ALUE63BSX - Range hood Zephyr - Free user manual and instructions

Product Type	Decorative hood
Brand	Zephyr
Model	ALUE63BSX
Color	Brushed stainless steel
Width	76 cm (30 in)
Depth	50 cm
Height with chimney	Min 66 cm, max 107 cm
Net weight	18 kg
Power supply	220-240 V, 50/60 Hz
Maximum power	300 W
Max airflow	650 m³/h
Max noise level	65 dB(A)
Number of speeds	4
Control type	Touch electronic
Lighting	LED, 2 x 3 W
Filter type	Aluminum grease filter, dishwasher safe
Optional charcoal filter	Yes (ref. ZY-CB01)
Venting mode	External venting or recirculation
Outlet diameter	150 mm
Care and cleaning	Clean filters monthly; exterior surface with a soft cloth and mild detergent
Safety	Automatic safety shutdown, overheating protection
Spare parts and repairability	Available on Zephyr website: filters, bulbs, motor
General information	2-year warranty

Frequently Asked Questions - ALUE63BSX Zephyr

How to install the Zephyr ALUE63BSX hood?

Follow the steps in the manual: attach the wall bracket, connect the exhaust duct if in extraction mode, plug in the power. Make sure the hood is level and secure.

What is the recommended installation height?

The distance between the hood and the cooking surface should be 65 to 75 cm for electric cooking, and 75 to 85 cm for gas cooking.

How to clean the grease filters?

The aluminum filters can be washed in the dishwasher or by hand with warm soapy water. Let them dry before putting them back.

Can I use the hood in recirculation mode?

Yes, you need to add a charcoal filter (ref. ZY-CB01) which is placed behind the grease filter. The charcoal should be replaced every 3 to 6 months.

How to change the LED bulb?

Unclip the lighting panel, disconnect the connector of the defective bulb and replace it with an LED bulb of the same type (3 W, G4). Reassemble the panel.

Why is the hood making noise?

Abnormal noise may be due to clogged filters, a blocked duct, or incorrect installation. Check these points. The normal noise level is 40 to 65 dB depending on the speed.

How to set the timer?

Press and hold the timer button (clock) for 2 seconds, then select the duration (1 to 15 minutes) using the + and - buttons. The hood will stop automatically.

What to do if the remote control does not work?

Check the batteries, replace them if necessary. Make sure no obstacle blocks the signal. Re-pair the remote control by following the instructions in the manual.

Where to find spare parts?

Spare parts are available on the official Zephyr website or from authorized dealers: filters, bulbs, motor, electronic board.

How to reset the filter saturation indicator?

After cleaning or replacing the filters, press and hold the 'Filter' button for 3 seconds until the indicator stops flashing.

USER MANUAL ALUE63BSX Zephyr

Use, Care, and Installation Guide

ALU-E43BSX ALU-E43BWX

Isometric line drawing of a structural frame or panel assembly (no text or symbols)

ALU-E63BSX ALU-E63BWX

Isometric line drawing of a structural frame with multiple rectangular panels and vertical supports (no text or symbols)

Table of contents

Safety Instructions...... Page 4 - 5

List of Materials...... Page 6

Ducting Calculation Sheet...... Page 7

Hood Specifications...... Page 8

Wiring Diagram...... Page 9 - 10

Cleaning and Maintenance...... Page 11

Remote Control...... Page 12

Hood Controls...... Page 13 - 14

Installation

Remote Blower Ductwork...... Page 15

Internal Blower Ductwork...... Page 16

Installation Preparation...... Page 17 - 18

Installation Internal Blower...... Page 19 - 20

Installation Remote Blower...... Page 21 - 22

Installing the Hood...... Page 23

Non-Ducted Recirculation Kit...... Page 24

Mesh Filters...... Page 25

List of Parts & Accessories...... Page 26

Warranty......Page 27

Product Registration...... Page 28

READ AND SAVE THESE INSTRUCTIONS

a. Use this unit only in the manner intended by the manufacturer, if you have questions, contact the manufacturer.
b. Before servicing or cleaning unit, switch power off at service panel and lock panel to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.

CAUTION

For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors. Take care when using cleaning agents or detergents. Suitable for use in household cooking area.

WARNING

TO REDUCE THE RISK OF RANGE TOP GREASE FIRE:

a. Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly on low or medium settings.
b. Always turn hood ON when cooking at high heat or when flaming food
c. Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or filter.
d. Use proper pan size. Always use cookware appropriate for the size of the surface element.
e. Keep fan, filters and grease laden surfaces clean.
f. Use high setting on hood only when necessary.
g. Don't leave hood unattended when cooking.
h. Always use cookware and utensils appropriate for the type of and amount of food being prepared.

WARNING

TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP FIRE, OBSERVE THE FOLLOWING:

a. SMOTHER FLAMES with a close-fitting lid, cookie sheet, or metal tray, then turn off the burner. BE CAREFUL TO PREVENT BURNS. If the flames do not go out immediately, EVACUATE AND CALL THE FIRE DEPARTMENT.
b. NEVER PICK UP A FLAMING PAN – You may be burned.
c. DO NOT USE WATER, including wet dishcloths or towels – a violent steam explosion will result.
d. Use an extinguisher ONLY if:
1. You know you have a Class ABC extinguisher, and you already know how to operate it.
2. The fire is small and contained in the area where it started.
3. The fire department is being called.
4. You can fight the fire with your back to an exit

WARNING

TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:

a. Installation work and electrical wiring must be done by qualified person(s) in accordance with all applicable codes and standards. Including fire-rated construction.
b. Sufficient air is needed for power combustion and exhausting of gases through the flue (chimney) of fuel burning equipment to prevent back-drafting. Follow the heating equipment manufacturer's guideline and safety standards such as those published by the National Fire Protection Association (NFPA) and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and the local code authorities.
c. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
d. Ducted fans must always vent to the outdoors.
e. NEVER place a switch where it can be reached from a tub or shower.
f. Make sure the power is off before installing, wiring or maintaining.

Prop. 65 Warning for California Residents

WARNING: This product may contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

WARNING

TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.

CAUTION

To reduce risk of fire and to properly exhaust air outside - Do not vent exhaust air into spaces within walls, ceilings, attics, crawl spaces or garages.

OPERATION

Always leave safety grilles and filters in place. Without these components, operating blowers could catch onto hair, fingers and loose clothing.

The manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation, maintenance and suitable use of the product. The manufacturer further declines all responsibility for injury due to negligence and the warranty of the unit automatically expires due to improper maintenance.

*NOTE: Please check www.zephyronline.com for revisions before doing any custom work.

ELECTRICAL REQUIREMENTS

Important:

Observe all governing codes and ordinances.

It is the customer's responsibility:

• To contact a qualified electrical installer.
• To assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70 latest edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and all local codes and ordinances.

If codes permit and a separate ground wire is used, it is recommended that a qualified electrician determine that the ground path is adequate.

Do not ground to a gas pipe.

Check with a qualified electrician if you are not sure the range hood is properly grounded.

Do not have a fuse in the neutral or ground circuit.

*National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269

** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575

This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please also refer to Electrical Diagram on product.

A cable locking connector (not supplied) might also be required by local codes. Check with local requirements, purchase and install appropriate connector if necessary.

FEDERAL COMMUNICATION COMMISSION INTERFACE STATEMENT

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.

This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one of the following measures:

. Reorient or relocate the receiving antenna.

Increase the separation between the equipment and receiver.

. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.

. Consult the dealer or an experienced radio/TV technician for help

MODELS: ALU-E43BSX, ALU-E63BSX ALU-E43BWX, ALU-E63BWX

PARTS SUPPLIED

(4) Aluminum mesh filters (6 - for 63" model) (1) CBI Single Internal Blower Bracket (1) Hood Body (2) Support frame arms (3) LED light strips (4 - for 63" model) (1) Remote blower wiring harness

(1) 10" round duct collar

ZEPHR (1) RF remote control

HARDWARE PACKAGE CONTENTS

#6 x 2" (10) 3/16 x 1/2" (2) M4 x 8 (4) 5 x 12 x 1T (10) Wire Caps (3)

(1) Hardware package

PARTS NOT SUPPLIED

• Internal, In-Line or External Blowers
• Ducting, conduit and all installation tools
• Cable connector (if required by local codes)
• Recirculating kit accessory

Duct pieces		Equivalent number length x used =	Total
	3- 1/4" x 10" Rect., straight	1 Ft. x ( ) =	Ft.
	6", 7", 8", 10" Round, straight	1 Ft. x ( ) =	Ft.
	3- 1/4" x 10" Rect. 90° elbow	15 Ft. x ( ) =	Ft.
	3- 1/4" x 10" Rect. 45° elbow	9 Ft. x ( ) =	Ft.
	3- 1/4" x 10" Rect. 90° flat elbow	24 Ft. x ( ) =	Ft.
	7" to 6" or 8" to 7" Round tapered reducer	25 Ft. x ( ) =	Ft.
	6", 7", 8" Round in-line damper	15 Ft. x ( ) =	Ft.
	6", 7", 8", 10" Round, 90° elbow	15 Ft. x ( ) =	Ft.
	6", 7", 8", 10" Round, 45° elbow	9 Ft. x ( ) =	Ft.
Subtotal column 1 =			Ft.

Duct pieces		Equivalent number length x used =	Total
	3- 1/ 4" x 10" Rect. to 6" round transition	5 Ft. x ( ) =	Ft.
	3- 1/ 4" x 10" Rect. to 6" round transition 90° elbow	20 Ft. x ( ) =	Ft.
	6" round to 3- 1/ 4" x 10" rect. transition	1 Ft. x ( ) =	Ft.
	6" round to 3- 1/ 4" x 10" rect. transition 90° elbow	16 Ft. x ( ) =	Ft.
	7" round to 3 1/ 4" x 10" rect. transition	8 Ft. x ( ) =	Ft.
	7" round to 3- 1/ 4" x 10" rect. transition 90° elbow	23 Ft. x ( ) =	Ft.
	3- 1/ 4" x 10" Rect. wall cap with damper	30 Ft. x ( ) =	Ft.
	6", 7", 8", 10" Round, wall cap with damper	30 Ft. x ( ) =	Ft.
	6", 7", 8", 10" Round roof cap	30 Ft. x ( ) =	Ft.
Subtotal column 2 = Subtotal column 1 = Total ductwork =			Ft.
			Ft.
			Ft.

Maximum Duct Length: For satisfactory air movement, the total duct length should not exceed 100 equivalent feet.

ALU-E43BSX, ALU-E43BWX

Internal Blower External / In-Line Blower Blower Models: CBI-600A, CBI-290A, PBI-1100A Blower Models CBE

Internal Blower External / In-Line Blower Blower Models: CBI-600A, CBI-290A, PBI-1100A Blower Models: CBE-1000, PBN-1000A

graph TD
    A["CONTROL PC"] --> B["ACN"]
    A --> C["ACL"]
    B --> D["BLUE"]
    C --> E["RED"]
    D --> F["YELLOW"]
    E --> F
    G["MOTOR"] --> H["GREEN"]
    G --> I["BYD"]
    H --> J["GREY"]
    I --> K["BYD"]
    J --> L["WHITE"]
    K --> M["WHITE"]
    style A fill:#f9f,stroke:#333
    style G fill:#ccf,stroke:#333
    style H fill:#cfc,stroke:#333
    style I fill:#fcc,stroke:#333
    style J fill:#ffc,stroke:#333
    style K fill:#cfc,stroke:#333
    style L fill:#fcc,stroke:#333
    style M fill:#cfc,stroke:#333

Proper maintenance of the Range Hood will assure proper performance of the unit.

Motor

The motor is permanently lubricated and never needs oiling. If the motor bearings make excessive or unusual noise, replace the motor with the exact service motor. The impeller should also be replaced.

Mesh Filters

The mesh filters should be cleaned frequently. Using warm water with detergent. Mesh filters are dishwasher safe.

Clean all-mesh filters in the dishwasher using a non-phosphate detergent. Discoloration of the filter may occur if using phosphate detergents, or as a result of local water conditions - but this will not affect filter performance. This discoloration is not covered by the warranty. See "MESH FILTERS" section for removal and installation instructions.

Non-ducted Charcoal Filter

The non-ducted charcoal filter should be changed every 6 months or when prompted on the hood controls. Replace more often if your cooking style generates extra grease, such as frying and wok cooking. See “MESH FILTERS” section for removal and installation instructions.

LED Lighting

In the unlikely event that your LED strip fails, please contact Zephyr to order replacement parts and schedule service.

Stainless Steel Cleaning

DO:

- Regularly wash with clean cloth or rag soaked with warm water and mild soap or liquid dish detergent.

• Always clean in the direction of original polish lines.

• Always rinse well with clear water (2 or 3 times) after cleaning. Wipe dry completely.

- You may also use a specialized household stainless steel cleaner.

DON'T:

- Use any steel or stainless steel wool or any other scrapers to remove stubborn dirt.

- Use any harsh or abrasive cleansers.

- Allow dirt to accumulate.

- Let plaster dust or any other construction residues reach the hood. During construction/renovation, cover the range hood to make sure no dust sticks to the stainless steel surface.

Avoid: When choosing a detergent

- Any cleaners that contain bleach will attack stainless steel

- Any products containing: chloride, fluoride, iodide, bromide will deteriorate surfaces rapidly.

- Any combustible products used for cleaning such as acetone, alcohol, ether, benzol, etc., are highly explosive and should never be used close to a range.

FCC Caution: To assure continued compliance, any changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate this equipment. (Example - use only shielded interface cables when connecting to computer or peripheral device. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions. (1) This device may not cause harmful interference, and (2) This device must accept any interference received, including interference that may cause undesired operation.

REMOTE PAIRING: To create a unique link between your hood and remote control please follow these steps: 1. With hood off, press and hold the "Lights" button on the hood until the lights button indicator blinks. 2. Press the "Blower On/ Power Off" button on the remote, the "Lights" button on the hood will stop blinking and the synchronization is complete.

RF REMOTE FUNCTIONS:

Blower On/ Speed Selection ① Blower On/ Power Off ZEPHYR 10 Min Delay Off ③ 4 Lights On/Dim/Off

① Blower On / Speed Selection
Press 80 to power on blower and cycle through all six blower speeds.
② Blower On / Power Off
By pressing ⏻ the blowers will power on at the last speed setting. Press 📍 again and the entire hood will power off, including lights.
③ Delay Off
By pressing Ⓗ, the blower and lights will enter Delay Off mode. The blower will change to speed 1 and shut down after 10 minutes.
④ Lights On / Dim / Off
Switch lights On by pressing 🔒 once, again to dim and again to switch Off.
⑤ Clean Air On / Off
With hood off, press 📂 and ⏻ simultaneously to power on the clean air function. To power off the clean air function, press 📂 and ⏻ simultaneously with hood off.

CLEAN FILTER REMINDER RESET:

Mesh Filter Clean Reminder: With hood off, press and hold the "Blower On/Speed Selection" button and "Lights" button simultaneously.

Charcoal Filter Clean Reminder: With hood off, press and hold the "Delay Off" button and "Lights" button simultaneously.

RF REMOTE FEATURES:

The RF remote control is equipped with a magnet on the back for easy storage. The remote may be placed on any magnetic surface such as a refrigerator or the Zephyr remote holder, FIG. 1. The remote holder can be inserted into a standard electrical outlet for easy storage. Note: The remote holder does not charge the RF remote.

Maximum remote control communication distance is 15 feet from the hood.

RF REMOTE MAINTENANCE:

Clean the remote control using non abrasive detergents

Follow instructions below for replacing battery.

Using a small flat head screwdriver, raise the cover of the battery door (A) in order to access the battery compartment. FIG. 2.

Remove the battery and replace with battery type A23 12V.

Negative end of battery should face the spring inside the remote.

Re-install battery door and recycle old battery.

Diagram showing a device with three buttons and a circular component, connected by arrows indicating direction of interaction.

FIG. 1

Diagram showing a screwdriver inserted into a circular component with labeled terminals and polarity indicators

FIG. 2

① Power / Delay Off ② Fan Speed Decrease ③ Fan Speed Increase ④ Lights On/Off ⑤ Delay Off Timer Indicator ⑥ Speed Indicators ⑦ Clean Air On / Off ⑧ Lights Indicator clean filters Clean Filter Indicator

1 Power / Delay Off Button 🔊

• Button will turn power on and off for entire hood (fan and lights).
• Hood will remember the last speed and light level it was last turned off at.

(Example: Press button to turn off hood when on fan speed 3 and high lights.

Press button again and the hood will turn back on at speed 3 and high lights.

Delay Off

• With the fan on, press and hold the ⏻ button for two seconds. The fan will change to speed 1 and the 10 minute delay off timer will start.
• Pressing ⏻ Button while delay off function is enabled will turn the hood off and cancel the delay off function.

② Fan Speed Decrease Button —

• Press this button to decrease fan speed. 3, 2, Q (Quiet).
• If fan is off, press this button to turn on fan at last speed it was turned off at.

③ Fan Speed Increase Button +

• Press this button to increase fan speed. Fan on, Q (Quiet), 2, 3.
• If fan is off, press this button to turn on fan at last speed it was turned off at.

4 Lights Button

• Lights are three levels, high, medium and low.
• From off, press one time for dim, two times to medium, three for high and four to power off again.

5 Delay Off Indicator

• When delay off function is activated, delay off indicator light will turn on indicating the delay off 10 minute timer has started.
• After 5 minutes the fan, lights and delay off indicator will automatically turn off.

6 Speed Level Indicators

- Fan is three speed levels. Q (Quiet), 2, 3.

7 Clean Filters Indicator

Mesh Filter Clean Reminder (always enabled)

• After 120 hours of fan usage, the clean fitlers indicator will turn on and the two side LED light strips will flash on and off indicating it is time to clean the mesh filters.
• To Reset with Hood Controls: With hood off: hold the button for three seconds. The clean filters indicator will turn off confirming the 120 hour timer has been reset.
• To Reset with Remote Controls: With hood off: hold the Blower On/Speed Selection button and Lights button simultaneously.

Charcoal Filter Replace Reminder (disabled by default, must be enabled if recirculating hood)

- To Enable Charcoal Filter Replace Indicator: With hood off: press and hold the + button and ✕ button simultaneously for three seconds. All LED indicators will illuminate for three seconds confirming function enabled.

- To Disable Charcoal Filter Replace Indicator: With hood off: press and hold the + button and ✕ button simultaneously for three seconds. All LED indicators will blink two times confirming function disabled.

- After 240 hours of fan usage, the clean fitlers indicator will turn on and all LED light strips will flash on and off indicating it is time to replace the charcoal filters.

- To Reset with Hood Controls: With hood off: hold the + button for three seconds. The clean filters indicator will turn off confirming the 240 hour timer has been reset.

- To Reset with Remote Controls: With hood off: press and hold the Delay Off button and the Lights button simultaneously.

8 Lights Indicator

- When lights are on high, medium or low, lights indicator will illuminate.

9 Clean Air On / Off ⏻ —

- Clean Air is a feature that turns the fan on every 4 hours for 10 minutes to remove stagnant air in the kitchen. The Clean Air feature is disabled by default and must be enabled by the user.

- To enable Clean Air Function: With hood off, hold the ⏻ button and — button simultaneously for three seconds. The LED indicators "Q, 1, 2, 3" will illuminate for 3 seconds and the fan will turn on speed 1 for 10 minutes. After 10 minutes, the fan will turn off and the 4 hour timer will begin.

- To disable Clean Air Function: With hood off, hold the ⏻ and — button simultaneously for three seconds. The LED indicator "Q" will illuminate for 3 seconds indicating the function has been disabled.

CAUTION: To reduce risk of fire and electric shock, install this range hood only with External Blower Model CBE-1000, and In-Line Blower Model PBN-1000A. Other blowers cannot be substituted.

INSTALLING THE DUCTWORK: REMOTE BLOWER

NOTE: To reduce the risk of fire, use only rigid metal ductwork.

1. Choose the location where the External Blower or In-Line Blower will be mounted. See illustrations below for mounting location suggestions and restrictions. Choose the air outlet location. See Fig. 3.
2. A straight, short duct run using a minimum 10" round duct will allow the hood to perform most efficiently.
3. Long duct runs, elbows and transitions will reduce the performance of the hood. Use as few of them as possible. Larger ducting may be required for best performance with long duct runs.
4. After the External or In-Line Blower has been installed, connect round metal ductwork and work back towards the hood location. Use duct tape to seal joints between ductwork sections.

(blower housing) 10" round duct in-line blower 30" to 72" above cooking surface Roof Pitch w/ Flashing & Cap FIG. 1

Attic or crawl space external blower (blower housing) 10" round duct 30" to 72" above cooking surface FIG. 2

Technical line drawing of a mechanical assembly with arrows indicating direction (no text or symbols)

INSTALLING THE DUCTWORK: INTERNAL BLOWER

NOTE: To reduce the risk of fire, use only rigid metal ductwork.

1. Decide where the ductwork will run between the hood and the outside.
2. A straight, short duct run using a minimum 6" round duct for single internal blower and 10" round duct for the dual internal blower will allow the hood to perform most efficiently.
3. Long duct runs, elbows, and transitions will reduce the performance of the hood. Use as few of them as possible.
4. Install a roof cap. Connect round metal ductwork to cap and work back towards hood location. Use duct tape to seal the joints between ductwork sections (Fig.4).
5. Choose blower outlet position desired. Blower outlet options are from top, side or front of blower housing. FIG. 5
6. Non-ducted recirculating only. 6" round ducting must be connected from a single internal blower to the air return vent. FIG. 6

ROOF CAP 6" or 10" round duct * 30" to 72" above cooking surface * 6": hood with single internal blower * 10": hood with dual internal blower FIG. 4

Optional Recirculating Kit 6" round duct 30" to 72" above cooking surface AIR RETURN VENT FIG. 5 FIG. 6

Air return vent must be a minimum of 6 feet from hood Recirculating Kit ZRC-01LX is only compatible with single internal blower models CBI-600A and CBI-290A.

PREPARE THE CEILING OPENING

The hood should always be centered over the cooktop. Make sure there is adequate space in the ceiling structure to install the hood and ductwork. The hood should be mounted 30" to 72" above the cook top for best removal of cooking impurities. Use joist size lumber to frame in around the range hood opening. The ceiling structure must be able to support the weight of the hood. Fig 7.

Model ALU-E43 = 65 pounds.

Model ALU-E63 = 85 pounds.

min. 14" max. 23-3/4" DOUBLE HEADERS A B Model ALU-E43: A= 25¾", B=41-1/2" Model ALU-E63: A= 25¾", B=61-3/4" FIG. 7

For Non-Ducted version:
Make a cut-out in the ceiling for the air return vent. See FIG. 8 below

16" 15-7/8" Air return vent must be a minimum of 6 feet from hood FIG. 8

PREPARE THE HOOD SUPPORT

Construct a wood framing system as shown in Fig. 9.

The structure must be capable of supporting its own weight, plus the weight of the hood.

Model ALU-E43 = 65 pounds.

Model ALU-E63 = 85 pounds.

2 x 4 FRAMING 5-1/2"5-1/2" 1/8" PILOT HOLE (6) B 35-9/16" 25-3/4" FIG. 9

PREPARE THE HOOD

1. Push in lock tab behind center of perimeter panel to open. See FIG. 10.
2. Open the perimeter panels and remove the mesh filters. See FIG.11.
3. Remove the central panel/s unscrewing the 3/16 x 1/4 screws. See Fig.11.
4. Remove the (2) light panels by unscrewing the 3/16 x 1/4 screws (ALU-E43 model only). See Fig.12.

Pure technical line drawing of a structural component with no text or symbols

Technical line drawing of a mechanical assembly with no visible text or symbols

Technical diagram of a mechanical assembly with two panels mounted on a metal frame, showing rotational motion arrows (no text or symbols)

REMOVE (4) MOUNTING SCREWS (3/16 x 1/4 Flat Head) FIG.11

Model ALU-E43

REMOVE (4+4) MOUNTING SCREWS (3/16 x 1/4 Flat Head) FIG.12

INSTALLATION INTERNAL BLOWER

NOTE: The following instructions are for installing the internal blower only.

Install this range hood only with internal blower model CBI-290A, CBI-600A or PBI-1100A

1. Choose blower ducting outlet. Duct options are from top, side or front. FIG. 13
2. Remove knockout plate for only one chosen duct outlet position. FIG. 14
3. Attach internal blower plate to CBI blower by (4) M4 x 16 mm screws provided with CBI blower. FIG. 15
4. Install internal blower with blower plate into hood body. Bottom of blower plate hooks into body tabs. Top of blower plate attaches by (2) 3/16 x 1/2" screws. FIG. 16

Technical line drawing of a mechanical assembly with two arrows indicating direction (no text or symbols)

Technical line drawing of a mechanical assembly with mounting brackets and a directional arrow (no text or symbols)

Technical line drawing of a mechanical component with mounting flange and internal cavity (no text or symbols)

Blower Plate Rests on Hook FIG.16

CONNECT THE WIRES (INTERNAL BLOWER)

Note: This range hood must be properly grounded. The unit should be installed by a qualified electrician in accordance with all applicable national and local electrical codes.

CBI-600A and CBI-290A Connection

1. Mount Capacitor box to hood body by (2) M4 x 8mm screws from blower hardware package.
2. Connect 6 pin female end from PCB box to 6 pin male end of capacitor box wiring. Connection A FIG. 17
3. Connect 9 pin male end from CBI blower to 9 pin female end of capacitor box wiring. Connection B FIG. 17
4. Connect green ground wire from capacitor box wiring to hood body by (1) 3/16 x 3/8 screw pre-installed inside hood body. Connection C FIG. 17

CBI-600A, CBI-290A Wiring From CBI-600A or CBI-290A Blower FIG.17

PBI-1100A Connection
1. Connect 6 pin female end from PCB box to 6 pin male end PBI-1100A blower wiring. Connection A FIG. 18

PBI-1100A Wiring From PBI-1100A Blower A FIG.18

INSTALLATION EXTERNAL AND IN-LINE BLOWER

NOTE: The following instructions are for preparing the hood for use with external or in-line blower models CBE-1000 or PBN-1000A. For blower installation details refer to manual included with the blower.

1. Choose blower ducting outlet. Ducting options are from top, side or front. FIG. 19
2. Remove knockout plate for only one chosen duct outlet position. FIG. 20
3. Attach 10" round duct collar to desired outlet position. FIG. 21

NOTE: Ducting through the side of the blower housing and support frame may have restrictions with 10" ducting. Support frame may restrict side blower outlet. Please take support frame into consideration and leave enough space between support frame and the ducting.

Technical line drawing of a mechanical assembly with two arrows indicating direction, labeled 'FIG.19' (no text or symbols on the diagram itself)

Technical line drawing of a mechanical assembly with mounting brackets and a directional arrow (no text or symbols)

Technical line drawing of a mechanical assembly with mounting brackets and a cylindrical component (no text or symbols)

Note: This range hood must be properly grounded. The unit should be installed by a qualified electrician in accordance with all applicable national and local electrical and building codes.

1. Connect 6 Pin Remote Blower Cable to 6 Pin molex plug from internal component box inside range hood. FIG. 22
2. Run 5-wire power with ground cable from remote blower to the remote blower wiring box. FIG. 23
3. Connect the 5-wire power with ground from remote blower to remote blower cable wires. FIG. 24 CONNECTION AT REMOTE BLOWER
4. Make 5-wire power with ground connection at remote blower (see instructions provided with remote blower for further information.

3D mechanical part diagram showing internal structural components with no visible text or symbols

5 Wire Connection From Remote Blower FIG. 23

graph LR
    A["Remote Blower Wiring Box (hood)"] --> B["White (common)"]
    A --> C["Black (high)"]
    A --> D["Blue (med)"]
    A --> E["Red (low)"]
    A --> F["Green (ground)"]
    G["Junction Box (Remote Blower)"] --> B
    G --> C
    G --> D
    G --> E
    G --> F

INSTALLING THE HOOD

CAUTION: At least two installers are recommended because of the large size and weight of this range hood.

1. Lift range hood into the ceiling opening.
2. Secure each support frame to the wooden hood support frame using (6 to 10) #6 x 2" screws with washers provided. FIG. 25
3. Adjust height of the telescoping support frame to ensure a tight fit between the hood and finished ceiling.
4. Connect ductwork; Duct tape all joints to ensure an air tight seal.
5. Make all needed electrical connections.
6. Re-install the aluminum mesh filters, control panel and light panels as needed.

2x4 WOOD FRAME (6) WASHERS & #6 x 2" SCREWS FIG. 25

CONNECT THE WIRES (POWER WIRES)

1. Remove a knockout from the wiring box input (Fig.26).
2. Secure the conduit to the wiring box through a conduit connector.
3. Make electrical connections. Connect white to white, black to black and green to ground.
4. Fix wiring box cover and screws (Fig.26). Make sure that wires are not pinched between cover and box.

Technical illustration of a mechanical assembly with a close-up inset showing internal components (no text or symbols)

INSTALL THE AIR RETURN VENT (NON-DUCTED VERSION)

Purchase the optional ZRC-01LX recirculating kit, (sold separately). The kit includes the return air vent and charcoal filter.

ZRC-01LX compatible with CBI-600A or CBI-290A single internal blowers only.

1. Install the air return vent to the ceiling by (4) M4 x 31 screws. FIG. 28
2. Additional ceiling framing may be required around air diverter to hold the weight of the vent. See dimensional drawings if needed. FIG 29
3. Install charcoal filter behind air diverter panel.
4. Install air diverter panel. FIG. 27

3D diagram of a mechanical assembly with directional arrows indicating motion or force (no text or symbols)

1. Fit back end of panel into push tab side holding bracket
2. Pull opposite end forward and push up
3. Oposite end will catch on non push tab side holding bracket

FIG.27

6" Round Ducting (purchased separately) CEILING 16" 15-7/8" (4) MOUNTING SCREWS M4 x 31

Air Return Vent must be a minimum of 6 feet from hood
FIG.28

13-3/8" 18-1/8" 13-3/8" 17-1/16" 18-1/8"

1-9/16"

15-3/4" Ø6" 15-13/16"

FIG.29

NOTE: prior to use, remove protective film from the filter frame.

1. To remove the aluminum mesh filter, pull down on latch tab to disengage the filter from the hood. Tilt the filter downward and remove.
2. To install the aluminum mesh filter, align rear filter tabs with slots in the hood. Pull latch tab down. Push filter into place and release tab. Make sure the filter is securely engaged after installation.

Model ALU-E43 Model ALU-E63 FIG. 30

DESCRIPTION

P A R T #

Replacement Parts

Aluminum Mesh Filter 50200046

Replacement Charcoal Filter Z0F-C002

LED Light Strip, 10W Z0B-0044

Remote Control 14000005

Remote Control Battery A23 12V 15000007

Optional Accessories

Recirculating Kit Z R C - 0 1

Single Internal Blower, 290 CFM CBI-290A

Single Internal Blower, 600 CFM CBI-600A

Dual Internal Blower, 1100 CFM PBI-1100A

In-Line Blower, 1000 CFM PBN-1000A

External Blower, 1000 CFM CBE-1000

To order parts, visit us online at http://store.zephyronline.com or call us at 1.888.880.8368

TO OBTAIN SERVICE UNDER WARRANTY OR FOR ANY SERVICE RELATED QUESTIONS, please call: 1-888-880-8368

Zephyr Ventilation, LLC (referred to herein as “we” or “us”) warrants to the original consumer purchaser (referred to herein as “you” or “your”) of Zephyr products (the “Products”) that such Products will be free from defects in materials or workmanship as follows:

One Year Limited Warranty for Parts: For one year from the date of your original purchase of the Products, we will provide, free of charge, Products or parts (including LED light bulbs, if applicable) to replace those that failed due to manufacturing defects subject to the exclusions and limitations below. We may choose, in our sole discretion, to repair or replace parts before we elect to replace the Products.

One Year Limited Warranty for Labor: For one year from the date of your original purchase of the Products, we will provide, free of charge, the labor cost associated with repairing the Products or parts to replace those that failed due to manufacturing defects subject to the exclusions and limitations below. After the first year from the date of your original purchase, you are responsible for all labor costs associated with this warranty.

Warranty Exclusions: This warranty covers only repair or replacement, at our option, of defective Products or parts and does not cover any other costs related to the Products including but not limited to: (a) normal maintenance and service required for the Products and consumable parts such as fluorescent, incandescent or halogen light bulbs, mesh and charcoal filters and fuses; (b) any Products or parts which have been subject to freight damage, misuse, negligence, accident, faulty installation or installation contrary to recommended installation instructions, improper maintenance or repair (other than by us); (c) commercial or government use of the Products or use otherwise inconsistent with its intended purpose; (d) natural wear of the finish of the Products or wear caused by improper maintenance, use of corrosive and abrasive cleaning products, pads, and oven cleaner products; (e) chips, dents or cracks caused by abuse or misuse of the Products; (f) service trips to your home to teach you how to use the Products; (g) damage to the Products caused by accident, fire, floods, acts of God; or (h) Custom installations or alterations that impact serviceability of the Products. If you are outside our service area, additional charges may apply for shipping costs for warranty repair at our designated service locations and for the travel cost to have a service technician come to your home to repair, remove or reinstall the Products. After the first year from the date of your original purchase, you are also responsible for all labor costs associated with this warranty. All Products must be installed by a qualified professional installer to be eligible for warranty repairs or service.

Limitations of Warranty. OUR OBLIGATION TO REPAIR OR REPLACE, AT OUR OPTION, SHALL BE YOUR SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY. WE SHALL NOT BE LIABLE FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES ARISING OUT OF OR IN CONNECTION WITH THE USE OR PERFORMANCE OF THE PRODUCTS. THE EXPRESS WARRANTIES IN THE PRECEDING SECTION ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES. WE HEREBY DISCLAIM AND EXCLUDE ALL OTHER EXPRESS WARRANTIES FOR THE PRODUCTS, AND DISCLAIM AND EXCLUDE ALL WARRANTIES IMPLIED BY LAW, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

Some states or provinces do not allow limitations on the duration of an implied warranty or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. To the extent that applicable law prohibits the exclusion of implied warranties, the duration of any applicable implied warranty is limited to the same one-year and one-year periods described above if permitted by applicable law. Any oral or written description of the Products is for the sole purpose of identifying the Products and shall not be construed as an express warranty. Prior to using, implementing or permitting use of the Products, you shall determine the suitability of the Products for the intended use, and you shall assume all risk and liability whatsoever in connection with such determination. We reserve the right to use functionally equivalent refurbished or reconditioned parts or Products as warranty replacements or as part of warranty service. This warranty is not transferable from the original purchaser and only applies to the consumer residence where the Product was originally installed located in the United States and Canada. This warranty is not extended to resellers.

To Obtain Service Under Limited Warranty: To qualify for warranty service, you must: (a) notify us at the address or telephone number stated below within 60 days of the discovery of the defect; (b) give the model number and serial number; and (c) describe the nature of any defect in the Product or part. At the time of the request for warranty service, you must present evidence of your proof of purchase and proof of the original purchase date. If we determine that the warranty exclusions listed above apply or if you fail to provide the necessary documentation to obtain service, you will be responsible for all shipping, travel, labor and other costs related to the services. This warranty is not extended or restarted upon warranty repair or replacements.

Please check our website for any additional Product information, www.zephyronline.com.

Zephyr Ventilation Service Department, 2277 Harbor Bay Parkway, Alameda, CA 94502 1-888-880-8368

PRODUCT REGISTRATION

Congratulations on your Zephyr range hood purchase! Please take a moment to register your new range hood at www.zephyronline.com/ registration

IT'S IMPORTANT

Prompt registration helps in more ways than one.

• Ensures warranty coverage should you need service.
• Ownership verification for insurance purposes.
• Notification of product changes or recalls.

STOP

Zephyr Ventilation | 2277 Harbor Bay Pkwy. | Alameda, CA 94502 | 1.888.880.8368

Isometric line drawing of a structural frame with mounting brackets and internal panels (no text or symbols)

ALU-E63BSX ALU-E63BWX

Isometric line drawing of a structural frame with multiple rectangular panels and vertical supports (no text or symbols)

Table des matières

www.P65Warnings.ca.gov

AVERTISSEMENT

POUR RÉDUIRE LES RISQUES D'INCENDIE, N'UTILISEZ QUE DES CONDUITS MÉTALLIQUES.

ATTENTION

*National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269

** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575

Diagram showing a device with four circular components and an open ring, illustrating the process of adding or retaining.

FIG. 1

CARACTÉRISTIQUES DE LA COMMANDE À DISTANCE PAR FR :

Technical line drawing of a mechanical assembly with arrows indicating direction (no text or symbols)

INSTALLATION DU CONDUIT : VENTILATEUR INTÉRIEUR

2 x 4 FRAMING

5-1/2 po5-1/2 po 1/8" PILOT HOLE (6) 35-9/16 po B

25-3/4 po FIG. 9

PRÉPARATION DE LA HOTTE

Technical line drawing showing two mechanical assembly steps with arrows indicating direction (no text or symbols)

ENLEVEZ LES QUATRE VIS DE MONTAGE (3/16 x 1/4 à tête plate) FIG.11

Technical line drawing of a mechanical assembly with mounting brackets and internal components, no text or symbols present

Technical line drawing of a mechanical assembly with mounting brackets and a directional arrow (no text or symbols)

Technical line drawing of a mechanical assembly with mounting flange and internal components (no text or symbols)

Câblage – CBI-600A, CBI-290A

FIG.17

Technical line drawing of a mechanical assembly with two arrows indicating direction, labeled 'FIG.19' (no text or symbols on the diagram itself)

Technical line drawing of a mechanical assembly with mounting brackets and a directional arrow (no text or symbols)

Technical line drawing of a mechanical assembly with mounting brackets and a cylindrical component (no text or symbols)

3D mechanical assembly diagram showing internal components and a labeled section (A) with curved arrows, no readable text or symbols beyond labels

Technical illustration of a mechanical assembly with a close-up inset showing internal components (no text or symbols)

INSTALLATION DE LA BOUCHE DE RETOUR D'AIR (VERSION SANS CONDUIT)

3D diagram of a mechanical component with arrows indicating rotational motion (no text or symbols)

Ø 6 p0 15-13/16 p0 15-3/4 p0

FIG.29

FILTRES À TAMIS

Zephyr Ventilation Service Department, 2277 Harbor Bay Parkway, Alameda, CA 94502 1-888-880-8368

ENREGI STRMENT DU PRODUIT