Charcoal Grill - Barbecue Brinkmann - Free user manual and instructions

USER MANUAL Charcoal Grill Brinkmann

Important Safety Warnings 2–3

Parts List and Assembly Instructions....4–12

Operating Grill and Lighting Instructions 13–14

Regulating Heat and Adding Charcoal 14

After-Use Safety and Proper Care & Maintenance 15

Warranty Information. Back Cover

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

⚠ WARNING: Be alert to the possibility of serious bodily injury if the instructions are not followed. Be sure to read and carefully follow all of the messages.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

FOR COVERS, ACCESSORIES AND OTHER PRODUCTS, PLEASE VISIT US ONLINE AT:

www.brinkmann.net

FOR GRILL WARRANTY REPLACEMENT PARTS, PLEASE VISIT US AT:

www.grillpartsonline.com

IMPORTANT SAFETY WARNINGS

WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE.

THE PURPOSE OF THIS SAFETY ALERT SYMBOL

IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL.

WHEN YOU SEE THE SAFETY ALERT SYMBOL, PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS!

READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY

BEFORE ASSEMBLING AND OPERATING YOUR GRILL.

⚠ WARNING

• Only use this grill on a hard, level, non-combustible, stable surface (concrete, ground, etc.) capable of supporting the weight of the grill. Never use on wooden or other surfaces that could burn.
• DO NOT use grill without charcoal ash cup in place. DO NOT attempt to remove charcoal ash cup while cup contains hot coals.
• Proper clearance of 10 feet between the grill and combustible material (bushes, trees, wooden decks, fences, buildings, etc.) or construction should be maintained at all times when grill is in use. Do not place grill under a roof overhang or other enclosed area. Not adhering to these clearances will prevent proper ventilation and may increase the risk of a fire and/or property damage, which could also result in personal injury.
• For outdoor use only. Do not operate grill indoors or in an enclosed area.
• For household use only. Do not use this grill for other than its intended purpose.
• We recommend the use of a Charcoal Chimney Starter to avoid the dangers associated with charcoal lighting fluid. If you choose to use charcoal lighting fluid, only use lighting fluid approved for lighting charcoal. Carefully read manufacturer's warnings and instructions on the charcoal lighting fluid and charcoal prior to the use of their product. Store charcoal lighting fluid safely away from grill.
• When using charcoal lighting fluid, allow charcoal to burn with grill lid open until covered with a light ash (approximately 20 minutes). This will allow charcoal lighting fluid to burn off. Failure to do this could trap fumes from charcoal lighting fluid in grill and may result in a flash fire or explosion when lid is opened.
• Never use charcoal that has been pre-treated with lighter fluid. Use only a high grade plain charcoal or charcoal/wood mixture.
• Do not use gasoline, kerosene or alcohol for lighting charcoal. Use of any of these or similar products could cause an explosion possibly leading to severe bodily injury.
• Never add charcoal lighting fluid to hot or even warm coals as flashback may occur causing severe burns.
• Place grill in an area where children and pets cannot come into contact with unit. Close supervision is necessary when grill is in use.
• Do not leave grill unattended when in use.
• When adding charcoal, use extreme caution and follow instructions in “Adding Charcoal During Cooking” section of this manual.
• Do not store or use grill near gasoline or other flammable liquids, gases or where flammable vapors may be present.
• Use caution when adjusting charcoal grate height. Handle may be hot when in use.

Grill is hot when in use. To avoid burns:

• DO NOT attempt to move the grill.
- Wear protective gloves or oven mitts when adjusting cooking grill, ash cup or charcoal grate height.
- DO NOT touch any hot grill surfaces.
- DO NOT wear loose clothing or allow hair to come in contact with grill.

⚠ WARNING

• When grilling, grease from meat may drip into the charcoal and cause a grease fire. If this should happen close lid to suffocate the flame. Do not use water to extinguish grease fires.
• Use caution since flames can flare-up when fresh air suddenly comes in contact with fire. When opening the lid, keep hands, face and body a safe distance from hot steam and flame flare-ups.
• Never place more than 15 pounds on side tables. Do not lean on the side tables.
• Do not exceed a temperature of 400^ F. Do not allow charcoal to rest on the walls of grill. Doing so will greatly reduce the life of the metal and finish of your grill.
• Use caution when assembling and operating your grill to avoid scrapes or cuts from sharp edges of metal parts. Use caution when reaching into or under grill.
• When opening lid, make sure it is pushed all the way open. If lid is not fully open, it could fall back to a closed position and cause bodily injury.
• In windy weather, place grill in an outdoor area that is protected from the wind.
• Close lid to suffocate flame.
• Never leave coals and ashes in grill unattended. Before grill can be left unattended, remaining coals and ashes must be removed from grill. Use caution to protect yourself and property. Carefully place remaining coals and ashes in a non-combustible metal container and saturate completely with water. Allow coals and water to remain in metal container 24 hours prior to disposing.
• Extinguished coals and ashes should be placed a safe distance from all structures and combustible materials.
• With a garden hose, completely wet the surface beneath and around grill to extinguish any ashes, coals or embers which may have fallen during the cooking or cleaning process.
• After each use, clean the grill thoroughly. Cover the grill to protect it from excessive rusting.
• Use caution when lifting or moving grill to prevent strains and back injuries.
• We advise that a fire extinguisher be on hand. Refer to your local authority to determine proper size and type of fire extinguisher.
• Accessory attachments not manufactured by The Brinkmann Corporation for this particular product are not recommended and may lead to personal injury or property damage.
• Store the grill out of reach of children and in a dry location when not in use.
• Do not attempt to service grill other than normal maintenance as explained in “After-Use Safety” and “Proper Care & Maintenance” sections of this manual.
  • Properly dispose of all packaging material.

USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GRILL.

FAILURE TO ADHERE TO SAFETY WARNING AND GUIDELINES IN THIS MANUAL COULD RESULT IN BODILY INJURY OR PROPERTY DAMAGE.

SAVE THIS MANUAL FOR FUTURE REFERENCE.

PARTS BAG CONTENTS

Make sure you have all items listed under PARTS LIST and PARTS CARD CONTENTS before you begin the installation process.

PARTS CARD CONTAINS:

Qty.

32 M5 X 12 Bolts

2 Cotter Pins

6 M6 X 12 Bolts

2 M5 Wing Nuts

9 M6 Washers

Qty.

6 M6 Nuts

12 M5 Nuts

2 Hinge Pins

4 M5 X 35 Bolts

Pattern of identical rectangular shapes with curved top caps arranged in a grid (no text or symbols)

M5 X 12 Bolts

Cotter Pins

Pure diagram of stacked rectangular containers with circular lids, no text or symbols present

M6 X 12 Bolts

Two identical mechanical bearing components with circular flanges and end brackets (no text or symbols)

M5 Wing Nuts

M6 Washers

M6 Nuts

Grid of empty rectangular boxes arranged in 3 rows and 4 columns, likely for counting or logic problem solving.

M5 Nuts

Simple line drawing of two vertical bars with circular holes at the bottom (no text or symbols)

Hinge Pins

Pure diagram of four vertical bars with dome-shaped tops, no text or symbols present

M5 X 35 Bolts

ASSEMBLY INSTRUCTIONS

▲ READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING OR OPERATING YOUR GRILL.

WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT.

The following provided tools are required to assemble this Grill:

• Flathead Screwdriver
• Hex Nut Wrench

PARTS LIST:

① 1 Hood Handle
② 1 Thermometer
③ 1 Hood
④ 1 Warming Rack
⑤ 1 Cooking Grill
⑥ 1 Grill Body Assembly
⑦ 1 Left Side Table
⑧ 1 Left Leg Frame
⑨ 1 Back Panel
⑩ 1 Height Adjustment Knob
⑪ 1 Right Leg Frame

⑫ 1 Right Side Table
⑬ 1 Left Side Table Front Panel
⑭ 1 Control Panel
⑮ 1 Right Side Table Front Panel
⑯ 1 Front Panel
⑰ 1 Ash Cup
⑱ 1 Axle with M10 Lock Nuts
⑲ 2 Wheels
20 2 Hubcaps
⑳ 4 Hood/Grill Body Hinges

Exploded view diagram of a refrigerator assembly with numbered parts for identification

FOR COVERS, ACCESSORIES AND OTHER PRODUCTS, PLEASE VISIT US ONLINE AT:

www.brinkmann.net

FOR GRILL WARRANTY REPLACEMENT PARTS, PLEASE VISIT US AT:

www.grillpartsonline.com

(Proof of purchase will be required.)

Inspect contents of the box to ensure all parts are included and undamaged.

Choose a good, cleared assembly area and get a friend to help you put your grill together. Lay cardboard down to protect grill finish and assembly area.

CAUTION: Some parts may contain sharp edges. Wear protective gloves if necessary.

Step 1

Assemble front panel, back panel, right leg frame and left leg frame using eight M5 X 12mm bolts as illustrated.

Step 2

Remove the M10 lock nuts from each end of the axle. Install the wheels by inserting the wheel axle through right side leg frame axle holes. Insert wheels over axle and secure wheels with M10 lock nuts. Then attach hubcaps to wheels as shown.

Step 3

Attach right side table to right leg frame using six M5 X 12mm bolts. Repeat for left side table.

Technical line drawing of a structural frame assembly with a central V-shaped component (no text or symbols)

Technical line drawing of a mechanical device with wheels and a handle, no text or symbols present

Line drawing of a mechanical cart with wheels and a handle, no text or symbols present

Step 4

Attach control panel to frame assembly using four M5 X 35mm bolts and M5 nuts as shown.

Step 5

Attach right side table front panel to the right side table and control panel using three M5 X 12mm bolts and M5 nuts. Repeat for left side table front panel.

Step 6

Attach grill body hinges to grill body using two M6 X 12mm bolts, M6 washers and M6 nuts.

Step 7

Attach hood hinges to hood using four M6 X 12mm bolts, M6 washers and M6 nuts.

Step 8

Set grill hood on grill body, align the hinge holes. Insert the hinge pins through holes and secure hinge pins with cotter pins.

Technical line drawing of a rectangular metal container with internal grating and mounting brackets (no text or symbols)

Technical line drawing of a square container with internal structure and mounting bracket (no text or symbols)

Technical line drawing of a rectangular mechanical housing with mounting brackets and side connectors (no text or symbols)

Step 9

To attach charcoal ash cup support ring to the bottom of the grill body, align the two M5 X 12mm bolt heads already assembled to support ring with slotted holes in the bottom of grill body. Twist support ring counterclockwise then secure with one M5 X 12mm bolt, M6 washer and M5 nut as shown.

Step 10

Fasten lid handle to lid using two M6 washers and M5 wing nuts.

Step 11

Insert warming rack through holes in grill lid and then insert the warming rack legs into the holes in grill body.

Step 12

Place grill body assembly on frame assembly and secure using four M5 X 12mm bolts.

Step 13

Thread charcoal grate height adjustment knob through the hole in the control panel and into the grill body. Continue threading until adjustment knob makes contact with charcoal grate adjustment mechanism.

Technical line drawings of a portable stove with open compartments and internal grating (no text or symbols)

Line drawing of a portable office chair with a backpack and wheels (no text or symbols)

Thermometer Tabs Thermometer Hood Slots

Step 14

Place cooking grill on grill body. Slide charcoal ash cup onto ash cup support.

Step 15

Align tabs on the housing of thermometer with the slots in the hood, insert thermometer and rotate thermometer to lock in place.

Brinkmann® 3100 Charcoal Grill (Assembled)

Line drawing of a washing machine with control panel and door (no text or symbols)

OPERATING INSTRUCTIONS

PLACE THE GRILL OUTDOORS ON A HARD, LEVEL, NON-COMBUSTIBLE SURFACE

AWAY FROM ROOF OVERHANG OR ANY COMBUSTIBLE MATERIAL. NEVER USE ON WOODEN OR OTHER SURFACES THAT COULD BURN. PLACE THE GRILL AWAY FROM OPEN WINDOWS OR DOORS TO PREVENT SMOKE FROM ENTERING YOUR HOUSE. IN WINDY WEATHER, PLACE THE GRILL IN AN OUTDOOR AREA THAT IS PROTECTED FROM THE WIND.

READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE OPERATING YOUR GRILL.

Grilling/Searing

Step 1

Follow the instructions below carefully to build a fire. You may use a high quality charcoal as fuel in the Grill (see “Adding Charcoal During Cooking” section of this manual).

WARNING: Never use charcoal that has been pre-treated with lighter fluid. Use only a high grade plain charcoal or charcoal/wood mixture.

If using a Charcoal Chimney Starter, follow all manufacturer's warnings and instructions regarding the use of their product. Start with 8 to 10 pounds of charcoal. When charcoal is burning strong, carefully place hot coals in center of charcoal grate.

WARNING: DO NOT use grill without charcoal ash cup in place. DO NOT attempt to remove charcoal ash cup while cup contains hot coals.

Note: To extend the life of your grill, make sure that hot coals and wood do not touch the walls of grill.

IF USING CHARCOAL CHIMNEY STARTER, PROCEED TO STEP 4

If you choose to use charcoal lighting fluid, ONLY use charcoal lighting fluid approved for lighting charcoal. Do not use gasoline, kerosene, alcohol or other flammable material for lighting charcoal. Follow all manufacturer's warnings and instructions regarding the use of their product. Start with 8 to 10 pounds of charcoal. Place the charcoal in center of charcoal grate.

Step 2

Saturate charcoal with lighting fluid. With lid open wait 2 to 3 minutes to allow lighting fluid to soak into charcoal. Store charcoal lighting fluid safely away from the grill.

Step 3

With grill lid open, stand back and carefully light charcoal and allow to burn until covered with a light ash (approximately 20 minutes).

WARNING: Charcoal lighting fluid must be allowed to completely burn off prior to closing grill lid (approximately 20 minutes). Failure to do this could trap fumes from charcoal lighting fluid in grill and may result in a flash-fire or explosion when lid is opened.

Step 4

Place cooking grill on grill support lip. Use charcoal grate adjuster knob to position charcoal grate to desired cooking level.

WARNING: Wear protective gloves or oven mitts when adjusting cooking grill or charcoal height.

Step 5

Place food on cooking grill and close grill lid. Always use a meat thermometer to ensure food is fully cooked before removing from grill.

Step 6

Allow grill to cool completely, then follow instructions in the "After-Use Safety" and "Proper Care & Maintenance" sections of this manual.

To increase heat, more charcoal may be needed or an adjustment to charcoal height. Follow instructions in "Adding Charcoal During Cooking" section of this manual.

To maintain the temperature, more charcoal may need to be added or an adjustment may be necessary during the cooking cycle to charcoal height.

Additional charcoal or an adjustment to the charcoal height may be necessary to maintain or increase cooking temperature.

Step 1

Stand back and carefully open grill lid. Use caution since flames can flare-up when fresh air suddenly comes in contact with fire.

WARNING: Wear protective gloves or oven mitts when adjusting cooking grill or charcoal grate height.

Step 2

Use charcoal grate adjuster knob to place charcoal grate at the lowest level of cooking chamber. Remove the food from cooking grill, then remove the cooking grill.

Step 3

Stand back a safe distance and use long cooking tongs to lightly brush aside ashes on hot coals. Use cooking tongs to add charcoal to charcoal grate, being careful not to stir-up ashes and sparks. If necessary, use your Charcoal Chimney Starter to light additional charcoal and add to existing fire.

WARNING: Never add charcoal lighting fluid to hot or even warm coals as flashback may occur causing severe burns.

Step 4

When charcoal is burning strong again, wear oven mitts/gloves to replace cooking grill and food, then carefully return charcoal grate to desired cooking level.

Step 5

Close the grill lid. Allow food to continue cooking.

Regulating Heat

Adding Charcoal During Cooking

AFTER-USE SAFETY

WARNING

• Always allow grill and all components to cool completely before handling.
- Never leave coals and ashes in grill unattended. Make sure coals and ashes are completely extinguished before removing.
- Before grill can be left unattended, remaining coals and ashes must be removed from grill. Use caution to protect yourself and property. Place remaining coals and ashes in a non-combustible metal container and completely saturate with water. Allow coals and water to remain in metal container 24 hours prior to disposing.
- Extinguished coals and ashes should be placed a safe distance from all structures and combustible materials.
- With a garden hose, completely wet surface beneath and around the grill to extinguish any ashes, coals or embers which may have fallen during the cooking or cleaning process.
- Cover and store grill in a protected area away from children and pets.

Proper Care & Maintenance

• To protect your grill from excessive rust, the unit must be properly cleaned and covered at all times when not in use. A grill cover may be ordered directly from Brinkmann by calling 800-468-5252 or visit us at www.brinkmann.net.
• Wash cooking grill and charcoal grate with hot, soapy water, rinse well and dry.
• Clean inside and outside of grill by wiping off with a damp cloth. Apply a light coat of vegetable oil or vegetable oil spray to the interior surface to prevent rusting. Do not coat charcoal grate or charcoal ash cup.
• If rust appears on the exterior surface of your grill, clean and buff the affected area with steel wool or fine grit emery cloth. Touch-up with a good quality high-temperature resistant paint.
• Never apply paint to the interior surface. Rust spots on the interior surface can be buffed, cleaned, then lightly coated with vegetable oil or vegetable oil spray to minimize rusting.

ÍNDICE

Exploded view diagram of a refrigerator assembly with numbered parts for identification

PARA CUBIERTAS, ACCESORIOS Y OTROS PRODUCTOS, FAVOR DE VISITARNOS POR LA RED MUNDIAL EN: www.brinkmann.net PARA PARTES DE REEMPLAZO DE PARRILLA BAJO GARANTIA, FAVOR DE VISITARNOS POR LA RED MUNDIAL EN: www.grillpartsonline.com

Pattern of identical rectangular shapes with curved top caps arranged in a grid (no text or symbols)

M5 X 12 Pernos

Chavetas

M6 Arandela

Pure diagram of six identical rectangular units with curved top caps, arranged in a grid pattern (no text or symbols)

M6 X 12 Pernos

Two identical mechanical bearing components with circular flanges and end brackets (no text or symbols)

M5 Tuercas de Ala

M6 Tuercas

Grid of empty rectangular boxes arranged in 3 rows and 4 columns, likely for counting or logic solving.

M5 Tuercas

Simple line drawing of two vertical test tubes with circular base holes (no text or symbols)

Pernos de Bisagra

Pure diagram of four vertical bars with dome-shaped tops, no text or symbols present

M5 X 35mm Pernos

Technical line drawing of a structural frame assembly with a central triangular component (no text or symbols)

Technical line drawing of a mechanical device with wheels and a handle, no text or symbols present

Technical line drawing of a mechanical device with wheels and supports (no text or symbols)

Technical line drawings of a two-part industrial machine with wheels and control panel (no text or symbols)

Paso 6

Conecte bisagras para campana a la parrilla usando dos pernos M6 X 12mm, arandelas M6 y tuercas M6.

Paso 7

Technical line drawings of a portable stove with open compartments and internal grating (no text or symbols)

Line drawing of a portable outdoor machine with a backpack and wheels (no text or symbols)

Termómetro Lengüetas Ranuras de Campana para Termómetro

Paso 14

Line drawing of a washing machine with control panel and wheels (no text or symbols)

INSTRUCCIONES DE USO

COLOQUE LA PARRILLA EN EXTERIORES, EN UNA SUPERFICIE DURA, NIVELADA Y NO INFLAMABLE ALEJADA DE CUALQUIER ALERO DE TECHO O CUALQUIER OTRO MATERIAL INFLAMABLE. NUNCA USE EN SUPERFICIES DE MADERA U OTRAS QUE PUDIERAN QUEMARSE. COLOQUE LA PARRILLA LEJOS DE VENTANAS ABIERTAS O PUERTAS PARA PREVENIR QUE EL HUMO ENTRE A SU CASA. EN CLIMA VENTOSO, COLOQUE LA PARRILLA EN UN ÁREA DE EXTERIORES EN LA QUE ESTÉ PROTEGIDA DEL VIENTO.

For one year from date of purchase, The Brinkmann Corporation warrants the Charcoal Grill against defects due to workmanship or materials to the original purchaser. The Brinkmann Corporation's obligations under this warranty are limited to the following guidelines:

• This warranty does not cover grills that have been altered/modified or damaged due to: normal wear, rust, abuse, improper maintenance and/or improper use.
• This warranty does not cover surface scratches or heat damage to the finish, which is considered normal wear.
• The Brinkmann Corporation may elect to repair or replace damaged units covered by the terms of this warranty.
• This warranty extends to the original purchaser only and is not transferable or assignable to subsequent purchasers.

The Brinkmann Corporation requires reasonable proof of purchase. Therefore, we strongly recommend that you retain your sales receipt or invoice. To obtain replacement parts for your Charcoal Grill under the terms of this warranty, please call Customer Service Department at 800-527-0717. A receipt will be required. The Brinkmann Corporation will not be responsible for any cookers forwarded to us without prior authorization. Charcoal Grill must be returned to the original place of purchase for replacement of the unit.

EXCEPT AS ABOVE STATED, THE BRINKMANN CORPORATION MAKES NO OTHER EXPRESS WARRANTY.

THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO ONE YEAR FROM THE DATE OF PURCHASE. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.

ANY LIABILITY FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE FAILURE OF THE CHARCOAL GRILL TO COMPLY WITH THIS WARRANTY OR ANY IMPLIED WARRANTY IS EXCLUDED. CUSTOMER ACKNOWLEDGES THAT THE PURCHASE PRICE CHARGED IS BASED UPON THE LIMITATIONS CONTAINED IN THE WARRANTY SET OUT ABOVE. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.

GARANTÍA LIMITADA DE UN AÑO