RXV 550 - Off-road motorcycle APRILIA - Free user manual and instructions

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USER MANUAL RXV 550 APRILIA

Congratulations on your new RXV. This innovative motorcycle is designed to provide high performance and greatfun under all usage conditions - in other words, its intentis to revolutionize the concept of Enduro motorcycles. aprilias first and foremost commitment is to build motorcycles with high technological content, that are extremely safe to ride and wil retain their value over time. IMPORTANT NOTICE ON VEHICLE USE AND LEGAL WARRANTY aprilia RXV motorcycles have been conceived and designed for race-track and off-road competitions. Accordingly, they meet the rules and class requirements currently adopted by major intemational motorcycling associations. The RXV model has been specifically designed for off-road endurance, "Enduro”, racing and not mainly for motocross racing. Having the motorcycle serviced atthe recommended intervals specified inthe maintenance charts provided in this manualis criticalto avoiding premature wear and tear and the possibility of a failure. To preserve motorcycle performance and avoid severe damage, have the recommended maintenance procedures performed by an authorised aprilia Dealer. The RXV model come in a restricted form which can be legally used on public roads and is covered by a legal warranty. in order to maintain the warranty, the recommended maintenance must be performed atthe specified intervals by an authorised aprilia Dealer and each service must be recorded in the warranty booklet. Please note that these motorcycles are not suitable for general road use. Gear ratios, the cooling system, suspension setup, the braking system and engine power delivery are designed for racing, and the operating conditions encountered in compettions differ greatiy from those experienced when riding on public roads. Typical operating conditions that may lead to severe engine damage include, but are not limited to: long stops at traffic lights, highway trips with the engine operating steadily at high or near maximum rpm and drafting vehicles Any changes or modifications to the motorcycle, including the de-restricting of the engine, attempting and/or completing performance enhancing modifications, will make the motorcycle illegal to ride on public roads and way and void the legal warranty. À modified motorcycle may be used for racing in organised races approved by competent authorities. For your own safety, use only genuine aprilia parts and accessories. aprilia disclaims all liabilties in the event non-genuine parts are used and for any resulting damage.

APRILIA WOULD LIKE TO THANK YOU

for choosing one of its products. We have drawn up this manual to show you all the features of your motorcycle. Please read it carefully before riding your motorcycle forthe frsttime. lt contains information, tips and precautions for using your vehicle. You will also discover features, details and devices which will reassure you that you have made the right choice. We believe thatif you follow our suggestions, you will soon getto know your new motorbike inside and out and it will serve you well for a long time to come. This booklet is an integral part of the vehicle and must be handed over to the new owner should the bike be sold. Ed. 10 2008

• GENERAL RULES. 11 General safety rules 12 Foreword p. 12
• Carbon monoxide. 13 Fuel p. 14
• Hot components 16 Start off and Riding, 16 Warning lights 17 Coolant.… 18 Used engine oil and gearbox oil. 20 Brake and clutch fluid p. 21
• Battery hydrogen gas and electrolyt 22 Stand Precautions general advice. 24 Reporting of defects that affect safety. Road regulations and use ofthe motorcycle. Noise emission warranty. Tampering. Problems that may affectthe motorcycle emissions. Position ofthe warning labels. Your warranty rights and obligations VEHICLE Arrangement of the main components. Dashboard p. 23

les énéra 1 General rules / 1 Règles g General safety rules This manual is subdivided into sections, chapters, and paragraphs, based on the topic. The procedures described have been divided by individual operations and each operation is indicated with » The numbered components shown in the pic- tures are identified in the text with a num- ber in parentheses and the respective symbol. Foreword NOTE

THIS USE AND MAINTENANCE

BOOKLET IS AN IMPORTANT PART

OF YOUR VEHICLE.ALWAYS KEEP IT

WITH YOUR VEHICLE, ALSO IN CASE

OF RESALE. aprilia created this use and maintenance booklet to provide you, as the driver, with correct and current information. Howev- er, given the factthatapriliais continually improving the design of its vehicles, itis possible that there may be slight differ- ences between the characteristics of your vehicle and those outined in this manual. For any clarification you may need about your vehicle, contact your lo- cal aprilia Dealership, which will always have the most current information avail- able from the company. For checks and

repairs not expressiy described in this use and maintenance booklet, for pur- chase of original spare parts, accesso- ries and other aprilia products, and for assistance with specific problems, con- tact your local aprilia Dealership or Serv- ice Center. The professionals there will provide you with quick and thorough as- sistance. Thanks for having chosen aprilia. Good riding! This use and maintenance bookletis pro- tected by copyright law in all countries, and total or partial reproduction using any printing or electronic method is prohibit-

SON YOU CANNOT SMELL, SEE OR

IDENTIFY IT WITH THE OTHER

SENSES. DO NOT BREATH EXHAUST

FUMES UNDER ANY CIRCUMSTAN-

CES. Fuel Keep gasoline out of the reach of chil- dren. Gasoline is toxic. Do not use your mouth to siphon gasoline. Avoid having gasoline in contact with your skin. If you should accidentally come into contact with gasoline, change your clothes im- mediately, and thoroughly wash the area thatwas in contact with the gasoline with warm water and soap. If you should ac- cidentally swallow gasoline, do not in- duce vomiting. Drink à large glass of

clean water or mik and consult a doctor immediately. If gasoline should come in contact with youreyes, rinse them with a large amount of clean, fresh water and consulta doctor immediately. IMPORTANT

HIGHLY FLAMMABLE AND UNDER

CERTAIN CONDITIONS CAN CAUSE

EXPLOSIONS. FOR THIS REASON,

REFUELING AND MAINTENANCE

SHOULD BE PERFORMED IN A WELL-

VENTILATED AREA WITH THE EN-

SOURCES THAT CAN CAUSE FIRES

KEEP OUT OF REACH OF CHILDREN

OFF. AFTER RIDING YOUR VEHICLE,

NENT OF THE VEHICLE, MAKE SURE

BE HANDLED SAFELY. Start off and Riding IMPORTANT

IF THE ALARM LIGHT AND THE

WORDS "SERVICE" LIGHT UP WHILE

THE ENGINE IS FUNCTIONING NOR-

MALLY, THIS MEANS THAT THE

CONTINUE TO PERFORM, BUT WITH

WORDS ENGINE OIL PRESSURE RE-

MAIN ILLUMINATED ON THE DIS-

PLAY, OR THEY ILLUMINATE DURING

NORMAL ENGINE OPERATION, THIS

MEANS THAT THE OIL PRESSURE IN

TO PREVENT POSSIBLE DAMAGE.

DURE BEING PERFORMED COR-

FIRE HAZARD: Under certain condi- tions, the ethylene glycol found in the coolant can be flammable: the lames are invisible but can still cause burns.

KEEP COOLANT OUT OF REACH OF

ANT MIXED WITH WATER HAVE A

OR THAT ATTRACTS ANIMALS AND

CHILDREN. TAKE SPECIAL PRECAU-

TIONS TO KEEP NEW AND USED

UNDER PRESSURE AND COULD

COME OUT WITHOUT WARNING,

CAUSING BURNS. WAIT UNTIL THE

ENGINE IS COMPLETELY COOLED

BEFORE LOOSENING AND REMOV-

FULLY AFTER HAVING HANDLED

OIL: ENGINE OIL OR TRANSMISSION

FLUID CAN CAUSE SERIOUS DAM-

AGE TO THE SKIN IF HANDLED FOR

LONG PERIODS OF TIME OR REGU-

LARLY. WE RECOMMEND THAT YOU

WEAR LATEX GLOVES OR THE

EQUIVALENT NON-LATEX PRODUCT

WHILE PERFORMING VEHICLE MAIN-

OIL TO AN APPROPRIATE OIL COL-

KEEP OUT OF REACH OF CHILDREN

Brake and clutch fluid IMPORTANT

GLASS OF CLEAN WATER OR MILK

TACT WITH BRAKE FLUID, CHANGE

YOUR CLOTHES, WASH IMMEDIATE-

LY WITH SOAP AND HOT WATER,

AND CONTACT A DOCTOR AS SOON

YOUR EYES, IMMEDIATELY FLUSH

THEM WITH A LARGE AMOUNT OF

FRESH, CLEAN WATER AND CON-

FREIN, CHANGER IMMÉDIATEMENT

SIVE GASES; KEEP CIGARETTES,

GLASSES WHEN WORKING WITH

SKIN: RINSE WITH LOTS OF WATER.

IN CASE OF CONTACT WITH THE

EYES: RINSE WITH LOTS OF WATER

OF WATER OR MILK, FOLLOWED BY

EXCLUSIVELY FOR KEEPING THE

DEATH. Precautions general advice In case of questions about your rights and responsibilties under the warranty,con- tact Piaggio Group Americas, Inc., 140 East 45th Street, 17th Floor New York, NY 10017, Phone number: (212) 380 4400, the U.S. Environmental P rotection Agency, 2000 Travenwood Ann Arbor, MI 48105 or the Califomia Air Resources Board at P.O. Box 8001, 9528 Telstar Avenue, El Monte, CA 91734-8001. If you believe that your vehicle has a de- fect that could cause a collision, injuries or death, immediately inform both the National Highway Traffic Safety Ad- ministration (NHTSA) and aprilia. Ifthe NHTSA receives other similar informa- tion, they may open an investigation and ifthey findthe presence of a safety defect for a group of vehicles, they may order a

recall or correction campaign. In any case, NHTSA will not involve itself in in- dividual problems between yourself, your dealership or aprilia. To contact NHTSA, you can call the toll-free Auto Safety Hotline 1-800-424-9393 (or 366-0123 in Washington, D.C.) or you can write to: NHTSA, U.S. Department of Transporta- tion, Washington, D.C. 20590. Additional information about motor vehicle safety can be found by calling the toll-free num- ber. Your safety and the safety ofthe persons around you depend not only on your rid- ing ability, but also on your knowledge of your vehicle and safety rules. Forthis reason, itis essential that you do not use your vehicle on public streets or on the highway until you have attended a course organized by a qualified and seri- ous safety organization, for example the

les énéra 1 General rules / 1 Règles g If you believe that your vehicle has à de- fectthat could cause accidents or death, you mustimmediately inform the National Highway Traffic Safety. Administration (NHTSA), a section of the U.S. Depart- ment of Transportation. After receiving information about such defects the NHTSA may open an inves- tigation to discover if there is à group of defective vehicles on the market. At that point, they may initlate an informational campaign to recall said vehicles from the market. In any case, neither the NHTSA nor the Deparment of Transportation will be involved in personal issues between the consumer and the maker, Itis possible to obtain additional informa- tion by telephoning the appropriate num- ber. Reporting of defects that affect safety Except where specified in this Use and Maintenance Manual, do not disassem- ble any mechanical or electrical compo- nent. IMPORTANT

SOME OF THE VEHICLE'S CONNEC-

AND IF ATTACHED INCORRECTLY

CAN CAUSE PROBLEMS WITH NOR-

MAL VEHICLE PERFORMANCE. Road regulations and use of the motorcycle Norms of the road vary from one state to another and from one country to another. Itis very important to familiarize yourself beforehand with the rules ofthe road that apply to all countries, states and cities in which the vehicle will be used. Noise emission warranty Piaggio & Co. S.p.A guarantees that the exhaust system conforms, atthe time of selling, with all US EPA federal standards on noise emissions. The present warran- ty is also extended to the first person that purchases the exhaust system without the intention of reselling it, and all subse- quent purchasers. Warranty claims should be sent to: Piaggio Group Americas, Inc. Aprilia Technical Service 760 W. 16th Street, Bldg. L. Costa Mesa, CA 92627

TIONS THESE CAN REACT TO SUN-

TEMS TO REDUCE THE PRODUCTION

OF CARBON MONOXIDE AND HY-

DROCARBONS. Tampering Tampering with the noise control system is prohibited. Federal law prohibits the

following actions or acts that could cause them: a) The removal of any device or element intended to control noise emissions in- cluded in al new vehicles, or any action, on the part of any person, intended to render these inoperative, except for pur- poses of maintenance, repair, or substi- tution, either before delivery to the final purchaser or during utilization of the ve- hicle,

b) use of the vehicle after said device or element has been removed or made in- operable by any person. The following actions are also defined as tampering: a) Removal or perforation of the muffler, baffles, inflow tubes, or any other com- ponent that conveys exhaust fumes. b) Dismantling or perforating any compo- nent of the intake system. c)Insufficient maintenance. d) Substitution ofany moving parts orany parts of the intake or exhaust systems with parts different than those specified by the manufacturer. e) Removal of decals or waming labels conceming emissions or safe vehicle fnctioning. Damages resulting from removal of decals or warning labels are not covered under the conditions ofthe limited Warranty applied to new

les énéra 1 General rules / 1 Règles g vehicles. In addition, many countries may refuse to allow use of a vehicle lack- ing waming labels relative to emissions or safety that must be properiy attached. The owner of the vehicle must recognize the fact that Piaggio Group Americas, Inc. will notrecognize any warranty when the vehicle or any ofits components have become defective as a consequence of. infractions, negligence, improper mainte- nance, unauthorized modifications or use in racing, in both legal and illegal races, or in events such as Track Day. IMPORTANT

THIS PRODUCT MUST BE REPAIRED

OR REPLACED IF THE NOISE PRO-

DUCED BY THE VEHICLE SHOULD IN-

CREASE SIGNIFICANTLY DURING

USE. IF THESE ACTIONS ARE NOT

RAIENT ÊTRE INFLIGÉES AU PRO-

MES ÉTATIQUES OU LOCALES.

Problems that may affect the motorcycle emissions Whenever you encounter one of the fol- lowing warning signs, immediately have your vehicle checked and repaired at your local aprilia Dealership Symptoms: + Dificulty starting or stalling after starting. + Unstable idling. + Lack of ignition or spark ad- vance while accelerating. + Delayed combustion (spark ad- vance) + Poor engine performance, re- duced manageabilty, or exces- sive fuel consumption.

2. Manufacturer adhesive label

5. Adhesive label for carbon filter

6. Adhesive label for tire pressure

[7 MANUFACTURED BY APRILIA DIVISION

The United States Environmental P rotec- tion Agency, the California Air Resources Board and the aprilia Division of Piaggio & C. SpA. (hereañter aprilia") are pleased to present the emission control system warranty for your motorcycle pro- duced in 1999 or thereafter. In California new motorized vehicles must be de- signed, constructed and equipped to comply with the severe antismog stand- ards of the United States. aprilia must guarantee your motorcycle's emission control system for a period of time listed below, with the exception of violations, negligence or improper maintenance of your motorcycle. Your emission control system may in- clude components such as the carburet- or, or the carburetor injection system, the ignition system, the catalytic converter and the engine computer. lt may also in- clude tubes, belts, connectors and other groups connected to emissions. Where à legitimate condition exists, apri- lia will repair your motorcycle for free, including diagnosis, spare parts, and la- bor.

CONTROL SYSTEM Class 1 motorcycles (3.05 - 10.31 cu in (50 - 169 cc)): for a period of use of five (5) years or 7,456 mi (12.000 km) based on the condition that occurs first Class Il motorcycles (10.37 - 17.02 cu in {170 - 279 cc)}: for a period of use of five (5) years or 11,184 mi (18.000 km) based on the condition that occurs first Class III motorcycles (17.09 cu in (280 cc) and over): for a period of use of five (5) years or 18,641 mi (30.000 km) based on the condition that occurs first If an emission control related component on your motorcycle is defective, it will be repaired or replaced by aprilia. This is your WARRANTY ON DEFECTS forthe emission control system. OWNER'S WARRANTY RESPONSIBILITY + As the owner, you are responsi- ble for having the maintenance indicated in Your use and main- tenance manual carried out.

aprilia recommends that you save all receipts relating to maintenance performed on your motorcycle even if aprilia can- notnegate the warranty solely for the lack of receipts or dem- onstration that all scheduled maintenance has been carried out. + Itis your responsibility to have your vehicle checked at a apri- lia Dealership as soon as à problem presents itself. Warran- ÿ repairs must be conducted within à reasonable time period, which shall not exceed 30 days. + As the owner of your motorcy- cle, you should be aware that aprilia may deny your warranty if your motorcycle or one of its components becomes defective as a result of violations, negli- gence, improper maintenance or unauthorized modifications. In case of questions about your rights and responsibilities under the warranty,con- tact Piaggio Group Americas, Inc., 140 East 45th Street, 17th Floor New York, NY 10017 USA orthe California Air Re- sources Board at P.0. Box 8001, 9528 Telstar Avenue, El Monte, CA 91734-8001.

ITED WARRANTY FOR THE EMISSION

CONTROL SYSTEM Piaggio & C. S.p.A., Via G. Gallei, 1, 30033 Noale (VE) Italia (hereafter ‘apri- lia') guarantees that all aprilia motorcy- cles produced in 1999 and from then on which include front, rear and brake lights as standard parts are sanctioned for street use: a)they have been designed, constructed, and equipped in conformance with all United States Environmental Protection Agency (US Environmental Protection Agency) and the California Air Resources Board noms in force at the moment of the initial sale to the public; and b) they have no materials or work defect which could cause nonconformance with the United States Environmental P rotec- tion Agency and the California Air Re- sources Board norms in force for a period ofuse which is based on engine displace- ment 3,728 miles (6.000 km), if the en- gine displacement is less than 3.05 cu in (50 cc); 7,456 mi (12.000 km) if the en- gine displacement is less than 10.37 cu in (170 cc); and 11,184 mi (18.000 km) if the engine displacement is equal to or greater than 10.37 cu in (170 cc), but in any case less than 17.09 cu in (280 cc): or 18,641 mi (30.000 km) if the engine displacement is greater to or equal to

17.09 cu in (280 cc); or 5 (five) years from

the original date of sale to the public, whichever comes first.

Defects under warranty must be repaired at an Official aprilia Dealership in the United States, during normal working hours, and in conformance with the Clean Air Act and all other applicable United States Environmental Protection Agency and Califomia Air Resources Board norms. All components replaced under the above indicated warranty become the property of Piaggio Group Americas, Inc. Only in the State of Califomia, the com- ponents under warranty connected with emissions control are defined specifically by that state's Emissions Related Parts List. The following parts are covered un- der the warranty: carburetor and internal components, air induction system, fuel tank; fuel injection system: spark ad- vance mechanism; crank case breather tube: air-blocking valves; fuel tank cap for vehicles with evaporative emissions con- tro oil top up cap: pressure control valve; vapor/fuel separator; canister: igniters: switch regulators; ignition coils; ignition wires; ignition points; condensers and spark-plugs that are defective before the

les énéra 1 General rules / 1 Règles g fist scheduled replacement and all tubes, clamps, joints and tubes directly used on the above components. Be- cause the components used for emission control vary from model to model, some models may not use all the above com- ponents and other models may have dif- ferent components with equivalent func- tions. Only in the State of California, as provid- ed under Califomia's Administrative Code, are emergency emissions system repairs allowed to be performed by third parties instead of an Official aprilia Deal- ership. An emergency situation is one in which an Official aprilia Dealership is not available, or à part is not available and will not be within 30 days, or in which the repair will not be completed within 30 days. In the case of an emergency repair, any type of spare part may be used. Piaggio Group Americas, Inc. will reim- burse the owner for costs, including the diagnosis, without exceeding the recom- mended consumer price suggested by aprilia for all pieces replaced covered by warranty, as well as labor, based on the labor times recommended by aprilia for warranty repairs and based on an hourly rate appropriate for the geographic area. The owner may be asked to conserve the receipt(s) and the defective parts in order to receive the reimbursement.

Il - Limitations The emission control system warranty does not cover the following: a) Repairs and replacement necessary because of. (1) accidents, (2) improper use, (3) impropery conducted repairs or in- correct installed replacement parts, (4) use of spare parts or accessories that are notin conformance with aprilia spec- ifications and which could negatively af- fect performance, (5) use in competitions and other similar events. b) Checks, replacement of components or other necessary services or adjust- ments performed under normal sched- uled maintenance €) Any motorcycle on which the odome- ters mileage has been modified in a man-

les énéra 1 General rules / 1 Règles g ner in which it is no longer possible to easily establish the true mileage s responsibiliies under the emission control warranty are limited ex- clusively to the elimination of defective materials or work defects at an Official aprilia Dealership at its corporate head- quarters during normal working hours. This warranty does not cover hardship due to the impossibility of using the mo- torcycle, nor transport of the motorcycle to/from the aprilia Dealership. aprilia and Piaggio Group Americas, Inc. SHALL NOT BE HELD LIABLE FOR

STATES DO NOT ALLOW THE EXCLU-

TAL OR INDIRECT DAMAGES AND

TIONED LIMITATIONS MAY NOT AP-

FOR THIS REASON THE ABOVE-MEN-

TIONED LIMITATIONS MAY NOT AP-

PLY IN YOUR CASE, €) No Dealership is authorized to modify the conditions of the aprilia Emissions Control Warranty. IV - Legal rights

CLUENT ET REMPLACENT TOUT AU-

RAIENT DONC NE PAS ÊTRE APPLI-

les énéra 1 General rules / 1 Règles g V-This warranty is in addition to the manufacturer limited vehicle warranty

THIS WARRANTY COMPLETES THE

aprilia LIMITED WARRANTY ON THE MOTORCYCLE. VI- Additional information Any spare part with comparable perform- ance and lifespan may be used for main- tenance repairs. However, aprilia does not assume any responsibility for these parts. The owner is responsible for per- formance of all scheduled maintenance. This maintenance may be performed ata service center or by the owner him/her- self, The warranty takes effect from the date ofthe delivery to the final purchaser. Piaggio & C. S.p.A. via G. Galilei, 1 30033 Noale (VE) Italia Piaggio Group Americas, Inc. 140 East 45th Street, 17th Floor New York, NY 10017 U.S.A. Phone number: (212) 380 4400

02_02 Arrangement of the main components (02_02) KEY 1._ Left radiator coolant

7. Rear light assembly

10. Left rear fairing

Side stand Left driver footrest Gear shift lever Main fuse box Left front fairing Right front fairing Right radiator coolant Coolant expansion tank cap Right rearview mirror Air filter box Secondary fuse box Right rear fairing Rear pump with brake fluid con- tainer Right side driver footrest Rear brake control lever

2. Neutral warning light (green)

3. Engine oil pressure waming

4. Engine control system warning

6. Fuel reserve warning light (or-

7. High beams indicator light (blue)

Light unit Neutral gear indicator «2 » Comes on when neutral is selected. Engine oil pressure warning light «3 » Itcomes on when the ignition switch is set to ON and the engine is not switched on and performs the warning light activation

test. Ifthe warning light does notcome on at this stage, contact an Official aprilia Dealer. IMPORTANT

TION, THIS MEANS THAT THE

ENGINE OIL PRESSURE IN THE CIR-

CUIT IS TOO LOW. IN THIS EVENT,

STOP THE ENGINE AT ONCE AND

CONTACT AN Official aprilia Dealer- ship. Engine control system warning light «4» Itcomes on when the ignition switch is set to ON and the engine is not switched on and performs the warning light activation test. Ifthe warning light does notcome on at this stage, contact an Official aprilia Dealer. IMPORTANT

EVENT, CONTACT AN Official aprilia Dealership AS SOON AS POSSIBLE. Multifunction digital display «5» Speedometer (km/h - MPH) Displays driving speed in three digits and in real time. Odometer/Milometer Displays the part- al or total number of kilometers/miles driven Rpm indicator (rpm) Displays the number of engine's rpms. IMPORTANT

DÉMARRAGE OU S'IL S'ALLUME DU-

Clock Displays hours and minutes, depending on the setting. Battery voltage Displays the battery charge status in Volts. Low fuel warning light «6 » This will light up when the gasoline in the fuel tank has been reduced to 0.58 +0.26 US gal (0.48 40.22 UK gal) (2.2 +1 1) of fuel. IMPORTANT

FUEL PUMP BE DAMAGED. High-beam indicator light «7 » Comes on when the high beam light is activated or the high beam light is flash-

1. MODE button Display and adjust (only

works when the vehicle is at a standstil).

2 SCROLL button; to see and adjust all the functions By tuming the ignition key in the «ON» position, the following indicators are liton the instrument panel for 3 seconds: + Allwaming lights; + Backlighting: + Allsegments on the multfunc- ional digital display. immediately after the initial check is per- formed, the multifunctional display shows the current battery charge status, then the last values displayed on the active screen before the vehicle was lastswitch- ed off. opo + INSTANTANEOUS SPEED (area A) + TOTAL ODOMETER (area B) + GRAPHIC RPM INDICATOR, operational (area C)

02_08| 02_09] e / 2 Vehicule 02_10)] GO] [NI TRIP The TRIP configuration displays partial journey information. To select the TRIP configuration, press the MODE button when the vehicle is at a standstill, whereas press the SCROLL button when the vehicle is in motion: the ODOMETER INDICATION goes from TOTAL to PARTIAL. By pressing the MODE button again when the vehicle is at a standstill or the SCROLL button when itis in motion, the PARTIAL ODOMETER indication is sub- stituted by the AVERAGE SPEED (AVS) recorded for the journey. To resetthe PARTIAL ODOMETER and the relevant AVERAGE SPEED value (AVS), press the MODE orthe SCROLL buttons for more than six seconds when the vehicle is ata standstil. After this time interval has elapsed, the value displayed in area B are replaced by four horizontal dashes. When the button is released, the dashes are replaced by four zeros (000.0).

02_12 TIME With the AVERAGE SPEED (AVS) screen displayed, you can access the TIME function by pressing the MODE button when the vehicle is at a standstill or the SCROLL button when the vehicle is in motion. If the current speed unit of measurement is km/h, the time value is displayed in the 24 hour format, while if the unitis mph the time formatis 12 hours with an AM/PM indication. SETTING + Press MODE untilthe time digits blink; + Each time the MODE button is pressed, the time increases by one unit. Hold down the button to increase time units automati- cally; + _Ifyou do nottouchthe control for two seconds, the hour is setand the clock switches to minute set- ting: Follow the same procedure to set mi- nutes and seconds. Set the new values in memory as before by not pressing any keys for bo seconds. If miles are the unit measure, the AM and PM indications will startto blink altematively after the setting

e / 2 Vehicule GO] [NI 02_13| 02_14| operation has been completed. When you press MODE to select the correct in- dication, this is linked to currenttime and it changes automatically when the clock goes from 12:59:59 to 13 RPM INDICATOR From the TIME display it is possible to access the LAP TIMER configuration by pressing briefly on the SCROLL button. The value is shown in the B area and is also indicated graphically with a barin the C area ofthe display. OVERREVVING SETTING Standard overrewving values are normal- ly already set in the multfunctional dis- play. if you wish to set à lower value, follow the steps outlined below when the vehicle and the engine are at a standstill: + Press the MODE and SCROLL buttons at the same time for more than 5 seconds. Five ze- ros (00000) will be displayed in the B area, with the first zero blinking. + Each time the MODE button is pressed, the value of the blink- ing number is increased by one unit

02_16| Not touching the control for to seconds causes the value to be setin memory and moves the system on to the adjustment ofthe subsequent digit; Follow the same procedure to setthe second and third dig- is. Set the new values in memory as before, by not activating any controls for two seconds. The last two zeros cannot be modified. Ifthe value setis correct, ie. lower than the maximum overrewving val- ue, you can set it in memory by holding the SCROLL button down longer than two seconds. If you go over the threshold value, the warning light «3» on the instru- ment panel starts to blink until you go below the threshold value again BATTERY ICON The battery icon comes on when the bat- tery charge is too low. I it is displayed during the vehicles normal operation, check the battery's charge status and re- charge system. Itis normal forthe icon to be displayed before and during startup, to then disappear once the engine has started. Key switch (02_17) The ignition switch is located on the headstock upper plate.

e / 2 Vehicule GO] [NI 02_17| The vehicle is supplied with two keys {one is the spare key) The lights switch off when the ignition switch is set to «OFF». NOTE

CALLY AFTER THE ENGINE STARTS. LOCK: The steering is blocked. It is im- possible to start the engine or switch on the lights. Itis possible to remove the key OFF:Itis impossible to turn on the engine or the lights. Itis possible to remove the key. ON: The engine can be started. It is im- possible to remove the key

Locking the handlebar (02_18) To block the steering: + Tum the handlebar completely to the left. + Tum the key to «OFF». +Push in the key and tum it counterclock- wise (to the left), turn the handlebar slow- ly until the key is setto position «LOCK». + Remove the key. Horn button (02_19) To sound the ho, press button «5».

Start-up button (02_22) By pressing button «2» the starter motor starts the engine. Engine stop switch (02_23) It acts as an emergency safety switch. With the switch «1» set to «ON» the en- gine can be started; by switching itto the «OFF» position, the engine stops. The engine stop switch should be used to tum off the engine only in case of emer- gency. itis important that you familiarize yourself with this button so that you can use it easily in case the throttle grip be- comes blocked or if there are other en- gine problems.

OTHER VEHICLES OR OVERTURN-

THIS ADVICE COULD LEAD TO SERI-

IF BECAUSE OF AN EMERGENCY

ENGINE NUMBER The engine numbers printed on the base ofthe left side engine crankcase. Engine No... CHASSIS NUMBER The chassis number is stamped on the right side of the headstock Chassis No...

NOT CLEAR OR THERE IS ANY INDI-

CENTRAL UNIT HAS FOUND AN

CONTINUE TO PERFORM, BUT WITH

3 Use /3 L'utilisation USA unleaded fuel minimum octane rat- ing (R#M)/2 method 90 To refuel: + Unscrew and remove fuel tank cap (1) + Refuel IMPORTANT

ANY CONTACT WITH OPEN FLAMES,

KEEP OUT OF REACH OF CHILDREN

AVEC DES FLAMMES NUES, DES

ÉTINCELLES ET TOUTE AUTRE

SOURCE SUSCEPTIBLE D'EN PRO-

COMES INTO CONTACT WITH HOT

CONTAINERS USING A HOSE. Characteristic Fuel tank capacity (including reserve)

3 Use /3 L'utilisation Rear shock absorbers adjustment (03_02, 03_03, 03_04, 03_05) The rear suspension consists of a spring and shock-absorber group, linked to the frame via silent-block and the rear fork levers. To adjust the setting, the shock absorber has one set screw to adjust re- bound damping, one set screw «2» to adjust compression damping, à ring nut for preloading adjustment of spring «3» and a ring nut «4».

REAR SHOCK ABSORBER ADJ UST-

MENT The standard setting of the rear shock absorber is adjusted so as to satisfy all main high and low speed riding condi- tions, both with reduced and full vehicle load. It is at any rate possible to insert personal settings, depending on vehicle utiization.

TO COUNT THE NUMBER OF RE-

LEASES AND/OR REVOLUTIONS OF

ADJUSTMENT SETTINGS (1 - 2) AL-

WAYS START FROM THE MOST RIGID

SETTING (WHOLE CLOCKWISE RO-

DAMAGE + Using the appropriate wrench, slighäy unscrew the locking ring nut (4). + Tumthe adjustmentring nut«3» to adjust preloading ofthe «B» spring. + When the optimal adjustment level has been achieved, screw in the locking ring nut «4» com- pletely. + Work on the ring nut (2), to reg- ulate the shock absorber com- pression damping atlow speeds (see table). + Work on the knob (6), to regu- late the shock absorber com- pression damping at high speeds (see table)

BE CARRIED OUT ON TRACKS,

AWAY FROM NORMAL ROAD TRAF-

FIC AND WITH THE AUTHORIZATION

3 Use /3 L'utilisation 03_06| Front fork adjustment (03_06, 03_07) The front suspension consists of à hy- draulic fork connected to the headstock by means of two plates. To adjustthe ve- hicle's setting, each fork stem is equipped with an upper screw (1) to adjustrebound damping and with a lower screw (2) to adjust compression damping

ADJ USTMENT SETTINGS (1.-2) BE-

PRELOAD AND DAMPING TOLERAN-

CES: RIDING THE VEHICLE WITH A

DIFFERENT ADJUSTMENT FOR THE

TWO STEMS REDUCES ITS STABILI

03_07 The standard setting of the front fork is adjusted s0 as to satisfy all main high and low speed riding conditions, both with re- duced and full vehicle load. It is at any rate possible to insert personal settings, depending on vehicle usage Standard front suspension adjustment: + Hydraulic rebound adjustment, screwr (1) from completely closed (*) open (**) 12 clicks + Hydraulic compression damp- ing adjustment, screw (2) from completely closed (*) open €) 12 clicks + Hub sprongs (A) (**) from the upper plate (cap excluded): 1 noch. (= Clockwise (#)= Counterclockwise {#*)= Only use an Official aprilia Dealer- ship for this type of adjustment IMPORTANT

TO COUNT THE NUMBER OF RE-

LEASES AND/OR REVOLUTIONS OF

ADJ USTMENT SETTINGS (1 - -2) AL-

WAYS START FROM THE MOST RIGID

SETTING (WHOLE CLOCKWISE RO-

FIC AND WITH THE AUTHORIZATION

OF THE RELEVANT AUTHORITIES.

USING SPORT SETTINGS AND RID-

ING THE VEHICLE ON ROADS AND

MOTORWAYS WITH THESE SET-

TINGS IS STRICTLY FORBIDDEN. Running-In Engine running-in is essential to preserv- ing engine life and performance over time. Twisty roads and gradients are ide- al to run in the engine, brakes and sus- pensions effectively. Vary your driving speed during the run-in. In this way, you allow for the work of components to be “loaded" and then ‘unloaded", thus cool- ing the engine parts. Even ifitis important to "stretch" engine components during the running-in, make sure not to strain them.

Follow the guidelines detailed below: + Do notaccelerate suddenly and completely when the engine is running in à low gear, either be- fore or after running-in. + forthe first 3 hours of operation, do not exceed 50% of the travel ofthe accelerator and never ex- ceed 8,000 rpm, + forthe next 12 hours, do not ex- ceed 75% of the travel ofthe accelerator NOTE

CENTRAL UNIT)IS SET, AT THE TIME OF PRODUCTION, TO 8000 RPM.

3 Use /3 L'utilisation Starting the engine (03_08, 03_09,03_10,03_ 11,03 12) As with any high performance engine, the proper starting procedure is to be known and utlized each time the motorcycle is started. The RXV 4.5 and 5.5 models are equipped with à fast idle knob that when engaged, raises the engine's idle RPM for cold starting and engine warm up. Itis important to understand completely how to engage and disengage this feature pri- or to Starting the motorcycle. IMPORTANT

03_09| BBBBBE: “ex us 03_10| + Getonto the bike in riding posi- ton. + Make sure thatthe stand has been retracted completely. + Make sure that the light switch (1) is positioned to low beam lights. + Tumthe engine stop switch 2 to RUN + Tumthe key to setthe ignition switch to «ON» Atthis stage: + the ignition screen is displayed on the dashboard for three sec- onds + Allinstument panel lights come on for three seconds

3 Use /3 L'utilisation + Block atleastone wheel in place, activating the brake lever. + Completely activate the clutch lever and place the transmission level on neutral (green light N should be illuminated). Cold Start: + Verifythatthe green neutrallight is iluminated green. + Press the starter button «3», holding it in until the engine starts.. IMPORTANT

DO NOT APPLY ANY THROTTLE

LOSS OF LIFE, MAY RESULT IF THE

Cold Start: + Pull outthe fast idle knob and rotate 90 degrees to lock in place. + Tum on the ignition key. + Verify thatthe neutral lights il. luminated, confirming the mo- torcycle is not in gear. Ifthe green neutral light is not illumi- nated, operate the shiftlevel up, or down, to locate the neutral position. Recheck that the neu- al light is illuminated green. + Do not apply any throttle. + Press the starter button, holding it down until the engine starts. If the engine does not start after 5 to 7 seconds of cranking, tum the ignition key off, then back on and retry starting the engine. + Once the engine starts, allow the fast ide knob to hold the idle atthe higher RPM. + After approximately 30 to 60 seconds (untilthe engine begins to warm) tum the fast idle knob off by pulling out and tuming 90 degrees, allowing it to return to its normal "off" position. The motorcycle should idle on its own at approximately 2,000 RPM. If it does not, pull the fastidle knob out for an additional 20 to 30 seconds, allowing for additional warm up time.

DUE TO THE ENGINE'S TIGHT MANU-

COLD. RIDE AT LOW SPEED FOR

ALLOW THE ENGINE TO WARM UP

SIONS AND FUEL CONSUMPTION. Stopping the engine (03_13) Itis very important to select an appropri- ate parking spot, in compliance with road indications and the guidelines described below. IMPORTANT

THE SAFETY OF PEOPLE AND CHIL-

WITH THE ENGINE RUNNING OR

3 Use /3 L'utilisation 03_15| Stand (03_14) To place the vehicle on the stand: + Grasp the left grip «1» and put the right hand on the upper rear part of the vehicle «2». + Push the side stand fully down with your right foot «3». + With the stand fully extended, lean the vehicle to the side until the stand rests on the ground + Tum the handlebar fully to the left. IMPORTANT

The following instructions refer to normal use of your vehicle, and should be re-

03_16| spected. Observing these rules will allow you to increase your level of safety and that of those around you, as well as in- creasing the life and usefulness of your vehicle. Obviously two-wheeled vehicles do notoffer any ofthe protection normally given by an automobile. For this reason, itis fundamental to wear the appropriate protective clothing, In particular, while rid- ing your vehicle, you should always wear a helmet gloves, protective glasses, along with a heavy jacket, sturdy shoes, and long, hard-wearing pants. In any case, you should always bearin mindthat eventhe bestclothing and helmetcan not protect you in case of à fall or collision with another vehicle. Protective clothing will protect you from scratches and abra- sions, but their protective ability is mini- mal in the case of impact. Make sure you have allthe requirements under local law, including drivers license, minimum age, adequate preparation, insurance, taxes, registration, license plate, etc. As soon as you receive your vehicle, familarize your- self with it, practicing in an area with min- imal traffic. Avoid riding your vehicle in areas with high levels of traffic until you have obtained an optimum level of expe- rience and are completely sure of your riding skills. While this vehicle is sanc- tioned for use on highways and county roads, itis recommended that you do not ride on these types of streets until you have obtained à high level of familiarity with your vehicle and have à high level of ability in its use. À new vehicle must un- dergo a through run-in. Before you start

3 Use /3 L'utilisation up the engine, make sure thatthe brakes, clutch, transmission and throttie lever all work properiy, and that the gasoline and oil levels are appropriate. The exhaust system, brakes and other components can become hot while riding. Do not touch these components. Taking some medicines or drugs, either under à doc- tors prescription or illegally, as well as drinking alcohol, increases the risk of an accident notably. Do not ride under the effect of alcohol or medicine, whether they are illegal or prescribed by a doctor. Make sure that your physical condition is appropriate before you begin to ride your vehicle. Do not ride if you are particulariy fatigued or tired. Alcohol, medicine, and tiredness are the principal causes of ac- cidents. Many accidents are due to the riders inexperience. Do not ride your ve- hicle before you have attended training held by à recognized organization such as the Motorcycle Safety Foundation. AI- ways remember that riding à two- wheeled vehicle, while easy and fun, is very different from driving à car. An ex- pert driver is not necessarily capable of riding a two-wheeled vehicle safely. NEVER lend your vehicle to other people if you are not sure that they are experts, and have a drivers license. Respect all the rules ofthe road. In particular, pay at-

tention to all warning, traffic and informa- tional signs. Avoid showing off with dangerous moves (for example wheelies). In particular, re- spect speed limits, and remember that road conditions vary based on weather conditions: wet and icy roads are partic- ularly dangerous at sustained speeds. Automobile drivers frequentiy have diff- cuty seeing two-wheeled vehicles, so you should always give cars precedence, even if cases where the rules of the road actually give you the right of way. Always make sure that the road is free behind you before changing lanes. Do not rely exclusively on your rearview mirror, since itmay underestmate the distance and/or speed of a vehicle, or even notshow itat all. Avoid obstacles that may damage your vehicle or make you lose control. Do notdrive immediately behind vehicles, ei- ther trucks or cars, and do not drive in their wake in an attempt to increase your

3 Use /3 L'utilisation 03_18] 03_19| 03_20| speed. In the case of an accident, motor- cycles and scooters do notofferthe same level of protection given by automobiles. The legs are especially at risk of injury. Installing leg-guards can greatiy increase the risk and seriousness of injuries in the case of an accident. Do not install leg- guards available on the spare part and accessory after market Not following these recommendations could lead to se- rious injury and even death. While driving always keep both hands on the handle- bar and both feet on the footrests. Never change gear without using the clutch if the vehicle is provided with it Do not use the gear shift or other handles jerkily or suddenly. Driving in this manner could damage the internal components of the vehicle, leading to the engine seizing, loss of control, serious injury, or even death. Remain seated while riding. Never stand on your feet or stretch yourself while riding. If you need to rest, pull over in a safe place on the road. itis very im- portant for your safety that you always ride with the utmost attention. P ay atten- tion to your actions, do not allow yourself to be distracted by other cars, people or things near the street, etc. Do notsmoke, eat, drink, read, etc., while riding. If itbe- comes necessary to examine à road map, pull over and do so safely. Use only the fuel and lubricants indicated safe for your vehicle in the TABLE OF RECOM- MENDED PRODUCTS; check the level of coolant, fuel and oil regulariy. If the throttie grip is blocked, you could fall or have à collision with another vehicle. If

the throttle grip is blocked, turn of the en- gine with the engine stop button located on the right handle. Do not attempt to re- start the engine until the throttie grip has been repaired and is completely function al. Not observing these wamings may lead to a fall resulting in serious injury and even death IMPORTANT

JURY AND EVEN DEATH. If you are involved in an accident with your vehicle, make sure that the com- mand levers, tubes, wires, braking sys- tem and other vital components were not damaged. If your vehicle is involved in an accident, immediately contact your local aprilia Dealership which has the tools and knowledge necessary to assess if any damages were sustained that could compromise your safety. Your aprilia Dealership is able to resolve all safety problems, on the condition that you tell them about all mechanical mal- functions. Do not use the vehicle when it is dam- aged. À damaged vehicle could lose sta- biity or have other problems which may increase the risk of accidents, and con- sequenty the risk of serious injuries or even death. Do notattemptto modify the position, an- gle or color of your license plate. The license plate should not be covered in any way, not even with transparent plas-

03_26| tic. Do not modify your vehicle's safety systems, in particular components ass0- ciated with the tum signals, rearview mir- rors, the lights and the horns. Any modification to the vehicle renders the warranty null and void. Do not modify the engine in order to in- crease its power. This could lead to irrep- arable damage to the engine, including compromising its performance and the manageability of the vehicle, leading to a fall, serious injuries, and even death. To repair your vehicle use only original aprilia parts or parts approved by apri- lia. The use of aftermarket accessories and spare parts can seriously compro- mise the safety of your vehicle, as well as its performance and usability. All modifi- cations that impact the performance and safety of the vehicle render the warranty null and void Tampering with the emissions or sound control system is prohibited by law and can be severely punished. In some jurisdictions your vehicle could be confiscated. This vehicle was not designed to carry à sidecar, nor to be used to haul trailers or other vehicles. aprilia does notproduce sidecars or trail- ers, and for this reason is not able to predict the consequences that these ac- cessories could have on the stability and

03_27| 03_29| 3 Use /3 L'utilisation maneuverability of your vehicle: in any case you are advised that these may have à negative effect on your vehicle, and the warranty will not be recognized for any damages the vehicle or its com- ponents may sustain due to à use of this type of accessory. Never use your vehicle to race other ve- hicles. When braking use both the front and rear brake. In the case of abrupt braking, the use of only one brake could cause your vehicle to slide or cause you to lose con- trol ofthe vehicle. While driving downhil, take advantage of the engine's braking action by selecting the same gear or a lower gear in respect to thatused for going uphill. Use the front and rear brakes with moderation. Always travel at an appropriate speed and avoid sudden useless acceleration, notonly to increase your safety, but also to reduce fuel consumption, and increase your vehicle‘s lie. When you ride your vehicle on wet or slippery roads, always remember that your traction is notably diminished. In these conditions always maneuver your vehicle with the maximum caution and care. Sudden acceleration, brakes or tums could cause you to lose control of your vehicle. When traction is reduced, accel- erate and brake taking advantage of, as

much as possible, the engine's braking power. Avoid braking suddenly and/or too quickly. Open and close the throttie grip slowly in order to avoid causing the rear wheel to slip or slide. Slow down and drive with caution on ir- regular road surfaces Avoid tuning the throttle grip to its maxi- mum except in cases of absolute neces- sity, such as passing. Do notlet the engine run "stressed," run- ning atan RPM thatis too low. Shift down to a lower gear. Do not make the engine run at too high an RPM. Pay attention to the red line on the speedometer. Remember that tuming too aggressively can cause the side of the tres to lose contact with the ground, leading to a fall, serious injury, and even death. Always respect speed limits, remember- ing thatitis not always safe to ride atthe maximum ofthe limits under all road con ditions. Slowing down slightiy greatiy in- creases your safety under all road condi- tions. Do not drive the vehicle off-road. Do not tamper with the exhaust or emis- sions control system, not only because it

3 Use /3 L'utilisation 03_30)] could harm the environment, but also be- cause you could risk penal sanctions. CLOTHING Before you begin riding, make sure that your clothing is in good condition, Wear your helmet correcty, making sure that the visor or your protective goggles are clean. Research and experience demonstrate that drivers of other vehicles frequentiy do not see scooters and motorcycles. To render yourself more visible to these driv-

03_32 ers, wear reflective clothing such as re- fiective jackets, or other types of clothing with reflective areas sewn on to the jack- et, pants and gloves. Pay particular at- tention to trucks and automobiles arriving from the other side of the road, as they could turn right or left right in front of you. Many accidents are caused by a driver on the other side of the road who turns left without taking into consideration the ve- hicle in front. Without doubtthe driverin frontof you will swear that s/he saw you only when, after tuming,s/he found you in their lane. Ride with caution! Wear protective clothing, choosing bright and/or reflective colors. This will make you easily seen by other road users, thus reducing the risk of an accident an in- creasing your protection levelinthe event of a fall. Always wear a helmet. Head injuries cause many accidents to become mortal. Clothing must be particularly tight and closed around wrists and ankles. Cords, belts, and ties should not dangle: prevent these and other objects from interfering with your ride, getting caught in moving parts or driving mechanisms Do not keep objects that could become dangerous in a fall rom your pocket, such

3 Use /3 L'utilisation OK? 03_33] as keys, pencils, etc. Make sure that any passengers also follow these guidelines. ACCESSORIES The owner of the vehicle is responsible for the choice, installation and use of all accessories. The installation of inappropriate acces- sories or overloading the vehicle could render it unstable and cause accidents, with the consequent risk of serious injury and even death. Windshields are partic- ularly dangerous inthe case of accidents, because they can break and injure or cut the driver. In case of doubt about any ac- cessory or installation or any freightto be carried, it is recommended that you first consult your local aprilia Dealership. Do not install any accessory that covers the hom or the lights or impairs their op- eration, is in the way of suspension travel or steering angle, impairs the operation of vehicle controls or reduces ground clearance or lean-in angle. Do notinstall accessories that hinder ac- cess to controls and may thus lengthen

your response time in the event of an emergency Large fairings and windshields affect the vehicles aerodynamic performance and its stability, especially at high speeds. Make sure that anything mounted on the vehicle is atached securely, and cannot become loose, blocking wheels, forks, etc. Do not install electrical accessories, and do not modify the vehicle's electrical system. Any component that could cause an electrical surge or an electrical prob- lem could lead to the immediate stopping ofthe vehicle, the lights and hom to turn offorlose intensity, and malfunctioning of the other safety features. Use only origi- nal aprilia accessories.

3 Use /3 L'utilisation 03_34] 03_35| 03_36| LOADING Do not overload the vehicle. Secure bags and baggage as close to possible to the vehicle's center of balance and distribute the weight as uniformiy as possible between the two sides, to re- duce imbalance as much as possible. Al- ways remember that the baggage will tend to loosen during the ride. For this reason, check frequent}y that your bag- gage is secure. Never allow objects to hang fromthe han- dlebars of your vehicle, from the mud- guards, or the forks, as this could com- promise the maneuverability of your vehicle and impede your ability to avoid an accident. Not observing these warn- ings may lead to a fall, resulting in serious injury and even death. Do not ride with a helmet attached to the belt, since in this position it could easily become entangled in the wheels, the mudguards or in the forks, causing a fall, and consequentiy, serious injury or even death. Carry à passenger only if the vehicle is equipped with passenger footrests, pas- senger grab straps, and à passenger seat. When you carry à passenger, always re- member thatthe vehicles manageability is reduced, the brakes are less efficient, and the center of gravity is higher and farther back.

03_37 This increases the possibility of the front wheel losing contact with the ground, es- pecially while accelerating. For this rea- son, avoid abrupt accelerating and brak- ing. Many accidents are caused by inexpert riders who are carrying à pas- senger. Remember to execute driving maneuvers with à greater allowance for safety in case of excessive passenger weight. Avoid abruptand excessive acceleration. Slow down in advance, and calculate dis- tances for stopping and for longer ma- neuvers. Not following these instructions could lead to the vehicle overtuming or other accidents with consequent serious injuries and even death. Never transport objects that are not se- cure, and make sure that when they are transported they are securely fastened to the vehicle. Do not carry packages that protrude from the luggage rack or which cover any of the alarm devices or lights Never carry animals or small children on the glove comparîment or the luggage rack. Never exceed the maximum weight indi- cated for each bag. Overioading your vehicle can seriously decrease its stability and maneuverability leading to a fall, with consequent serious injury or even death

ING IN AND ITS SURROUNDS. RE-

MOVE ANY TRACE OF OIL CAREFUL-

LY. IN THE EVENT OF A LEAK OR MAL- FUNCTION, CONTACT AN Official aprilia Dealership To check: IMPORTANT

THIS TYPE OF VEHICLE HAS SEPA-

RATE LUBRICATION CIRCUITS FOR

ENGINE AND TRANSMISSION/

CLUTCH.OIL LEVEL CHECK AND RE-

PLACEMENT MUST BE CARRIED OUT

FOR BOTH CIRCUITS. IMPORTANT

CHECK ENGINE OIL LEVEL WHEN

15 MIN), KEEP THE ENGINE RUNNING

4 Maintenance / 4 L'entretien + Hold the vehicle level with the two wheels on the ground. + Check the oil level using the relevant transparent dipstick «lb. MAX = maximum level MIN = minimum level + The correct oil level is near the MAX mark. Add fluid as required: IMPORTANT IF YOU RIDE THE VEHICLE IN A

SPORTY FASHION, SOME OIL SPLAT-

TER MAY GET TO THE AIR FILTER

+ Unscrew and remove the filer plug «2» + Pourthe oil in the tank until you reach the correct level IMPORTANT

DO NOT ADD ADDITIVES OR OTHER

PRODUCT CHART Engine oil change (04_03, 04_04, 04_05, 04_06) + Parkthe vehicle on solid, level ground. + Place the vehicle on the stand.

4 Maintenance / 4 L'entretien Stop the engine and letitcool off so that the oil in the crankcase fiows down and cools as well. Remove the sump guard. Unscrew and remove the refill- ing cap/dipstick (1). Put a container to collectthe oil undemeath the engine oil drain- age plug on the fiywheel side. Unscrew and remove the oil drainage cap (2) and then drain all engine oil. Unscrew the engine oil filter cap (4). Remove the engine oil filter cov- er (4), holding on to the O-ring. Remove the engine oil filer. Put a container to collectthe oil undemeath the engine oil drain- age plug from the tank (3) Unscrew and remove the oil drainage plug (3) from the tank and then drain all engine oil Install a new engine oil filter.

Tighten the engine oil filter cap (4). Screw in and lock the oil drain- age caps (213) Pour approximately 61.02 cu in (1000 cc) of engine oil through the filler opening. Screw in and lock the refilling cap (1). Start the engine and let it heat up for a few minutes. Turn off the engine. Unscrew and remove the refill- ing cap (1). Fill up with another 15.25 cu in (250 cc) of oil. Screw in the cap tightiy (1). Startthe engine and letit run for a few minutes. Turn offthe engine and letit cool down. Check the engine oil level.

WARM. + Stop the engine + Wait several minutes to allow the oil to flow from the transmis- sion to the clutch. + Keepthe vehicle in a vertical po- sition, with both wheels resting on the ground + Remove the rear brake lever, unscrewing the screw (1) and holding on to the washer. + Unscrew and remove the in- spection cap (2). + The level is correct when the oil touches the hole in the inspec- tion cap (2).

Ifneeded': + Remove the refilling cap (3). + Pourin the new oil, until the mark on the inspection cap is reached (2). IMPORTANT

DO NOT ADD ADDITIVES OR OTHER

THEY ARE PERFECTLY CLEAN. + Wait several minutes to allow the oil to flow from the clutch to the transmission. Then check the oil level again. REPLACEMENT NOTE

4 Maintenance / 4 L'entretien + Lower the oil pan guard. + Place a container of adequate capacity under the drainage cap (4). + Unscrew and remove the drain- age cap (4). + Unscrew and remove the refill- ing cap (3) + Drain the oil and let it drip for a few minutes into the container below. + Check, and ifnecessary, re- place the washers from the drainage cap (4). + Screw in and lock the drainage cap (4) + Remove the rear brake lever, unscrewing the screw (1) and holding on to the washer. + Unscrew and remove the in- spection cap (2). + Pourin the new oil, until the mark on the inspection cap is reached (2). + Wait several minutes to allow the oi to flow from the clutch to the transmission. + Then check the oil level again. + Tighten the refiling cap (3). IMPORTANT

THE OIL FLOW FROM THE CLUTCH

TO THE TRANSMISSION AND FROM

ATURE IS LOW. + Reassemble the rear brake lev- er, remembering to insert the washer between the lever and the crankcase, screwing the screw «1» back on NOTE

USE THE OIL RECOMMENDED IN THE

PRODUCT CHART Tires This vehicle is fited with tires with inner tubes (Tube type). Minimum tread depth: front and rear 0.079 in (2 mm) USA 0.118 in (3 mm) and in any case no less than that prescribed by law in the country where the vehicle is used.

4 Maintenance / 4 L'entretien 04_12] Spark plug removal (04_11, 04_12, 04 13) At regular intervals, remove the spark plug and clean off any carbon deposits or replace as required. IMPORTANT

ALWAYS REPLACE BOTH SPARK

PLUGS, EVEN IF ONLY ONE NEEDS

REPLACING. In orderto gain access to the spark plugs: IMPORTANT

*__ Place the vehicle on the stand. NOTE

FOR EACH CYLINDER. THE FOLLOW-

ING STEPS RELATE TO JUST ONE

SPARK PLUG BUT APPLY TO BOTH. + Remove the pipette (1) from the spark plug (2). + Remove anysignofdirtfromthe spark plug base (2). + In the hexagonal housing ofthe spark plug (2), insert the fork wrench included in the tool kit + Unscrew the spark plug (2) and remove it from the housing, tak- ing care notto allow any dust or other substances to get inside the cylinder. Checking and cleaning: IMPORTANT

JET OF COMPRESSED AIR. + Check thatthe electrodes and spark plug (2) insulator do not show traces of carbon deposits and or corrosion. f required, clean them using a jet of com- pressed air. Ifthe spark plug (2) shows cracks on the insulator, corroded electrodes, excessive deposits, or if the top of the central elec- trode has become rounded, the spark plug must be replaced. IMPORTANT

+ Checking the gap between the electrodes with a feeler gauge. IMPORTANT

Ifthe gap between the electrodes is not what is recommended, then replace the spark plug (2). + Make sure the washeris in good conditions Installation: + Manual screw in the spark plug (2) to avoid damaging the thread. + Tighten using the wrench sup- plied in the tool kit turing each spark plug (2) by 1/2 tum to compress the washer.

ENGINE OVERHEATING AND RESULT

IN SEVERE DAMAGE. Locking torques (N*m) Spark plug USA

+ Insertthe electrical connection to the spark plug (1) correctiy so that it does not detach as the engine vibrates. Air filter removal (04_14, 04_15, 04_ 16, 04_17, 04_18, 04_19) + Remove the saddle. + Raise the tank. + Release the air filter cover by gripping and lifing the handles from both sides. + Slide outthe air filter housing cover from behind, complete with filter.

FECTLY CLEAN. REMOVE ANY

THE AIR FILTER AND ITS HOUSING

CAREFULLY, REMOVING ANY

TRACES OF OIL WHICH MAY HAVE

ENTERED FROM THE OIL TANK

THROUGH THE OIL EXHAUST PIPES.

EVENT OF CONTACT WITHTHE EYES

OR THE SKIN, RINSE REPEATEDLY

WITH PLENTY OF WATER AND SEEK

MEDICAL ADVICE. IN THE EVENT OF

INGESTION, INDUCE VOMITING,

RINSE MOUTH AND THROAT WITH

ABUNDANT WATER AND SEEK MED-

ICAL ADVICE IMMEDIATELY. Coolant liquid solution is 50% water and 50% antifreeze. This is the ideal mixture for most operat- ing temperatures and provides good cor- rosion protection This solution is also suited to the warm season, as itis less prone to evaporative loss and will reduce the need for refills. Less water evaporation means fewer mineral salts depositng in the radiators, which helps preserve the efficiency ofthe cooling system:

04_20| When the temperature drops below zero degrees centigrade, check the cooling system frequentiy and add more ant- freeze if needed (up to 60% max.). Use distilled water in the coolant mixture to avoid damaging the engine. IMPORTANT

TACT WITH SKIN OR CLOTHES MAY

FILLING THE COOLANT. + Stopthe engine and waitforitto cool down. + Place the vehicle on firm and level ground + Keep the vehicle upright, with both wheels on the ground. + Rotate the radiator cap «1» counterclockwise until it clicks once. + Wait for several seconds to al- low any pressure in the system to be equalized. + Rotate the radiator cap «1» again counterclockwise and re- move it + Check thatthe liquid covers the radiator plates completely. + Also check the level in the ex- pansion tank (underneath the engine sump cover) from the rel- evant window. + The correct level should be be- tween the MIN and MAX marks

DO NOT ADD ADDITIVES OR OTHER

SUBSTANCES TO THE LIQUID. IF YOU USE A FUNNEL OR ANOTHER

IMPLEMENT, MAKE SURE THAT

THEY ARE PERFECTLY CLEAN. + Ifrequired, add coolant until the radiator plates are covered. Do not exceed this level, otherwise the coolant will spil during en- gine operation. If you use à fun- nel or another implement, make sure thatitis perfect clean. + Reinsert the radiator cap (1). IMPORTANT

IN THE EVENT OF EXCESSIVE COOL-

ANT CONSUMPTION, CHECK COOL-

4 Maintenance / 4 L'entretien Checking the brake fluid level (04_22, 04_23, 04_24, 04 25) Check the brake fluid level according to the indications provided in the scheduled maintenance table The information provided below relates to an individual braking system but is appli- cable to both. NOTE

THIS VEHICLE IS EQUIPPED WITH

YOU ARE IN DOUBT ABOUT THE

IT IS ADVISABLE TO WEAR LATEX

RINSE CAREFULLY ALL BODY

PARTS WHICH HAVE COME INTO

CONTACT WITH THE FLUID AND,

SHOULD THE FLUID COME INTO

CONTACT WITH THE EYES, SEEK

MEDICAL ADVICE OR CONTACT AN

AU COURS DES INTERVENTIONS

KEEP OUT OF REACH OF CHILDREN

YOUR SAFETY AND MUST ALWAYS

DER; CHECK THE BRAKES BEFORE

BE CARRIED OUT ACCORDING TO

BLE. Brake fluid decreases gradually in the reservoir as the brake pads wear down, to compensate for wear automatically. The frontbrake reservoir (1) is found near the front brake lever connection The rear brake fluid reservoir (2) is inte- grated in the brake pump fastened to the frame, on the right side, near the fork.

4 Maintenance / 4 L'entretien Check the brake fluid level in the reser- voirs before setting off. IMPORTANT DO NOT RIDE IF THE BRAKING SYS- TEMIS LEAKING. Front brake Checking + Place the vehicle in an upright position and keep the handlebar Straight. + Check thatthe liquid contained in the tank (1) exceeds the "MIN" mark. MIN = minimum level MAX = maximum level Ifthe fluid does not reach the MIN. mark IMPORTANT

CONTACT WITH THE AIR. LEAVE THE

ONLY FOR THE TIME NEEDED TO

CEDURE. + Liftup and remove the cover (4), including the screws (3) and the gasket (5)

THE VEHICLE. DO NOT ADD ADDI

CLEAN. + _ Refill the reservoir «1» with the brake fluid, until you go beyond the MIN minimum level mark. IMPORTANT

PAS AJ OUTER D'ADDITIFS OU D'AU-

BLEEDING. Rear brake Checking + Keep the vehicle upright. + Check thatthe liquid contained in the reservoiris higher than the MIN. mark. MIN = minimum level Ifthe fluid does not reach the MIN. mark IMPORTANT

BRAKE FLUID RESERVOIR COVER (7) 1S REMOVED. + Using a wrench, unscrew the two screws (6) from the brake fluid reservoir (2). IMPORTANT

CONTACT WITH THE AIR. LEAVE THE

+ Liftup and remove the cover (7), including the screws (6) and the gasket (8) IMPORTANT

THE VEHICLE. DO NOT ADD ADDI

CLEAN. + Refill the reservoir (2) with the brake fluid, until you go beyond the "MIN" minimum level mark. IMPORTANT

BLEEDING. Battery (04_26, 04_27, 04_28) + Remove the saddle. + Unscrew and remove the nega- tive wire fastening screw, keep- ing the washer.

04_28| + Unscrew and remove the nega- ive wire fastening screw, keep- ing the washer. + Remove the battery. Fuses (04_29, 04 30, 04 31, 04_32, 04 33) IMPORTANT

WHEN A FUSE KEEPS BLOWING FRE-

QUENTLY, THERE MAY BE A SHORT

CIRCUIT OR OVERLOADING. IN THIS

EVENT, CONTACT AN aprilia Official Dealer. Checking the fuses is necessary when- ever an electrical component fails to op- erate or is malfunctioning or when the engine does not start. Check the auxiliary fuses first and then the main 30A fuse To check: + Position the ignition switch to (OFF), in order to avoid an acci- dental short circuit. + Remove the rightside fairing, by removing the to screws (1) and lifting it out of its seat.

ARRANGEMENT OF MAIN FUSES

BEFORE CHANGING A BULB, CHECK

VEHICLES, AND ALSO REDUCE

Front light group (04_ 34, 04_35, 04 36, 04 37, 04 38) The front light contains: + Two parking light bulbs «1». + One highbeam/low beam bulb «2» To replace: + Place the vehicle on the stand. + Working on both sides, unscrew the upper screw «3» and the lower screw with washer «4» . + Slide outthe grill from the mud- ap housing. Side light lamp «1» + Slide outthe parking light bulb and replace it with one of the same type. High/low beam light bulb «2» + Grasp the bulb connector «5», pull it out and disconnect it from the bulb housing. + Slide outthe casing «6» from the parabola housing and the bulb terminals. + Unhook the to ends of the re- taining spring (7), located in the bulb holder. + Remove the bulb from its hous- ing.

À quick procedure to check the correct adjustment of the front light beam: + Place the vehicle 10 meters from a vertical wall, making sure thatthe ground is level. + Tum on the low beam light, sit on the vehicle and check that the light beam projected to the wallis a lite below the headlight horizontal straight line (about 9/10 ofthe total height). To setlight beam height: + Working on both sides, unscrew screw «1» + Adjustthe light until the desired positioning is found + Working on both sides, screw in screw «1»

YOUR SAFETY AND MUST ALWAYS

DISC MAY BE CLEANED WITH A

THIS VEHICLE IS EQUIPPED WITH

The front braking system is single disc (left side) The rear braking system is single disc (right side). The information provided below relates to an individual braking system but is appli- cable to both Brake fluid decreases gradually in the reservoir (1-2) as the brake pads wear down, to compensate the wear automat- ically. The front brake reservoir «1» is placed near the front brake lever connection. The rear brake fluid reservoir «2» is inte- grated in the brake pump fastened to the frame near the fork. Check the brake fluid level in the reser- voirs «1» «2» and check brake pads for wear before setting off. Checking brake pads for wear

4 Maintenance / 4 L'entretien 04_43| The rate atwhichthe brake pads will wear depends on usage, riding style and road surface condition. IMPORTANT

WEAR IS GREATER WHEN RIDING ON

ROAD. This is à quick inspection procedure to determine brake pad wear: + Place the vehicle on the stand. Check the front brake caliper pads: + Visually inspectthe area be- tween brake disc and brake pads looking from the bottom up the front end; Checking the rear brake caliper pads: + Visually inspectthe area be- tween brake disc and brake

pads looking from the bottom up the rear end; NOTE

IF BRAKE PADS WERE ALLOWED TO

WEAR DOWN UNTIL UNCOVERING

THE METAL SUBSTRATE, METAL-TO-

METAL CONTACT WITH THE BRAKE

DISC WOULD LEAD TO RATTLE AND

THE BRAKE CALIPER SPARKING.

THIS WOULD RESULT IN LOSS OF

BRAKING AND BRAKE DISC DAM-

AGE, CAUSING A DANGEROUS RID-

ING CONDITION. When the lining material of even just one ofthe brake pads is wo down to nearly

0.06 in (1.5 mm) (or even if one of the

wear indicators is no longer visible), re- place both brake pads. IMPORTANT

FOR REPLACEMENT TAKE YOUR

AVEC LE DISQUE, CE QUI PRODUI-

VENT BATTERY DEGRADATION. When storing the vehicle away for long periods, some precautions are necessary to avoid damage due to prolonged inac- &ivity. Minor repairs should not be post- poned, lest you forget them. À general checkup for the vehicle is also recom- mended Proceed as follows: Remove the battery. + Wash and dry the vehicle. + Inflate the tres. + Store the vehicle in a cool, dry place, away from sunlight and with steady temperature + Puta plastic bag on the muffler exhaustend and tie itso that hu- midity cannot get in. NOTE

SUPPORT. + Coverthe vehicle. Avoid using plastic or waterproof materials. AFTER STORAGE Uncover and clean the vehicle. NOTE

TAKE THE PLASTIC BAGS OFF THE

EXHAUST PIPE OPENING. + Uncover and clean the scooter. + Check thatthe battery charge is ok and fitit. + Refillthe fuel tank. + Carry outthe preliminary checks. IMPORTANT

4 Maintenance / 4 L'entretien Cleaning the vehicle Clean the vehicle frequentiy when itis exposed to adverse conditions, such as: + Pollution (cities and industrial areas). + Salinity and humidity in the air (seaside areas and hot, damp climate). + Particular environmental/sea- sonal conditions (salt and anti- ice chemical products spread over the roads in winterüme). + Take special care that deposits, industrial or pollution dust, tar, and bird droppings, etc. do not remain on the body, + Avoid parking under trees. Res- ins, fruits or leaves falling from trees may contain aggressive chemical substances that may damage the paintwork. IMPORTANT BEFORE WASHING THE VEHICLE,

COVER THE ENGINE AIR INTAKES

AND THE EXHAUST PIPES.

MILD DETERGENT, RUBBING THE

TER. WASH THE VEHICLE THOR-

RUBBER OR PLASTIC SADDLE COM-

PONENTS WITH ALCOHOL OR SOL-

VENTS: USE WATER AND MILD SOAP

NE PAS UTILISER D'EAU (OU DE LI-

DO NOT APPLY PROTECTIVE WAX

ONTHE SADDLE OR IT MAY BECOME

SLIPPERY. Transport During transportthe vehicle must be well secured in an upright position and first gear must be engaged, to avoid fuel, oil and coolant leaks. IF STRANDED, DO NOT HAVE THE VE-

HICLE TOWED. CONTACT A ROAD

ASSISTANCE SERVICE. Transmission chain The RXV has a chain with a master link.

THE PINION, WHICH IN TURN COULD

CAUSE AN ACCIDENT OR SEVERE

DAMAGE TO THE VEHICLE. CHECK

THE CHAIN SLACK ON À REGULAR

BASIS AND ADJ UST IT AS NECESSA-

SULT AN Official aprilia Dealership, WHO WILL PROVIDE ACCURATE, PROMPT SERVICE. IMPORTANT

INCORRECTLY EFFECTED MAINTE-

NANCE MAY CAUSE EARLY WEAR

OF THE CHAIN AND OR DAMAGE THE

TIONS OR ON DUSTY AND OR MUDDY ROADS.

DU PIGNON, CAUSANT AINSI UN AC-

(20 - 25 mm) 04_46| Chain clearance check (04_46) To check the slack: Stop the engine. Place the vehicle on the stand. Engage neutral gear. Check that vertical oscillation at à middle point between pinion and crown on the lower part of the chain is of about 0.79 +0.98 in (20 +25 mm). + Move the vehicle foward so as to check vertical oscillation in other positions too. The slack should remain constant during all wheel rotation phases. Ithe slack is uniform, buthigher or lower than 0.79 + 0.98 in (20 +25 mm), adjust itas required. IMPORTANT

4 Maintenance / 4 L'entretien Chain clearance adjustment (04_47, 04 48) If you need to tighten chain slack: Place the vehicle on the stand. Loosen the nut (1) completely. Loosen the to locknuts (4) Work on the set screws (5) to adjustthe clearance ofthe chain making sure that, on both sides ofthe vehicle, the same refer- ences correspond (2 - 3). + Tighten the two locknuts (4) + Tighten the nut (1). + Inspectthe clearance ofthe chain NOTE

WHEEL CENTERING IS CARRIED OUT

USING FIXED SETTINGS (2-3) WITHIN

Checking wear of chain, front and rear sprockets (04_49, 04_50, 04 51) Check the following parts and verify that the chain, pinion and crown do not have: + Damaged rollers. + Loosened pins. + Dry, rusty, squashed or seized chain links. + Excessive wear. + Missing sealing rings. + Excessively wo or damaged pinion or crown teeth. IMPORTANT

AND/OR THE O-RINGS ARE MISSING

OR DAMAGED, THE WHOLE CHAIN

APPARATUS (PINION, CROWN AND

CHAIN) SHOULD BE REPLACED.

MAGÉES OU MANQUANTES, IL FAUT

REMPLACER LA TOTALITÉ DU

GROUPE CHAÎNE (PIGNON, COU-

RONNE ET CHAÎNE). U9N9NU9, 7 ÿ / SIUEUQUIEW ÿ

LUBRICATE THE CHAIN ON A REGU-

Chain lubrication and cleaning Lubricate the chain whenever necessary. Lubricate the chain with chain spray grease. Do notwash the chain with water jets, vapor jets, high-pressure water jets and highly fammable solvents.

AND REPLACING THE CHAIN.

Max. height (including top fairing)

Center to center distance

Minimum ground clearance

Fuel tank capacity (including reserve)

0.34 US gal (0.28 UK gal) (1.31)

3.94 in (100 mm) of clearance (for

each stem, measured without spring and under compression) Capacité d'huile moteur

0.34 US gal (0.28 UK gal) (1,31)

0.29 US gal (0.24 UK gal) (1,11) (50

Front suspension travel

Rear brake disc - Diam. 9.45 in (240 mm), with hydraulic transmission Wheel rims with spokes Front wheel rim 1.60 x 21" Rear wheel rim 2.15 x 18" Frein avant à disque - diam. 10.63 in (diam. 270 mm), avec transmission hydraulique Front tire 90/90 21" 54R Front tire inflation pressure

3.15 in x 2.16 in (80 mm x 55,0 mm)

3.15 in x 2.16 in (80 mm x 55,0 mm)

spanner with 0.51 x 0.79 in (13 x 20 mm) welded hex.

Polygonal double bent wrench

6 Spare parts and accessories / 6 Pieces detachees et accessoires Warnings RXY versions are supplied with a number of accessories not installed: + Cooling electric fan + Stand safety rubber band.

INDICATED IF THE VEHICLE IS USED

Throttie body assembly bolt torque Throttle bodies A A A A A A A A A A Air filter and air box Gasoline tubing

Iding adjustment Transmission oil Clutch spring Clutch discs Clutch lever Radiator coolant level and expansion tank System seals Engine oil and engine oil filter Oil tubing Gas cable Brake fluid level Brake tubing Brake system boit torque Disc brake thickness Brake pads thickness Electrical contacts and switches Battery connecting Lights - Operation /orientation Electrical system performance Exhaust Tire condition and pressure Wheel bearings

7 Scheduled maintenance / 7 L'entretien programme Mi x 1.000 0.3 | 19 | 3.7 | 5.6 | 7.5 | 9.3 | 11.2 | 13.0 | 14.9 | 16.7 | 18.6 Spokes and rim coaxiality Û Û Û Û Û Û Û Û Û Û Û Wheel spindle nut and bolt [ [ [ [ [ [ I [ [ [ I Engine mounting bolt torque Û Û Û Û Û Û Û Û Û Û Û Body nut and boit torque [ [ [ [ [ [ I [ [ [ I Fork dust seal -lelccicicicicicicic Fork struts * - [ [ [ [ [ I [ [ [ I Fork Û Û Û Û Û Û Û Û Û Û Û Front fork plates and feet bol torque [ [ [ [ [ [ I [ [ [ I Shock absorber pins tightening torque Û Û Û Û Û Û Û Û Û Û Û Shock absorber [ [ [ [ [ [ I [ [ [ I Steering bearing slack [ [ [ [ [ [ I [ [ [ I Headstock dust seal ciclciciciciciciciclc Transmission chain [ [ [ [ [ [ I [ [ [ I Chain links, crown, and chain guide 1 1 0 1 1 0 1 1 1 0 1 Steering bearings rLiitfifrifililrirfprlrilc Clutch lever pin -lififrlifrfrprfrlicle Gas cable -lifilrlifpifipilriete Drivers footrest pins -lififrlifrfrprfrlicle Rear suspension levers -lifilrlifpifipilriefe Side stand pin -lififrlrfrfrlrfrlcle Front wheel bearings and spindle -lifilrlifpifipilrielte Rear swing arm pin -lififrlifrfrrfrlcle

Rear wheel bearings and spindle Sponge air filter Spark plugs Complete transmission High pressure and non-return spring valve Cylnder liners Conrod brass bearings and crankshaft main bearings Start up gears Oil pump gears Cylnder head lubrication jets Pistons and belts Piston pins Equalizers rollers Valve lifter Camshaft wear Camshaft bearings Valve seat seal Valves Valve clearance Valve guides Spring holder washers, plates, tappets Chain tightener teeth

Aïr filter and air box Gasoline tubing Iding adjustment Transmission oil 2|»> 2|»> 2|> 2|»> 2|»> 2|> 2|»> 2|»> Clutch spring Clutch discs Clutch lever Radiator coolant level and expansion tank System seals Engine oil and engine oil filter Oil tubing Gas cable Brake fluid level Brake tubing Brake system bolt torque

Disc brake thickness Brake pads thickness Electrical contacts and switches Battery connecting Lights - Operation orientation Electrical system performance Exhaust Tire condition and pressure Wheel bearings Spokes and rim coaxiality Wheel spindle nut and bolt Engine mounting bolt torque Body nut and bolt torque Fork dust seal Fork struts * Fork Front fork plates and feet bolt torque Shock absorber pins tightening torque Shock absorber Steering bearing slack Headstock dust seal Transmission chain

Valve lifter Camshaft wear Camshaft bearings Valve seat seal Valves Valve clearance Valve guides Spring holder washers, plates, tappets Chain tightener teeth Valve springs Gearing chain Transmission chain pads Fuel pump Fork (complete maintenance) Fork oil Shock absorber (complete maintenance) Piston bearing clearance Chain guide plate Chain guide slide Chain tightener roller Chain guide plate

Clutch spring Clutch discs Clutch lever Radiator coolant level and expansion tank System seals Engine oil and engine oi filter Oil tubing Gas cable Brake fluid level Brake tubing Brake system bolt torque Disc brake thickness Brake pads thickness Electrical contacts and switches Battery connecting Lights - Operation orientation Electrical system performance Exhaust Tire condition and pressure Wheel bearings Spokes and rim coaxiality Wheel spindle nut and bolt

Hours ofuse 15 | 30 | 45 | 60 | 75 | 90 | 105 | 120 | 135 | 150 Engine mounting bolt torque 0 1 1 0 1 1 1 0 1 1 Body nut and boit torque [ I [ [ I [ [ [ I [ Fork dust seal ciceclcicicicicicicic Fork struts * [ I [ [ I [ [ [ I [ Fork 0 1 1 0 1 1 1 0 1 1 Front fork plates and feet bolt torque [ I [ [ I [ [ [ I [ Shock absorber pins tightening torque 0 1 1 0 1 1 1 0 1 1 Shock absorber [ I [ [ I [ [ [ I [ Steering bearing slack 0 1 1 0 1 1 1 0 1 1 Headstock dust seal ciceclcicicicicicic|c Transmission chain [ I [ [ I [ [ [ I [ Chain links, crown, and chain guide Û Û Û Û Û Û Û Û Û Û Steering bearings Liilifirlirlrlrfrlcrl. Clutch lever pin Liilifrifilrlrfrfrl. Gas cable Liilifirlirlrlrfrlcrl. Drivers footrest pins Liilifrifilrlrfirfrl. Rear suspension levers Liilifrlirlirlrfrlcrl. Side stand pin Liilifrifirlrlrfrfrlc Front wheel bearings and spindle Liilifrlirlirlrfrlcrl. Rear swing arm pin Lhilifrifilrlrfrfrl. Rear wheel bearings and spindle Liilifrlirlirlrfrlcrl. Sponge air filter TR - OUR - -

Spark plugs Complete transmission High pressure and non-retum spring valve Cylinder liners Conrod brass bearings and crankshaft main bearings Startup gears Oil pump gears Cylinder head lubrication jets Pistons and belts Piston pins Equalizers rollers Valve lifter Camshaft wear Camshaft bearings Valve seat seal Valves Valve clearance Valve guides Spring holder washers, plates, tappets Chain tightener teeth Valve springs Gearing chain

- IF A CHECK REVEALS WEAR

ABOVE THE TOLERANCE LEVEL, DE-

FORMATION OR DAMAGE, THE REL-

DY OR DUSTY TERRAIN, OR UNDER

EXTREME CONDITIONS, COULD

CASE SOME PARTS TO WEAR OUT

Engine oil Use brand-name oil with performance characteristics ator above the level CCMC G-4

Coolant Biodegradable coolant, ready-to-use, with long-life technology and characteristics (red) Ensures protection from freezing down to -40°. Meets CUNA 956-16 norms. AGIP BRAKE 4 Brake fluid As an altemative to the recommended fluid, otherfluids with performance equalto or higher than the specifications may be used. S ynthetic fluid SAE J 1703, NHTSA 116 DOT 4,150 4925

Bearings and other lubrication points As an altemative to the suggested product, use brand-name grease for spigotbearings, for use attemperatures between -22°F - +284°F (-30° C - +140°C), melting point 302°F - 446°F (#150°C - +230°C), with à high level of corrosion protection, and high resistance to water and rust.

Fork: 84 Fuel: 14 Fuses: 147

Maintenance: 113, 185

Only the mechanics ofthe official aprilia Service Network know this vehicle well, thanks to constant technical professional development and apriia-specific training programs, and have the tools needed to carry out maintenance and repair operations correct The bikes reliabilty also depends on its mechanical condition. Checking the vehicle before setting off, camying outroutine maintenance and using only aprilia Original Spare parts are essential factors! To find your nearest Official Dealership and or Service Center, use the Yellow Pages or the map provided on our Official Intemet Ste: www.aprilia.com Only by asking for apriia Original Spare Parts will you get a product designed and tested during the bike's development phase. apriia Original Spare Parts are subject to systematic quality control procedures 50 that their reliabilty and performance over time is guaranteed. The descriptions and illustrations supplied in this publication are not meant to be binding. While the basic features as described and ilustrated in this manual remain unchanged, aprilia reserves the right, at any time and without being required to update this publication beforehand, to make any changes to components, parts or accessory supplies, which it deems necessary to improve the product or which are required for manufacturing or commercial reasons. Not all versions shown in this publication are available in all countries. The availabilty of individual versions should be checked with the official apriia Sales Network. © Copyright 2008- aprilia. All rights reserved. Reproduction in whole or in part of this publication is prohibited. aprilia - After sales service. The apriia brand is owned by Piaggio & C. S.p.A