	245
Protection class		1
Protection type (splash-proof)		IP X4
Radio-interference suppression level		EN 50081

1.5 Accessories, additional equipment

Filter element Part No. 34931 "Special" filter element with non-stick coating Part No. 26736 Special accessories for automatic mode on request

Please see the "Accessories, Vacuum-Cleaner and Safety Vacuum-Cleaner Systems" chapter of our catalogue for the wide range of accessories available for this vacuum cleaner.

2 Use/Operation

2.1 Setting up vacuum cleaner

The vacuum cleaner must be set up on a firm surface. The surface must be able to safely support the weight of the vacuum cleaner and must be vibration-free.

CAUTION!

When setting up the vacuum cleaner, a minimum distance of 500mm must be maintained to the surrounding walls or objects.

CAUTION!

At an ambient temperature from 25^ C sufficient air circulation (cooling) must be provided at the set-up location.

(Fig. 2)

• Set up vacuum cleaner at desired location.
• Lock swivel castors on vacuum cleaner by pressing brake (1).

2.2 Connecting suction hose

(Fig. 3)

Pull locking pin to connect or remove the suction hose.

2.3 Electrical connection

The operating voltage indicated on the rating plate must correspond to the mains voltage.

• Insert plug of power cable into a properly installed CEE outlet (clockwise phase sequence, connected load 3 x 16 A). Make sure vacuum cleaner is switched off.

2.4 Vacuuming

Never vacuum up flammable materials or liquids.

After vacuuming up liquids, the filter cartridge is damp. A damp filter cartridge can become blocked faster when dry materials are vacuumed up. For this reason the filter cartridge should be dried or replaced with a dry cartridge prior to dry vacuuming.

2.5 Operating vacuum cleaner

2.5.1 Before switching on

(Fig. 4)

Before switching the vacuum cleaner on, check whether the exhaust air outlet (1) is free and the cooling air inlet (2) of the motor is not covered or blocked and clear if necessary.

2.5.2 Switching vacuum cleaner on/off

Operate unit switch:

Switch position "l":

Vacuum cleaner runs with one turbine.

Switch position "II":

Vacuum cleaner runs with two turbines.

NOTE!

First run vacuum cleaner in position "I", then switch to position "II".

Switch position "A":

Vacuum cleaner in automatic mode.

Control voltage 24 V DC - safety extra-low voltage.

NOTE!

If no vacuum power is required, the vacuum cleaner is in the wait mode, i.e. no turbine runs.

2.6 Following work

Switch position "0":

Vacuum cleaner is switched off.

If the vacuum cleaner is not required for a longer period of time, pull the mains plug out of the electrical outlet.

3 Care/Maintenance

3.1 Important safety precautions

CAUTION!

Always pull out the mains plug before performing cleaning or maintenance work on the vacuum cleaner.

Only carry out maintenance work described in these operating instructions and use only genuine WAP spare parts.

Do not make any technical changes to the vacuum cleaner.

CAUTION!

Changes of this type could endanger your safety.

Please contact Wap Customer Service or an authorised workshop for further maintenance and repair work.

3.2 Maintenance schedule

Activity	As required Monthly
3.3 Emptying tank	●
3.4.1 Blowing off filter	●
3.4.2 Replacing filter element	●

3.3 Emptying tank

(Fig. 6)

• Switch off vacuum cleaner by setting main switch to "0" position.
• Swing bar (1) of tank lock upward; tank is lowered.
• Roll out tank (2).

(Fig. 7)

• Dispose of tank content in accordance with legal regulations.
• Roll in tank (2). Handle (3) must face toward front.
• Swing bar (1) of tank lock downward; tank is raised and locked.

3.4 Filter element

3.4.1 Blowing off filter

(Fig. 8)

With vacuum cleaner switched on:

• Connect compressed-air hose to connection with quick coupling and leave connected for approx. 10 seconds, then remove compressed-air hose again.

Compressed air: Maximum 8 bar.

3.4.2 Changing filter element

(Fig. 9)

Pull mains plug.
- Unlock four quick-lock screws

(1) of cover (2) by turning 90^ and pull off.

• Lift off cover (2) and thread out power cable.

(Fig. 10)

• Disconnect connection hose of filter blow-off (3).
• Lift off cover (4) upward and lay toward rear on vacuum cleaner.

(Fig.11)

Pull out filter carrier ring (5) with filter element (6).

(Fig. 11)

• Lay filter carrier ring (5) upside down on vacuum cleaner.
• Screw off hand screw (7).

Pull off filter element (6) upward.
- Dispose of used filter element in accordance with legal regulations. Part No. for filter element: 34931.

(Fig. 12)

• Insert new filter element centred.
  Make sure filter blow-off (8) turns freely.
• Fit hand screw and tighten.

(Fig. 11)

• Remount filter carrier ring (5) with filter element (6).

(Fig. 10)

• Fit cover (4), making sure that notches in cover are located over supports (9) of filter carrier ring.
• Screw on connection hose of filter blow-off (3) and tighten.

(Fig. 13)

• Fit cover (2).
• Guide power cable (10) through opening of cover (2) and under handle (11).

(Fig. 9)

• Move cover (2) into position. No lines may be visible in area of exhaust air outlet (12).
• Lock cover by pressing in four quick-lock screws (1).

3.5 Fault displays

3.5.1 Flashing fault lamp

If the rotating field of the power supply cord is incorrectly connected, the circuit breaker prevents the vacuum cleaner from being switched on.

• Switch off vacuum cleaner and pull mains plug.
• Have connection outlet connected according to standard (clockwise rotating field) by electrician.

3.5.2 Continuously lit fault lamp

Overcurrent fuse and/or temperature monitoring unit for turbine exhaust air has/have been triggered.

• Leave vacuum cleaner switched on and wait until fault lamp goes out, then switch off.
  Make sure exhaust air outlet and cooling air inlet of motors are not blocked and clear if necessary.
• Switch on vacuum cleaner again.

3.5.3 Acoustic filter warning

The filter element is extremely dirty.

• Clean filter element (see Section 3.4.1) or replace (see Section 3.4.2).

3.6 Checking exhaust-air flap

Exhaust-air flap of stopped turbine is jammed.

(Fig. 14)

• Release quick-lock screw (1) of vacuum-cleaner rear panel by turning 90^ .
• Tilt back vacuum-cleaner rear panel (2) and unhook.

(Fig. 15)

• Check exhaust-air flap (3) of stopped turbine.

(Fig. 16)

• Bond paper piece onto bolt (4) of exhaust-air flap.
• Switch vacuum cleaner to position "I", then to position "II". Flap must move.
• If exhaust-air flap does not move, switch off vacuum cleaner and free up exhaust-air flap.
• Check for smooth movement by switching vacuum cleaner to position "I" first, and then to position "II". If exhaust-air flap still does not move, switch off vacuum cleaner and inform Wap Customer Service.

(Fig. 14)

• Hook in vacuum-cleaner rear panel (2) and tilt forward.
• Lock vacuum-cleaner rear panel by pressing in quick-lock screw (1).

3.7 Trouble-shooting

Fault

Motor does not run

Cause

Mains plug not plugged in
Circuit breaker of connection outlet has been tripped
Circuit breaker tripped due to wrong rotating field
Overcurrent protection or temperature monitoring unit has been triggered

Automatic mode only:

• No vacuum power is required
• Contact loop of automatic system not closed

Remedy

Plug mains plug into outlet, see Section 2.3
- Reset circuit breaker
See Section 3.5.1
See section 3.5.2. If overcurrent protection or temperature monitoring unit triggers repeatedly, inform Wap Customer Service
- Check contact loop(s) or contact points

Reduced suction power

Suction nozzle blocked
Suction hose blocked
Filter cartridge dirty

• Clean suction nozzle
• Clean suction hose
• Clean filter cartridge (see Section 3.4.1) or replace (see Section 3.4.2)
  See Section 3.6

4 Wap Service

4.1 Warranty

Our General Conditions of Sale and Delivery apply for the warranty and warranty period.

4.2 Company address

Wap

EU Declaration of Conformity

The design of the unit corresponds to the following pertinent regulations:

EC Machine Directive
EC Low-voltage Directive
EC EMV Directive

89/392/EWG 73/23/EWG 89/336/EWG

Applied harmonised standards:

Applied national standards and technical specifications:

ppa. Rau, Dipl. Ing. (FH)
Head of Research and Development

DIN VDE 0700 T 205

Bellenberg, 03.02.1997

24 Constellation Road

Rexdale

Ontario M9W 1K1

Canada

Division of Nilfisk-Advance A/S

Industrivej 1

9560 Hadsund

Denmark

Tel.: [phone]

Fax: [phone]

Nilfisk-ALTO Food Division

Division of Nilfisk-Advance A/S

Blytaekkervej 2,

9000 Aalborg

Denmark

Tel.: [phone]

Fax: [phone]

E-mail: [e-mail]

www.nilfisk-alto.com

FRANCE

Nilfisk-ALTO

ALTO France SA

Aéroparc 1

19 rue lcare

67960 Entzheim

France

Tel.: [phone]

Fax: [phone]

E-mail: info@nilfisk-alto-fr

www.nilfisk-alto.com

GERMANY

Nilfisk-Advance AG

Nilfisk-ALTO Business Unit

Division of Nilfisk-Advance BV

Camastraat 9

NL-1322 BB Almere

Tel.: [phone]

Fax: [phone]

E-mail: [e-mail]

www.nilfisk-alto.nl

HONG KONG

Nilfisk-Advance Ltd.

2001 HK Worsted Mills Ind'l Bldg.,

31-39 Wo Tong Tsui St.

Kwai Chung, Hong Kong

Tel.: [phone]

Fax: [phone]

HUNGARY

Kvantor-Itb Kft

Leisure Commerce Square

No. 9, Jalan PJS 8/9

46150 Petaling Jaya

Selangor, Malaysia

Tel.: [phone]

Fax: [phone]

PEOPLE'S REPUBLIC OF CHINA

Nilfisk-Advance (Shenzhen) Ltd

Blok 3, Unit 130, 1001 Honghua Road

Int. Commercial & Trade Center

Fuitian Free Trade Zone

518038 Shenzhen

P.R.China

Tel.: [phone]

Fax: [phone]

POLAND

Nilfisk-ALTO

Division of Nilfisk-Advance A/S

05-800 Pruszków

ul. 3-go MAJA 8

Poland

Tel.: [phone]

Fax: [phone]

[e-mail]

www.nilfisk-alto.pl

NORWAY

ALTO Norge AS

Bjornerudveien 24

1266 Oslo

Norway

Tel.: [phone]

Fax: [phone]

Sintra Business Park

Zona Industrial Da Abrunheira

Edificio 1, 1^ A

P-2710-089 Sintra

Tel.: [phone]

Fax: [phone]

E-mail: [e-mail]

www.nilfisk-alto.com

SINGAPORE

Nilfisk-Advance Pte. Ltd.

Nilfisk-ALTO Division

40 Loyang Drive

Singapore 508961

[e-mail]

Member of Nilfisk-Advance Group

Aminogatan 18, Box 4029

S-431 04 Molndal

Sweden

Tel.: [phone]

Fax: [phone]

E-mail: [e-mail]

www.nilfisk-alto.se

TAIWAN

Nilfisk-Advance Ltd.

Taiwan Branch (H.K.)

1F. No. 193. Sec.2

Xing Long Rd., Taipei

Taiwan, R.O.C.

Tel.: [phone]

Fax: [phone]

THAILAND

Nilfisk-Advance Co. Ltd.

89 Soi Chokechai-Ruammitr

Viphavadee-Rangsit Road

Ladyao, Jatuchak, Bangkok 10900

Thailand

Tel.: [phone]

Fax: [phone]

UNITED KINGDOM

Nilfisk-ALTO

Division of Nilfisk-Advance Ltd.

Bowerbank Way

Gilwilly Industrial Estate

Penrith Cumbria CA11 9BQ

Great Britain

Tel.: (+44) (0) 1768 868995

Fax: (+44) (0) 1768 864713

E-mail: [e-mail]

www.nilfisk-alto.co.uk

USA

ALTO Cleaning Systems Inc.

Part of the Nilfisk-Advance Group

12249 Nations Ford Road

Pineville, NC 28134

USA