UXI1200DY - INSTALLATION - Range hood BAUKNECHT - Free user manual and instructions

USER MANUAL UXI1200DY - INSTALLATION BAUKNECHT

INSTALLATION INSTRUCTIONS 600 CFM AND 1200 CFM IN-LINE BLOWERS FOR RANGE HOODS

INSTRUCTIONS D'INSTALLATION VENTILATEURS INTERNES AVEC DEBIT DE 600 PI³ ET 1200 PI³ POUR HOTTES D'EVACUATION

Table of Contents/Table des matieres

IN-LINE BLOWER SAFETY 1

INSTALLATION REQUIREMENTS 3

Tools and Parts. 3

Location Requirements 3

Venting Requirements 4

Electrical Requirements. 5

INSTALLATION INSTRUCTIONS 6

Prepare Location 6

Make Electrical Connection. 7

ASSISTANCE OR SERVICE 9

In the U.S.A. 9

In Canada 9

WARRANTY 10

SECURITE DU VENTILATEUR INTERNE 11

EXIGENCES D'INSTALLATION 13

Exigences concernant I'evacuation 14

ASSISTANCE OU SERVICE 19

Au Canada. 19

GARANTIE 20

IN-LINE BLOWER SAFETY

Your safety and the safety of others are very important.

We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages.

This is the safety alert symbol.

This symbol alerts you to potential hazards that can kill or hurt you and others.

All safety messages will follow the safety alert symbol and either the word "DANGER" or "WARNING."

These words mean:

DANGER

You can be killed or seriously injured if you don't immediately follow instructions.

WARNING

You can be killed or seriously injured if you don't follow instructions.

All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.

IMPORTANT: READ AND SAVE THESE INSTRUCTIONS.

FOR RESIDENTIAL USE ONLY.

IMPORTANT : LIRE ET CONSERVER CES INSTRUCTIONS.

POUR UTILISATION RÉSIDENTIELLE UNIQUEMENT.

IMPORTANT SAFETY INSTRUCTIONS

WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:

Use this unit only in the manner intended by the manufacturer. If you have questions, contact the manufacturer.
Before servicing or cleaning the unit, switch power off at service panel and lock the service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.
■ Installation work and electrical wiring must be done by qualified person(s) in accordance with all applicable codes and standards, including fire-rated construction.
- Do not operate any fan with a damaged cord or plug.
Discard fan or return to an authorized service facility for examination and/or repair.
- Sufficient air is needed for proper combustion and exhausting of gases through the flue (chimney) of fuel burning equipment to prevent backdrafting. Follow the heating equipment manufacturer's guideline and safety standards such as those published by the National Fire Protection Association (NFPA), the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE), and the local code authorities.
- When cutting or drilling into wall or ceiling; do not damage electrical wiring and other utilities.
Ducted fans must always be vented outdoors.

CAUTION: For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors.

CAUTION: To reduce risk of fire and to properly exhaust air, be sure to duct air outside - do not vent exhaust air into spaces within walls or ceilings, attics or into crawl spaces, or garages.

WARNING: TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.

WARNING: TO REDUCE THE RISK OF A RANGE TOP GREASE FIRE:

• Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly on low or medium settings.
  Always turn hood ON when cooking at high heat or when flambeing food (i.e. Crepes Suzette, Cherries Jubilee, Peppercorn Beef Flambé).
  Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or filter.
• Use proper pan size. Always use cookware appropriate for the size of the surface element.

WARNING: TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP GREASE FIRE, OBSERVE THE FOLLOWING: ^a

SMOTHER FLAMES with a close fitting lid, cookie sheet, or metal tray, then turn off the burner. BE CAREFUL TO PREVENT BURNS. If the flames do not go out immediately, EVACUATE AND CALL THE FIRE DEPARTMENT.
NEVER PICK UP A FLAMING PAN - you may be burned.
DO NOT USE WATER, including wet dishcloths or towels - a violent steam explosion will result.
Use an extinguisher ONLY if:

• You know you have a class ABC extinguisher, and you already know how to operate it.
• The fire is small and contained in the area where it started.
• The fire department is being called.
• You can fight the fire with your back to an exit.

^a Based on "Kitchen Fire Safety Tips" published by NFPA.

■ WARNING: To reduce the risk of fire or electrical shock, do not use this fan with any solid-state speed control device.

READ AND SAVE THESE INSTRUCTIONS

INSTALLATION REQUIREMENTS

Tools and Parts

Gather the required tools and parts before starting installation. Read and follow the instructions provided with any tools listed here.

Tools needed

Drill
1 14 " (3 cm) drill bit
316" (0.5 cm) drill bit
Pencil
Wire stripper or utility knife
Tape measure or ruler
Pliers
Caulking gun and weatherproof caulking compound
- Vent clamps
Jigsaw or keyhole saw
Flat-blade screwdriver
Metal snips
Phillips screwdriver

Parts needed

1½" (1.3 cm) UL listed or CSA approved wiring conduit and connectors
6 - 18 AWG wires, one each of the following colors: black, white, red, blue, gray, and green or green/yellow (ground)

NOTE: The length of the conduit and 18 AWG wires is determined by the distance between the in-line blower motor and range hood terminal boxes.

11-UL listed wire connectors
1/2" (1.3 cm) UL listed or CSA approved strain relief

Parts supplied

Remove parts from packages. Check that all parts are included.

4-6x80mmmounting screws
4-flat washers
6-wire connector assembly for range hood
2 - strain relief connectors
T-20 TORX*adapters

Location Requirements

IMPORTANT: Observe all governing codes and ordinances.

Have a qualified technician install the in-line blower motor system.

All openings in the ceiling and wall where the in-line blower motor system will be installed must be sealed.

For Mobile Home Installations

The installation of this in-line blower motor system must conform to the Manufactured Home Construction Safety Standards, Title 24 CFR, Part 328 (formerly the Federal Standard for Mobile Home Construction and Safety, Title 24, HUD, Part 280) or when such standard is not applicable, the standard for Manufactured Home Installation 1982 (Manufactured Home Sites, Communities and Setups) ANSI A225.1/NFPA 501A*, or latest edition, or with local codes.

Product Dimensions

Top (outlet) view

Bottom (inlet) view

The vent system must terminate to the outdoors.
- Do not terminate the vent system in an attic or other enclosed area.
- Do not use 4'' (10.2 cm) laundry-type vent or wall caps.
Use round, metal vent only. Rigid metal vent is recommended. Plastic or metal foil vent is not recommended.
The length of the vent system and number of elbows should be kept to a minimum to provide efficient performance.

For the most efficient and quiet operation:

Use no more than three 90^ elbows.
Make sure there is a minimum of 24" (61.0 cm) of straight vent between the elbows if more than 1 elbow is used.
- Do not install 2 elbows together.
Use clamps to seal all joints in the vent system.
The vent system must have a damper.
Use weatherproof caulking to seal the exterior wall or roof opening around the cap.
The size of the vent should be uniform.

Cold weather installations

An additional backdraft damper should be installed to minimize backward cold air flow. A thermal break should be installed to minimize conduction of outside temperatures as part of the vent system. The damper should be on the cold air side of the thermal break.

The thermal break should be as close as possible to where the vent system enters the heated portion of the house.

Makeup air

Local building codes may require the use of makeup air systems when using ventilation systems greater than the specified CFM of air movement. The specified CFM varies from locale to locale. Consult your HVAC professional for specific requirements in your area.

Typical In-line Blower System Installations

A 10^ (25.4 cm) round vent system is needed for installation (not included). The in-line blower system inlet and outlet openings are 10^ (25.4 cm) round. The exhaust (outlet) opening on the range hood must also be 10^ (25.4 cm) round.

NOTE: Flexible vent is not recommended. Flexible vent creates back pressure and air turbulence that greatly reduce performance.

The vent system can terminate either through the roof or wall.

NOTE: Plywood may be used as a mounting base to span open areas between ceiling joists and rafters. If used, be sure to use plywood capable of supporting the weight of the in-line blower system (50 lb [22.6 kg]).

A. Mount on top of ceiling joists.
B. Mount from cross-members tied to trusses.
C. Duct horizontal; mount to cross-members tied to trusses.
D. Mount on underside of roof rafters.
E. Plywood

Calculating Vent System Length

To calculate the length of the system you need, add the equivalent length for each vent piece used in the system.

Vent Piece	Equivalent Length
45° elbow	2.5 ft (0.8 m)
90° elbow	5.0 ft (1.5 m)

The maximum equivalent vent lengths are:

10^ (25.4 cm) round vents - 60 ft (18.3 m)

Example vent system

The following example falls within the maximum recommended vent length.

1 - 90° elbow	= 5.0 ft (1.5 m)
1 - wall cap	= 0.0 ft (0.0 m)
8 ft (2.4 m) straight	= 8.0 ft (2.4 m)
Length of system	= 13.0 ft (3.9 m)

Electrical Requirements

Observe all governing codes and ordinances.

Ensure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70 (latest edition), or CSA Standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No. 0-M91 (latest edition) and all local codes and ordinances.

If codes permit and a separate ground wire is used, it is recommended that a qualified electrician determine that the ground path is adequate.

A copy of the above code standards can be obtained from:

National Fire Protection Association

One Batterymarch Park

Quincy, MA 02269

CSA International

8501 East Pleasant Valley Road

Cleveland, OH 44131-5575

A 120 volt, 60Hz , AC only, 15-amp, fused electrical circuit is required.
If the house has aluminum wiring, follow the procedure below:

1. Connect a section of solid copper wire to the pigtail leads.
2. Connect the aluminum wiring to the added section of copper wire using special connectors and/or tools designed and UL listed for joining copper to aluminum.

Follow the electrical connector manufacturer's recommended procedure. Aluminum/copper connection must conform with local codes and industry accepted wiring practices.

• Wire sizes and connections must conform with the rating of the appliance as specified on the model/serial rating plate. The model/serial plate is located behind the filter on the rear wall of the range hood.
  Wire sizes must conform to the requirements of the National Electrical Code, ANSI/NFPA 70 (latest edition), or CSA Standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No. 0-M91 (latest edition) and all local codes and ordinances.

INSTALLATION INSTRUCTIONS

Prepare Location

Before making cutouts, make sure there is proper clearance within the ceiling or wall for the exhaust vent.
- When cutting or drilling into the ceiling or wall, do not damage electrical wiring or other hidden utilities.
- Check that all installation parts have been removed from the shipping carton.

1. Disconnect power.
2. Determine which venting method to use: roof or wall exhaust.

WARNING

Excessive Weight Hazard

Use two or more people to move and install range hood.

Failure to do so can result in back or other injury.

1. Using 2 or more people, move the in-line blower motor system to the mounting location.

Prepare for Mounting the In-line Blower System

The in-line blower system must be fastened to a secure structure of the roof, ceiling, wall, floor, or new or existing frame construction. The 4 holes on either the inlet (bottom) side or the outlet (top) side of the blower must be used to mount the in-line blower system to the structure.

NOTE: The mounting hole locations must span the studs. Additional stud framing may be required. Plywood may be used to span open areas between ceiling joists or roof rafters to aid installation. This structure must be strong enough to support the weight of the in-line blower system (50 lb [22.6 kg] min).

Prepare the In-line Blower System

1. Remove the 10 screws from the front cover of the in-line blower motor housing and set them aside.
2. Remove the front cover of the in-line blower motor housing and set it aside.

NOTE: To make the in-line blower motor housing easier to mount, the blower motor assembly can be removed. If you do not want to remove the blower motor assembly, proceed to the "Installation of the In-line Blower System" section.

1. Disconnect the motor electrical plug from the blower motor assembly.

2. Remove the screws that secure the blower motor assembly to the in-line blower housing and set them aside.

3. Pull the spring clip to release the blower motor assembly. Remove the blower motor assembly from the housing and place it on a covered surface.

A. Front cover
B. Blower mounting screws
C. Spring clip
D. Motor electrical plug

Installation of the In-line Blower System

NOTE: The blower motor housing can be mounted using 4 holes from either the inlet side or the outlet side of the blower.

A. Mounting holes

1. Position the in-line blower motor housing in its mounting location and mark the 4 mounting hole locations.
2. Drill 4 mounting pilot holes using a 316 (0.5 cm) drill bit.

3. Attach the in-line blower motor housing to the mounting location with four 6 × 80 mm mounting screws and flat washers.

4. If removed, reinstall the blower motor assembly and secure it with the screws previously removed.

5. If removed, reattach the motor electrical plug to the connector on the blower motor assembly.

Complete Preparation

1. Determine and make all necessary cuts for the vent system.
   IMPORTANT: When cutting or drilling into the ceiling or wall, do not damage electrical wiring or other hidden utilities.
2. Determine the location where the 12 (1.3 cm) wiring conduit will be routed through the ceiling or wall.
3. Drill a 114 (3.2 cm) hole at this location.
4. Locate the electrical terminal boxes in the in-line blower housing and range hood (see the range hood installation instructions). Remove the terminal box covers and set the covers and screws aside.

A. Electrical terminal box
B. Electrical knockout

1. Remove the electrical knockout from the in-line blower housing and range hood (see the range hood installation instructions) to prepare for the installation of the UL listed or CSA approved 12 " (1.3 cm) wiring conduit and conduit connector.
2. With the range hood mounted (see the range hood installation instructions), run the 12 (1.3 cm) wiring conduit between the in-line blower motor housing and the range hood. Pull enough 12 wiring conduit to allow for easy connection to the terminal boxes in the in-line blower housing and range hood.
3. Run the six 18 AWG wires through the 12 (1.3 cm) wiring conduit and conduit connectors and into the terminal boxes on the in-line blower housing and range hood. Leave enough wire length in each terminal box to make the wiring connections.
4. Install the conduit connectors and conduit to the in-line blower housing and range hood electrical terminal boxes.
5. Connect the vent system to the range hood and in-line blower system and seal all joints with clamps.

Make Electrical Connection

WARNING

Electrical Shock Hazard

Disconnect power before servicing.

Replace all parts and panels before operating.

Failure to do so can result in death or electrical shock.

Electrical Connection Inside In-line Blower System

1. Disconnect power.
2. Connect the wires from the wiring conduit to the wires from the motor electrical plug cable inside the in-line blower housing terminal box.

A. UL listed or CSA approved 12 '' wiring conduit
B. UL listed wire connectors
C. Black wires
D. White wires
E. Red wires

F. Blue wires

G. Gray wires

H. Green (or yellow/green)

and green/yellow wires

I. Motor electrical plug cable

1. Use UL listed wire connectors and connect the black wires (C) together.
2. Use UL listed wire connectors and connect the white wires (D) together.
3. Use UL listed wire connectors and connect the red wires (E) together.
4. Use UL listed wire connectors and connect the blue wires (F) together.
5. Use UL listed wire connectors and connect the gray wires (G) together.

WARNING

Electrical Shock Hazard

Electrically ground blower.

Connect ground wire to green and yellow ground wire in terminal box.

Failure to do so can result in death or electrical shock.

1. Connect the green (or green/yellow) ground wire from the wiring conduit to the green (or yellow/green) ground wire (H) in the terminal box using UL listed wire connectors.
2. Reinstall the in-line blower terminal box cover and screw.
3. Reinstall the front cover of the in-line blower housing and secure it with 10 mounting screws.

Electrical Connection Inside Range Hood Between In-line Blower System and Range Hood

1. With the range hood mounted (see the range hood installation instructions), locate the wiring cable connector inside the range hood.
2. Connect the 6-wire connector assembly supplied with the in-line blower motor system to the mating cable connector from the range hood.

1. Locate the terminal box inside the range hood and install a 1/2'' (1.3 cm) UL listed or CSA approved strain relief (see the range hood installation instructions).

2. Run the wire ends from the 6-wire connector assembly through the 12 (1.3 cm) strain relief, leaving enough wire length to make the wiring connections. Tighten the strain relief screws.

3. Connect the wires from the 6-wire connector assembly to the wires from the wiring conduit inside the range hood terminal box.
4. Connect the same color wires to each other (black to black, white to white, etc.) using UL listed wire connectors.

NOTE: Connect the green (or green/yellow) ground wire from the wiring conduit to the green (or bare) ground wire from the home power supply using UL listed wire connectors (see the "Make Electrical Power Supply Connections to Range Hood" section in the range hood installation instructions).

A. UL listed or CSA approved 1 / 2^ wiring conduit
B. UL listed wire connectors C.Black wires
D. White wires
E. Red wires

F. Blue wires
G. Gray wires
H. Green (or green/yellow) wire
I. 6-wire connector assembly

1. Connect the home power supply wiring to the range hood following the instructions that are supplied with the range hood.
2. Reinstall the range hood terminal box cover.
3. Reconnect power.

ASSISTANCE OR SERVICE

When calling for assistance or service, please know the purchase date and the complete model and serial number of your appliance. This information will help us to better respond to your request.

If you need replacement parts

If you need to order replacement parts, we recommend that you use only factory specified parts. Factory specified parts will fit right and work right because they are made with the same precision used to build every new appliance. To locate factory specified replacement parts in your area, call us or your nearest designated service center.

In the U.S.A.

Call the Whirlpool Customer eXperience Center toll free: 1-800-253-1301.

Our consultants provide assistance with:

Features and specifications on our full line of appliances.
Installation information.
Use and maintenance procedures.
■ Accessory and repair parts sales.
Specialized customer assistance (Spanish speaking, hearing impaired, limited vision, etc.).
Referrals to local dealers, repair parts distributors and service companies. Whirlpool designated service technicians are trained to fulfill the product warranty and provide after-warranty service, anywhere in the United States.

To locate the Whirlpool designated service company in your area, you can also look in your telephone directory Yellow Pages.

For further assistance

If you need further assistance, you can write to Whirlpool Corporation with any questions or concerns at:

Whirlpool Brand Home Appliances

Customer eXperience Center

553 Benson Road

Benton Harbor, MI 49022-2692

Please include a daytime phone number in your correspondence.

In Canada

Call the Whirlpool Canada LP Customer eXperience Centre toll free: 1-800-807-6777.

Our consultants provide assistance with:

Features and specifications on our full line of appliances.
Use and maintenance procedures.
■ Accessory and repair parts sales.
- Referrals to local dealers, repair parts distributors, and service companies. Whirlpool Canada LP designated service technicians are trained to fulfill the product warranty and provide after-warranty service, anywhere in Canada.

For further assistance

If you need further assistance, you can write to Whirlpool Canada LP with any questions or concerns at:

Customer eXperience Centre

Whirlpool Canada LP

200 - 6750 Century Ave.

Mississauga, Ontario L5N 0B7

Please include a daytime phone number in your correspondence.

WHIRLPOOL CORPORATION MAJOR APPLIANCE WARRANTY

LIMITED WARRANTY

For one year from the date of purchase, when this major appliance is operated and maintained according to instructions attached to or furnished with the product, Whirlpool Corporation or Whirlpool Canada LP (hereafter "Whirlpool") will pay for Factory Specified Parts and repair labor to correct defects in materials or workmanship. Service must be provided by a Whirlpool designated service company. This limited warranty is valid only in the United States or Canada and applies only when the major appliance is used in the country in which it was purchased. Outside the 50 United States and Canada, this limited warranty does not apply. Proof of original purchase date is required to obtain service under this limited warranty.

ITEMS EXCUSED FROM WARRANTY

This limited warranty does not cover:

1. Service calls to correct the installation of your major appliance, to instruct you on how to use your major appliance, to replace or repair house fuses, or to correct house wiring or plumbing.
2. Service calls to repair or replace appliance light bulbs, air filters or water filters. Consumable parts are excluded from warranty coverage.
3. Repairs when your major appliance is used for other than normal, single-family household use or when it is used in a manner that is contrary to published user or operator instructions and/or installation instructions.
4. Damage resulting from accident, alteration, misuse, abuse, fire, flood, acts of God, improper installation, installation not in accordance with electrical or plumbing codes, or use of consumables or cleaning products not approved by Whirlpool.
5. Cosmetic damage, including scratches, dents, chips or other damage to the finish of your major appliance, unless such damage results from defects in materials or workmanship and is reported to Whirlpool within 30 days from the date of purchase.
6. Any food loss due to refrigerator or freezer product failures.
7. Costs associated with the removal from your home of your major appliance for repairs. This major appliance is designed to be repaired in the home and only in-home service is covered by this warranty.
8. Repairs to parts or systems resulting from unauthorized modifications made to the appliance.
9. Expenses for travel and transportation for product service if your major appliance is located in a remote area where service by an authorized Whirlpool servicer is not available.
10. The removal and reinstallation of your major appliance if it is installed in an inaccessible location or is not installed in accordance with published installation instructions.
11. Major appliances with original model/serial numbers that have been removed, altered or cannot be easily determined. This warranty is void if the factory applied serial number has been altered or removed from your major appliance.

The cost of repair or replacement under these excluded circumstances shall be borne by the customer.

DISCLAIMER OF IMPLIED WARRANTY; LIMITATION OF REMEDIES

CUSTOMER'S SOLE AND EXCLUSIVE REMEDY UNDER THIS LIMITED WARRANTY SHALL BE PRODUCT REPAIR AS PROVIDED HEREIN. IMPLIED WARRANTYES, INCLUDING WARRANTYES OF MERCHANTIBILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR OR THE SHORTEST PERIOD ALLOWED BY LAW. WHIRLPOOL SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. SOME STATES AND PROVINCES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, OR LIMITATIONS ON THE DURATION OF IMPLIED WARRANTYES OF MERCHANTABILITY OR FITNESS, SO THESE EXCLUSIONS OR LIMITATIONS MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE OR PROVINCE TO PROVINCE.

If outside the 50 United States and Canada, contact your authorized Whirlpool dealer to determine if another warranty applies.

If you need service, first see the "Troubleshooting" section of the Use & Care Guide. After checking "Troubleshooting," you may find additional help by checking the "Assistance or Service" section or by calling Whirlpool. In the U.S.A., call 1-800-253-1301. In Canada, call 1-800-807-6777.

Keep this book and your sales slip together for future reference. You must provide proof of purchase or installation date for in-warranty service.

Write down the following information about your major appliance to better help you obtain assistance or service if you ever need it. You will need to know your complete model number and serial number. You can find this information on the model and serial number label located on the product.

Dealer name

Address

Phone number

Model number

Serial number

Purchase date

SECURITE DU VENTILATEUR INTERNE

National Fire Protection Association

One Batterymarch Park

Quincy, MA 02269

CSA International

8501 East Pleasant Valley Road

Cleveland, OH 44131-5575

ASSISTANCE OU SERVICE

GARANTIE DES GROS APPAREILS MÉNAGERS WHIRLPOOL CORPORATION

GARANTIE LIMITEE