BOSCH PST 900 PEL - Jigsaw

PST 900 PEL - Jigsaw BOSCH - Free user manual and instructions

Find the device manual for free PST 900 PEL BOSCH in PDF.

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Product type Jigsaw
Brand BOSCH
Model PST 900 PEL
Rated power input 650 W
Useful power output 360 W
No-load stroke rate 500 – 3100 spm
Stroke length 23 mm
Max. cutting depth (wood) 90 mm
Max. cutting depth (aluminium) 20 mm
Max. cutting depth (non-alloy steel) 10 mm
Max. miter angle 45° (left/right)
Weight (according to EPTA) 2.2 kg
Protection class II (double insulation)
Power supply 230/240 V AC
Pendulum movement 4 adjustable positions
Stroke rate preselection Yes, 6-position thumbwheel
Laser module Yes, class 2 (650 nm, <1 mW)
Blower device Yes, switchable
Dust extraction connection Yes, suitable hose connection
Sliding shoe Yes (for sensitive surfaces)
Blade change SDS keyless
Roller blade guide Yes, replaceable
Storage for spare blades Up to 8 blades
Maintenance Regular cleaning of ventilation slots and lubrication of blade guide
Repairability Parts available through Bosch service

Frequently Asked Questions - PST 900 PEL BOSCH

How to change the blade on the Bosch PST 900 PEL?
To change the blade, first ensure the tool is unplugged. Wear protective gloves. Insert the blade (T-shank) into the blade holder until it clicks. The SDS lever locks automatically. To eject the blade, turn the SDS lever forward. Use only T-shank blades.
How to adjust the miter angle?
The miter angle can be adjusted up to 45° left or right. To do so, open the clamping lever of the base plate, push the plate towards the dust extraction tube, then tilt it according to the graduation (detents at 0°, 22.5° and 45°). Reposition the plate and close the lever. For the PST 900 PEL model, a fine adjustment of the pre-tension is possible via the thumbwheel.
How to use the laser module?
The laser module (class 2, 650 nm) turns on by pressing the upper part of the switch. It turns off automatically after about 10 minutes. To remove it, push it upwards. Never look directly into the laser beam. For better visibility, use the provided viewing glasses (not intended for protection).
How to adjust the pendulum movement?
The pendulum movement is adjusted via the lever on the side of the tool. Four positions are available: 0 (no pendulum) for precise cuts in metals, 1 and 2 for hard materials, and 3 for fast cuts in wood. The adjustment can be made even during use.
What is the maximum cutting depth?
The maximum cutting depths are: in wood 90 mm, in aluminium 20 mm, in non-alloy steel 10 mm. These values are achieved with a suitable blade and a miter angle of 0°.
How to connect a vacuum cleaner?
Mount the extraction hose onto the dust outlet connection. Connect it to a vacuum cleaner suitable for the material being worked on. For harmful dusts, use a special vacuum cleaner. Switch off the blower device when the extraction is connected.
How to replace the batteries of the laser module?
Open the cover of the battery compartment by pulling the lock. Replace the three LR44 (1.5 V) batteries observing the indicated polarity. Always use batteries of the same brand and capacity. Close the cover.
How to perform a plunge cut?
Use a short blade and set the miter angle to 0°. Position the tool with the front edge of the base plate on the workpiece, without the blade touching. Start at maximum speed, then slowly plunge the blade into the material. Once the plate is in full contact, continue sawing. This technique is reserved for soft materials (wood, plaster).
What to do if the saw overheats?
If the tool overheats excessively after prolonged use at low speed, remove the blade and run the tool at maximum speed without load for about 3 minutes to cool it down. Also check that the ventilation slots are not blocked.
Where to find spare parts?
Spare parts are available from the Bosch after-sales service. In France, contact Customer Service at 0 811 36 01 22 or by email. You can also consult exploded views on www.bosch-pt.com.

User questions about PST 900 PEL BOSCH

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How to use the side stop on the BOSCH PST 900 PEL jigsaw?
Frequently Asked Questions - 25/03/2026
Response Notice-Facile

The side stop of the BOSCH PST 900 PEL jigsaw is an essential accessory for making straight and precise cuts by guiding the saw along an edge. Here’s how to use it effectively:

Installing the side stop

  • Ensure that the saw is turned off and unplugged for your safety.
  • Locate the mounting points on the base of the saw.
  • Insert the side stop into the designated slots.
  • Tighten the screws to securely fix the stop in place.

Adjusting the stop

  • To adjust the width of the cut, slightly loosen the mounting screws.
  • Slide the stop to the desired distance from the blade.
  • Tighten the screws to hold the stop in the chosen position.

Using during cutting

  • Position the saw so that the stop is in contact with the edge of the material to be cut.
  • Start the saw and move it slowly while keeping the stop against the edge to ensure a straight and even cut.

This method will allow you to achieve precise and clean cuts with your BOSCH PST 900 PEL.

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Download the instructions for your Jigsaw in PDF format for free! Find your manual PST 900 PEL - BOSCH and take your electronic device back in hand. On this page are published all the documents necessary for the use of your device. PST 900 PEL by BOSCH.

USER MANUAL PST 900 PEL BOSCH

natural_image Illustration of a Bosch electric shaver with visible components and control buttons (no text or symbols on the device itself)

Robert Bosch GmbH

Power Tools Division

70745 Leinfelden-Echterdingen

Germany

www.bosch-pt.com

2 609 003 716 (2009.04) T / 165 WEU

PST

700 PE | 800 PEL | 900 PEL

BOSCH PST 900 PEL - PST - 1

BOSCH

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BOSCH PST 900 PEL - BOSCH - 1

natural_image Diagram of a mechanical device with a tool and directional arrow indicating motion (no text or symbols)

BOSCH PST 900 PEL - BOSCH - 2

natural_image Illustration of a saw cutting machine with a tool, showing mechanical components and a directional arrow (no text or symbols)

150 32 33 34

J 35 R150 32 33

Dr. Egbert Schneider Senior Vice President Engineering

Dr. Eckerhard Strötgen Head of Product Certification

ppa. Aucuca i.v. Nuoyen

Robert Bosch GmbH, Power Tools Division D-70745 Leinfelden-Echterdingen Leinfelden, 25.03.2009

Montage

natural_image Diagram showing mechanical components with arrows indicating motion or flow (no text or symbols)
natural_image Diagram showing vehicle engine components with no visible text or symbols

General Power Tool Safety Warnings

WARNING

Read all safety warnings and all instructions. Failure to follow

the warnings and instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1) Work area safety

a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2) Electrical safety

a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges and moving parts. Damaged or entangled cords increase the risk of electric shock.

e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

3) Personal safety

a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.

b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.

d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.

g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

4) Power tool use and care

a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

5) Service

a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Safety Warnings for Jigsaws

Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
▶ Keep hands away from the sawing range. Do not reach under the workpiece. Contact with the saw blade can lead to injuries.
▶ Apply the machine to the workpiece only when switched on. Otherwise there is danger of kickback when the cutting tool jams in the workpiece.
▶ Pay attention that the base plate 7 rests securely on the material while sawing. A jammed saw blade can break or lead to kickback.
When the cut is completed, switch off the machine and then pull the saw blade out of the cut only after it has come to a standstill. In this manner you can avoid kickback and can place down the machine securely.
▶ Use only sharp, flawless saw blades. Bent or unsharp saw blades can break or cause kick-back.
▶ Do not brake the saw blade to a stop by applying side pressure after switching off. The saw blade can be damaged, break or cause kickback.
▶ Use suitable detectors to determine if utility lines are hidden in the work area or call the local utility company for assistance. Contact with electric lines can lead to fire and electric shock. Damaging a gas line can lead to explosion. Penetrating a water line causes property damage or may cause an electric shock.
- Secure the workpiece. A workpiece clamped with clamping devices or in a vice is held more secure than by hand.
▶ Keep your workplace clean. Blends of materials are particularly dangerous. Dust from light alloys can burn or explode.
▶ Always wait until the machine has come to a complete stop before placing it down. The tool insert can jam and lead to loss of control over the power tool.

▶ Never use the machine with a damaged cable. Do not touch the damaged cable and pull the mains plug when the cable is damaged while working. Damaged cables increase the risk of an electric shock.
▶ Products sold in GB only: Your product is fitted with an BS 1363/A approved electric plug with internal fuse (ASTA approved to BS 1362).

If the plug is not suitable for your socket outlets, it should be cut off and an appropriate plug fitted in its place by an authorised customer service agent. The replacement plug should have the same fuse rating as the original plug.

The severed plug must be disposed of to avoid a possible shock hazard and should never be inserted into a mains socket elsewhere.

Products sold in AUS and NZ only: Use a residual current device (RCD) with a rated residual current of 30 mA or less.

Safety Warnings for Laser Machines (PST 800 PEL/PST 900 PEL)

▶ Caution – The use of other operating or adjusting equipment or the application of other processing methods than those mentioned here, can lead to dangerous radiation exposure.
▶ Never make warning signs on the machine unrecognisable.
The power tool is provided with a warning label in English (marked with number 20 in the representation of the power tool on the graphics page).

Laser radiation Do not stare into beam Class 2 laser product class 2 p max < 1 mW λ = 650 nm IEC/EN 60825-1: 2007

▶ Do not direct the laser beam at persons or animals and do not stare into the laser beam yourself, not even from a distance.

This power tool produces laser class 2 laser radiation according to EN 60825-1. This can lead to persons being blinded.

▶ Do not use the laser viewing glasses as safety goggles. The laser viewing glasses are used for improved visualisation of the laser beam, but they do not protect against laser radiation.
▶ Do not use the laser viewing glasses as sun glasses or in traffic. The laser viewing glasses do not afford complete UV protection and reduce colour perception.
▶ Do not allow children to use the power tool without supervision. They could unintentionally blind other persons.
The laser module must be removed from the power tool when used for stationary work or when sawing from below a workpiece.

One can easily be blinded from the laser beam when carrying out such work.

Functional Description

BOSCH PST 900 PEL - Functional Description - 1

Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Intended Use

The machine is intended for making separating cuts and cut-outs in wood, plastic, metal, ceramic plates and rubber while resting firmly on the workpiece. It is suitable for straight and curved cuts with mitre angles to 45^ . The saw blade recommendations are to be observed.

Noise/Vibration Information

PST 700 PEPST 800 PELPST 900 PEL
Measured values determined according to EN 60745.
Typically the A-weighted noise levels of the product are:
Sound pressure leveldB(A)858585
Sound power leveldB(A)969696
Uncertainty K=dB333
Wear hearing protection!
Vibration total values (triax vector sum) determined according to EN 60745:
Cutting wood:
Vibration emission value a_h m/s^2 8.59.57
Uncertainty K m/s^2 <2.5<2.5<2.5
Cutting sheet metal:
Vibration emission value a_h m/s^2 85.55
Uncertainty K m/s^2 <2.5<2.5<2.5

The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure.

The declared vibration emission level represents the main applications of the tool. However if the tool is used for different applications, with different accessories or poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period.

An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period.

Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and the accessories, keep the hands warm, organisation of work patterns.

Technical Data

JigsawPST 700 PEPST 800 PELPST 900 PEL
Article number3 603 C51 1..3 603 C52 1..3 603 C53 1..
Laser Module-
Stroke rate control--
Stroke rate preselection-
Orbital action
Rated power inputW600620650
Output powerW330340360
Stroke rate at no load n_0 min^-1 500–3100500–3100500–3100
Strokemm232323
Cutting capacity, max.
- in woodmm708090
- in aluminiummm121520
- in non-alloy steelmm5610
Bevel cuts (left/right), max.°454545
Weight according to EPTA-Procedure 01/2003kg2.12.12.2
Protection class☐/II☐/II☐/II

The values given are valid for nominal voltages [U] of 230/240 V. For lower voltage and models for specific countries, these values can vary.
Please observe the article number on the type plate of your machine. The trade names of the individual machines may vary.

Laser Module (PST 800 PEL/PST 900 PEL)

Laser class2
Laser typenm650
mW<1
Operating and storage temperature°C0...+40
Batteries3 x 1.5 V (LR44)

Product Features

The numbering of the product features refers to the illustration of the machine on the graphics page.

1 Thumbwheel for stroke rate preselection (PST 800 PEL/PST 900 PEL)
2 Lock-on button for On/Off switch

3 On/Off switch
4 Vacuum hose*
5 Vacuum connection
6 Saw blade storage
7 Base plate
8 Adjusting lever for orbital action
9 Switch for sawdust blowing device
10 Nose for dust cover
11 Sliding shoe (PST 900 PEL)
12 Saw blade*
13 Dust cover for vacuuming*
14 Contact protector
15 Laser line On/Off switch (PST 800 PEL/PST 900 PEL)
16 Laser module (PST 800 PEL/PST 900 PEL)
17 Batteries (PST 800 PEL/PST 900 PEL)
18 Battery lid (PST 800 PEL/PST 900 PEL)

19 Latch of battery lid (PST 800 PEL/PST 900 PEL)
20 Laser warning label (PST 800 PEL/PST 900 PEL)
21 Exit opening for laser beam (PST 800 PEL/PST 900 PEL)
22 Laser viewing glasses*
23 Stroke rod
24 SDS clamping lever for saw blade release
25 Guide roller
26 Splinter guard*
27 Screw (PST 700 PE/PST 800 PEL)
28 Base plate holder (PST 700 PE/PST 800 PEL)
29 Scale for mitre angle
30 Thumbwheel for pre-tension of base plate (PST 900 PEL)
31 Base plate clamping lever (PST 900 PEL)
32 Lead for the parallel guide
33 Locking screw for parallel guide*
34 Parallel guide with circle cutter*
35 Centring tip of the parallel guide*

*Accessories shown or described are not part of the standard delivery scope of the product. A complete overview of accessories can be found in our accessories program.

Declaration of Conformity CE

PST 700 PE: We declare under our sole responsibility that the product described under “Technical Data” is in conformity with the following standards or standardization documents: EN 60745 according to the provisions of the directives 2004/108/EC, 98/37/EC (until 28 Dec 2009), 2006/42/EC (from 29 Dec 2009).

PST 800 PEL/PST 900 PEL: We declare under our sole responsibility that the product described under “Technical Data” is in conformity with the following standards or standardization documents: EN 60745, EN 60825-1 according to the provisions of the directives 2004/108/EC, 98/37/EC (until 28 Dec 2009), 2006/42/EC (from 29 Dec 2009).

Technical file at: Robert Bosch GmbH, PT/ESC, D-70745 Leinfelden-Echterdingen

Dr. Egbert Schneider Senior Vice President Engineering

Dr. Eckerhard Strötgen Head of Product Certification

BOSCH PST 900 PEL - Declaration of Conformity CE - 1

BOSCH PST 900 PEL - Declaration of Conformity CE - 2

Robert Bosch GmbH, Power Tools Division D-70745 Leinfelden-Echterdingen Leinfelden, 25.03.2009

Assembly

▶ Before any work on the machine itself, pull the mains plug.

Replacing/Inserting the Saw Blade

▶ When mounting the saw blade, wear protective gloves. Danger of injury when touching the saw blade.

Selecting a Saw Blade

An overview of recommended saw blades can be found at the end of these instructions. Use only T-shank saw blades. The saw blade should not be longer than required for the intended cut.

Use a thin saw blade for narrow curve cuts.

Inserting the Saw Blade (see figure A1)

If required, remove the dust cover 13 (see “Dust Cover”).

Insert the saw blade 12 (teeth in cutting direction) into the stroke rod 23 until it latches. The SDS lever 24 automatically snaps to the rear and the saw blade is locked. Do not manually press the lever 24 toward the rear, otherwise you could damage the machine.

While inserting the saw blade, pay attention that the back of the saw blade is positioned in the groove of the guide roller 25.

▶ Check the tight seating of the saw blade. A loose saw blade can fall out and lead to injuries.

Ejecting the Saw Blade (see figure A2)

When ejecting the saw blade, hold the machine in such a manner that no persons or animals can be injured by the ejected saw blade.

Turn the SDS lever 24 toward the front in the direction of the contact protector 14. The saw blade is released and ejected.

Dust/Chip Extraction

Dusts from materials such as lead-containing coatings, some wood types, minerals and metal can be harmful to one's health. Touching or breathing-in the dusts can cause allergic reactions and/or lead to respiratory infections of the user or bystanders.

Certain dusts, such as oak or beech dust, are considered as carcinogenic, especially in connection with wood-treatment additives (chromate, wood preservative). Materials containing asbestos may only be worked by specialists.

  • Use dust extraction whenever possible.
  • Provide for good ventilation of the working place.
  • It is recommended to wear a P2 filter-class respirator.

Observe the relevant regulations in your country for the materials to be worked.

Dust Cover

Mount the dust cover 13 before connecting the machine to the dust extraction.

Insert the dust cover from the front in such a manner that the notches of the dust cover engage into the noses 10 on the machine casing.

Remove the dust cover for applications without dust extraction as well as when performing mitre cuts. For this, lightly bend the ends of the dust cover apart and pull it off to the front.

Connecting the Dust Extraction

Place a vacuum hose 4 (accessory) onto the vacuum connection 5. Connect the vacuum hose 4 with a vacuum cleaner (accessory). An overview for the connection of various vacuum cleaners can be found at the end of these instructions.

Switch the saw dust blower off when a dust extraction system is connected (see “Sawdust Blower Device”).

The vacuum cleaner must be suitable for the material being worked.

When vacuuming dry dust that is especially detrimental to health or carcinogenic, use a special vacuum cleaner.

Laser Module (PST 800 PEL/PST 900 PEL)

Inserting/Replacing the Laser Module Batteries

Insert the supplied batteries 17 into the laser module 16 before starting operation for the first time.

To open the battery lid 18, pull the latch 19 and remove the battery lid. Insert the batteries. Pay attention to the correct polarity according to the representation on the battery lid.

Always replace all three batteries 17 together. Use only LR44 batteries from the same manufacturer and with the same capacity.

Attaching/Removing the Laser Module

Insert the laser module 16 with the inside noses engaging into the notches on the casing of the power tool and push it down to the stop.

To remove the laser module, push it upward and remove it from the casing.

The laser module must be removed from the power tool when used for stationary work or when sawing from below a workpiece.

One can easily be blinded from the laser beam when carrying out such work.

Splinter Guard (see figure B)

The splinter guard 26 (accessory) can prevent fraying of the surface while sawing wood. The splinter guard can only be used for certain saw blade types and only for cutting angles of 0^ . When sawing with the splinter guard, the base plate 7 must not be moved back for cuts that are close to the edge.

Press the splinter guard 26 from the bottom into the base plate 7.

PST 900 PEL: When using the sliding shoe 11, the splinter guard 26 is not inserted into the base plate 7, but into the sliding shoe.

Sliding Shoe (PST 900 PEL)

When working surfaces that are easily scratched, the sliding shoe 11 can be attached onto the base plate 7 in order to prevent the surface from being scratched.

To attach the sliding shoe 11, insert it at the front of the base plate 7, push the rear part upward and allow it to latch.

Operation

Operating Modes

▶ Before any work on the machine itself, pull the mains plug.

Orbital Action Settings

The four orbital action settings allow for optimal adaptation of cutting speed, cutting capacity and cutting pattern to the material being sawed.

The orbital action can be adjusted with the adjusting lever 8, even during operation.

BOSCH PST 900 PEL - Orbital Action Settings - 1

No orbital action

Small orbital action

Medium orbital action

Large orbital action

The optimal orbital action setting for the respective application can be determined through practical testing. The following recommendations apply:

  • Select a lower orbital action setting (or switch it off) for a finer and cleaner cutting edge.
  • For thin materials such as sheet metal, switch the orbital action off.
  • For hard materials such as steel, work with low orbital action.
  • For soft materials and when sawing in the direction of the grain, work with maximum orbital action.

Adjusting the Cutting Angle

The base plate 7 can be swivelled by 45^ to the left or right for mitre cuts.

Remove the dust cover 13 (see “Dust Cover”) and pull the saw blade storage 6 out of the base plate 7.

PST 700 PE/PST 800 PEL (see figures C–D):

  • Loosen the screw 27 and lightly slide the base plate 7 toward the vacuum connection 5.
  • For adjustment of precise mitre angles, the base plate has adjustment notches on the left and right at 0^ , 22.5^ and 45^ . Swivel the base plate 7 to the desired position according to the scale 29. Other mitre angles can be adjusted using a protractor.
  • Afterwards, push the base plate 7 to the stop in the direction of the saw blade 12.
  • Tighten the screw 27 again.

PST 900 PEL (see figure E):

  • Release the base plate clamping lever 31 and lightly push the base plate 7 in the direction of the vacuum connection 5.
  • For adjustment of precise mitre angles, the base plate has adjustment notches on the left and right at 0°, 22.5° and 45°. Swivel the base plate 7 to the desired position according to the scale 29. Other mitre angles can be adjusted using a protractor.

- Afterwards, push the base plate 7 to the stop in the direction of the saw blade 12.

- Close the base plate clamping lever 31 to lock the base plate in the adjusted position.

The dust cover 13 and the splinter guard 26 cannot be used when performing mitre cuts.

Offsetting the Base Plate

For sawing close to edges, the base plate 7 can be offset to the rear.

Pull the saw blade storage 6 out of the base plate 7.

PST 800 PEL/PST 900 PEL: Remove the laser module 16, if required.

PST 700 PE/PST 800 PEL (see figure C):

  • Loosen the screw 27 and slide the base plate 7 toward the vacuum connection 5 to the stop.
  • Tighten the screw 27 again.

PST 900 PEL (see figure E):

  • Release the base plate clamping lever 31 and push the base plate 7 to the stop in the direction of the vacuum connection 5.
  • Close the base plate clamping lever 31 to lock the base plate in the adjusted position.

Sawing with the base plate 7 offset is possible only with a mitre angle of 0^ . In addition, the parallel guide with circle cutter 34 (accessory) as well as the splinter guard 26 may not be used.

Changing the Pre-tension of the Base Plate (PST 900 PEL)

With the thumbwheel 30, the pre-tension of the base plate clamping lever 31 can be changed.

When the base plate 7 is not seated tightly after closing the lever, open the clamping lever and turn the thumbwheel for pre-tension of the base plate in the “+” direction.

When the base plate cannot be adjusted or only with difficulty after opening the clamping lever, turn the thumbwheel in the “-” direction.

Sawdust Blower Device

With the air jet of the sawdust blower device 9, the cutting line can be kept free of dust and chips.

BOSCH PST 900 PEL - Sawdust Blower Device - 1

natural_image Diagram showing mechanical components with an arrow indicating direction and a curved tool interacting with a textured oval (no text or symbols)

Switching on the sawdust blower device: For cuts in materials with high removal rate, such as in wood, plastic, etc., push the switch 9 toward the vacuum connection.

BOSCH PST 900 PEL - Sawdust Blower Device - 2

natural_image Diagram showing a vehicle interior with an arrow pointing to a textured oval object and a curved tool, no text or symbols present.

Switching off the sawdust blower device: For cuts in metal and when a dust extraction system is connected, push the switch 9 toward the saw blade.

Starting Operation of the Power Tool

▶ Observe correct mains voltage! The voltage of the power source must agree with the voltage specified on the nameplate of the machine. Power tools marked with 230 V can also be operated with 220 V.

Switching On and Off

To start the machine, press the On/Off switch 3. To lock the On/Off switch 3, keep it depressed and push the lock-on button 2 to the right or left.

To switch off the machine, release the On/Off switch 3. When the On/Off switch 3 is locked, press it first and then release it.

After longer periods of work at low stroke rate, the machine can heat up considerably. Remove the saw blade from the machine and allow the machine to cool down by running it for approx. 3 minutes at maximum stroke rate.

Controlling/Presetting the Stroke Rate

PST 700 PE: Increasing or reducing the pressure on the On/Off switch 3 enables stepless stroke-rate control of the switched-on machine. When the On/Off switch 3 is locked, it is not possible to reduce the stroke rate.

PST 800 PEL/PST 900 PEL: With the thumb-wheel for stroke rate preselection 1, the stroke rate can be preset and changed during operation.

1-2: Low stroke rate
3–4: Medium stroke rate
5–6: High stroke rate

The required stroke rate is dependent on the material and the working conditions and can be determined by a practical trial.

Reducing the stroke rate is recommended when the saw blade engages in the material as well as when sawing plastic and aluminium.

Starting Opeation of the Laser Module (PST 800 PEL/PST 900 PEL)

▶ Do not point the laser beam at persons or animals and do not look into the laser beam yourself, not even from a large distance.

To switch the laser on, press the top of switch 15 (“on”).

To switch the laser off, press the bottom of switch 15 (“off”).

▶ Immediately switch the laser off again each time after using. When handling the laser module (separately or when mounted), one can be blinded by the laser beam.
The laser module must be removed from the power tool when used for stationary work or when sawing from below a workpiece. One can easily be blinded from the laser beam when carrying out such work.

The laser switches off automatically after an operating period of approx. 10 minutes.

Working Advice

▶ When working small or thin work pieces, always use a sturdy support or a saw table (accessory).

Laser Module (PST 800 PEL/PST 900 PEL)

Assembling the laser module 16 to the machine is recommended when sawing alongside an already marked cutting line. Attach the laser module onto the machine (see “Attaching/Removing the Laser Module”) and follow the marked cutting line with the laser line while sawing.

When sawing under unfavourable conditions (e.g. intense sun irradiation), the visibility of the laser line can be improved when using the laser viewing glasses 22 (accessory).

▶ Do not use the laser viewing glasses as safety goggles. The laser viewing glasses are used for improved visualisation of the laser beam, but they do not protect against laser radiation.
▶ Do not use the laser viewing glasses as sun glasses or in traffic. The laser viewing glasses do not afford complete UV protection and reduce colour perception.

Saw Blade Storage (see figure F)

Eight saw blades with lengths up to 110 mm can be stored in the saw blade storage 6. Insert the saw blades with the T-shank into the recess of the saw blade storage intended for this. Up to four saw blades can be placed on top of each other.

Shut the saw blade storage and slide it to the stop into the opening of the base plate 7.

Plunge Cutting (see figures G-H)

▶ Plunge cuts may only be applied to soft materials, such as wood, gypsum plaster boards, etc.!

Use only short saw blades for plunge cutting. Plunge cutting is possible only with the mitre angle set at 0^ .

Place the machine with the front edge of the base plate 7 on to the workpiece without the saw blade 12 touching the workpiece and switch on. For machines with stroke rate control, select the maximum stroke rate. Firmly hold the machine against the workpiece and by tilting the machine, slowly plunge the saw blade into the workpiece.

When the base plate 7 fully lays on the workpiece, continue sawing along the desired cutting line.

Parallel Guide with Circle Cutter (Accessory)

For cuts using the parallel guide with circle cutter 34 (accessory), the thickness of the material must not exceed a maximum of 30 mm.

Parallel Cuts (see figure 1): Loosen the locking screw 33 and slide the scale of the parallel guide through the lead 32 in the base plate. Set the desired cutting width as the scale value on the inside edge of the base plate. Tighten the locking screw 33.

Circular Cuts (see figure J): Set the locking screw 33 to the other side of the parallel guide. Slide the scale of the parallel guide through the lead 32 in the base plate. Drill a hole in the workpiece centred in the section to be sawn. Insert the centring tip 35 through the inside opening of the parallel guide and into the drilled hole. Set the radius as the scale value on the inside edge of the base plate. Tighten the locking screw 33.

Coolant/Lubricant

When sawing metal, coolant/lubricant should be applied alongside cutting line because of the material heating up.

Maintenance and Service

Maintenance and Cleaning

▶ Before any work on the machine itself, pull the mains plug.
▶ For safe and proper working, always keep the machine and ventilation slots clean.

Clean the saw blade holder regularly. For this, remove the saw blade from the machine and lightly tap out the machine on a level surface.

Heavy contamination of the machine can lead to malfunctions. Therefore, do not saw materials that produce a lot of dust from below or overhead.

In extreme working conditions, conductive dust can accumulate in the interior of the machine when working with metal. The protective insulation of the machine can be degraded. The use of a stationary extraction system is recommended in such cases as well as frequently blowing out the ventilation slots and installing a residual current device (RCD).

Lubricate the guide roller 25 occasionally with a drop of oil.

Check the guide roller 25 regularly. If worn, it must be replaced through an authorised Bosch after-sales service agent.

If the machine should fail despite the care taken in manufacturing and testing procedures, repair should be carried out by an after-sales service centre for Bosch power tools.

In all correspondence and spare parts order, please always include the 10-digit article number given on the type plate of the machine.

After-sales Service and Customer Assistance

Our after-sales service responds to your questions concerning maintenance and repair of your product as well as spare parts. Exploded views and information on spare parts can also be found under:

www.bosch-pt.com

Our customer consultants answer your questions concerning best buy, application and adjustment of products and accessories.

Great Britain

Robert Bosch Ltd. (B.S.C.)

P.O. Box 98

Broadwater Park

North Orbital Road

Denham

Uxbridge

UB 9 5HJ

Tel. Service: +44 (0844) 736 0109

Fax: +44 (0844) 736 0146

Australia, New Zealand and Pacific Islands

Robert Bosch Australia Pty. Ltd.

Power Tools

Locked Bag 66

Clayton South VIC 3169

Customer Contact Center

Inside Australia:

Phone: +61 (01300) 307 044

Fax: +61 (01300) 307 045

Inside New Zealand:

Phone: +64 (0800) 543 353

Fax: +64 (0800) 428 570

Outside AU and NZ:

Phone: +61 (03) 9541 5555

www.bosch.com.au

Republic of South Africa

Customer service

Hotline: +27 (011) 6 51 96 00

Gauteng - BSC Service Centre

35 Roper Street, New Centre

Johannesburg

Tel.: +27 (011) 4 93 93 75

Fax: +27 (011) 4 93 01 26

E-Mail: bsctools@icon.co.za

KZN - BSC Service Centre

Unit E, Almar Centre

143 Crompton Street

Pinetown

Tel.: +27 (031) 7 01 21 20

Fax: +27 (031) 7 01 24 46

E-Mail: bsc.dur@za.bosch.com

Western Cape - BSC Service Centre

Democracy Way, Prosperity Park

Milnerton

Tel.: +27 (021) 5 51 25 77

Fax: +27 (021) 5 51 32 23

E-Mail: bsc@zsd.co.za

Bosch Headquarters

Midrand, Gauteng

Tel.: +27 (011) 6 51 96 00

Fax: +27 (011) 6 51 98 80

E-Mail: rbsa-hq.pts@za.bosch.com

Disposal

The machine, accessories and packaging should be sorted for environmental-friendly recycling.

Only for EC countries:

BOSCH PST 900 PEL - Only for EC countries: - 1

Do not dispose of power tools into household waste!

According to the European Guideline 2002/96/EC for Waste Electrical and Electronic Equipment and its implementation into national

right, power tools that are no longer usable must be collected separately and disposed of in an environmentally correct manner.

Battery packs/batteries:

Do not dispose of battery packs/batteries into household waste, fire or water. Battery packs/batteries should be collected, recycled or disposed of in an environmental-friendly manner.

Only for EC countries:

Defective or dead out battery packs/batteries must be recycled according the guideline 91/157/EEC.

Batteries no longer suitable for use can be directly returned at:

Great Britain

Robert Bosch Ltd. (B.S.C.)

P.O. Box 98

Broadwater Park

North Orbital Road

Denham

Uxbridge

UB 9 5HJ

Tel. Service: +44 (0844) 736 0109

Fax: +44 (0844) 736 0146

Subject to change without notice.

Dr. Egbert Schneider Senior Vice President Engineering

Dr. Eckerhard Strötgen Head of Product Certification

BOSCH PST 900 PEL - Great Britain - 1

i.v. Morgen

Robert Bosch GmbH, Power Tools Division D-70745 Leinfelden-Echterdingen Leinfelden, 25.03.2009

Montage

PST 900 PEL (voir figure E):

PST 700 PE/PST 800 PEL (voir figure C):

PST 900 PEL (voir figure E):

natural_image Diagram showing mechanical components with arrows indicating motion or movement (no text or symbols)
natural_image Diagram showing vehicle engine components with directional arrows indicating movement or flow (no text or symbols)

Robert Bosch (France) S.A.S.

Dr. Egbert Schneider Senior Vice President Engineering

Dr. Eckerhard Strötgen Head of Product Certification

BOSCH PST 900 PEL - Montage - 1

BOSCH PST 900 PEL - Montage - 2

Robert Bosch GmbH, Power Tools Division D-70745 Leinfelden-Echterdingen Leinfelden, 25.03.2009

Montaje

PST 700 PE/PST 800 PEL (ver figura C):

natural_image Diagram showing mechanical components with an arrow indicating direction, no text or symbols present
natural_image Diagram showing a mechanical component with an arrow pointing to a textured oval and a curved tool, no text or symbols present.

Dr. Egbert Schneider Senior Vice President Engineering

Dr. Eckerhard Strötgen Head of Product Certification

BOSCH PST 900 PEL - Montaje - 1

i.v. Morgen

Robert Bosch GmbH, Power Tools Division D-70745 Leinfelden-Echterdingen Leinfelden, 25.03.2009

Montagem

natural_image Diagram showing a vehicle's internal components with an arrow indicating direction and a circular pattern, no text or symbols present.
natural_image Diagram showing a vehicle's internal components with arrows indicating direction (no text or symbols)

Dr. Egbert Schneider Senior Vice President Engineering

Dr. Eckerhard Strötgen Head of Product Certification

BOSCH PST 900 PEL - Montagem - 1

BOSCH PST 900 PEL - Montagem - 2

Robert Bosch GmbH, Power Tools Division D-70745 Leinfelden-Echterdingen Leinfelden, 25.03.2009

Montaggio

natural_image Diagram showing a car interior with an arrow pointing to a textured oval object and a curved tool, no text or symbols present.
natural_image Diagram showing vehicle door and gear components with directional arrows (no text or symbols)

Dr. Egbert Schneider Senior Vice President Engineering

Dr. Eckerhard Strötgen Head of Product Certification

BOSCH PST 900 PEL - Montaggio - 1

BOSCH PST 900 PEL - Montaggio - 2

Robert Bosch GmbH, Power Tools Division D-70745 Leinfelden-Echterdingen Leinfelden, 25.03.2009

Montage

natural_image Diagram showing mechanical components with arrows indicating motion or flow (no text or symbols)
natural_image Diagram showing vehicle door and gear with directional arrows indicating movement or flow (no text or symbols)

Dr. Egbert Schneider Senior Vice President Engineering

Dr. Eckerhard Strötgen Head of Product Certification

BOSCH PST 900 PEL - Montage - 1

i.v. Mogen

Robert Bosch GmbH, Power Tools Division D-70745 Leinfelden-Echterdingen Leinfelden, 25.03.2009

Montering

PST 700 PE/PST 800 PEL (se Fig. C):

natural_image Diagram showing mechanical components with arrows indicating motion or flow, no readable text or symbols present
natural_image Diagram showing vehicle engine components with arrows indicating direction of movement (no text or labels)

Bosch Service Center

Telegrafvej 3

2750 Ballerup

Tel. Service Center: +45 (4489) 8855

Fax: +45 (4489) 87 55

E-Mail: vaerktoej@dk.bosch.com

Bortskaffelse

Dr. Egbert Schneider Senior Vice President Engineering

Dr. Eckerhard Strötgen Head of Product Certification

BOSCH PST 900 PEL - Bortskaffelse - 1

BOSCH PST 900 PEL - Bortskaffelse - 2

Robert Bosch GmbH, Power Tools Division D-70745 Leinfelden-Echterdingen Leinfelden, 25.03.2009

Montage

natural_image Diagram showing mechanical components with arrows indicating motion or movement (no text or symbols)
natural_image Diagram showing vehicle engine components with arrows indicating direction (no text or symbols)

Bosch Service Center

Telegrafvej 3

2750 Ballerup

Danmark

Tel.: +46 (020) 41 44 55

Fax: +46 (011) 18 76 91

Avfallshantering

Dr. Egbert Schneider Senior Vice President Engineering

Dr. Eckerhard Strötgen Head of Product Certification

BOSCH PST 900 PEL - Avfallshantering - 1

BOSCH PST 900 PEL - Avfallshantering - 2

Robert Bosch GmbH, Power Tools Division D-70745 Leinfelden-Echterdingen Leinfelden, 25.03.2009

Montering

natural_image Diagram showing a mechanical component with an arrow indicating direction and a circular symbol, no readable text or labels present.
natural_image Diagram showing vehicle engine components with arrows indicating direction (no text or symbols)

Dr. Egbert Schneider Senior Vice President Engineering

Dr. Eckerhard Strötgen Head of Product Certification

ppa. A##ca i.v. Nuyjeu

Robert Bosch GmbH, Power Tools Division D-70745 Leinfelden-Echterdingen Leinfelden, 25.03.2009

Asennus

natural_image Diagram showing mechanical components with arrows indicating motion or flow, no readable text or symbols present
natural_image Diagram showing a vehicle interior with a striped oval object and directional arrows indicating motion (no text or symbols)

Dr. Egbert Schneider Senior Vice President Engineering

Dr. Eckerhard Strötgen Head of Product Certification

BOSCH PST 900 PEL - Asennus - 1

i.v. Morgen

Robert Bosch GmbH, Power Tools Division D-70745 Leinfelden-Echterdingen Leinfelden, 25.03.2009

Συναρμολόγηση

natural_image Diagram showing mechanical components with arrows indicating motion or flow, no readable text or symbols present
natural_image Diagram showing vehicle door and gear mechanism with directional arrows (no text or symbols)

Dr. Egbert Schneider Senior Vice President Engineering

Dr. Eckerhard Strötgen Head of Product Certification

BOSCH PST 900 PEL - Συναρμολόγηση - 1

BOSCH PST 900 PEL - Συναρμολόγηση - 2

Robert Bosch GmbH, Power Tools Division D-70745 Leinfelden-Echterdingen Leinfelden, 25.03.2009

Montaj

natural_image Diagram showing mechanical components with arrows indicating motion or flow (no text or symbols)
natural_image Diagram showing vehicle components with arrows indicating direction of movement (no text or symbols)

Bosch San. ve Tic. A.S.

Ahi Evran Cad. No:1 Kat:22

Polaris Plaza

80670 Maslak/Istanbul

natural_image Technical line drawing of a mechanical component with no visible text or symbols

BOSCH PST 900 PEL - Montaj - 1
2 607 010 079
(5x)

BOSCH PST 900 PEL - Montaj - 2

natural_image Isometric line drawing of a mechanical component with no text or symbols

2 605 438 610
(PST 700 PE/
PST 800 PEL)
2 605 438 612
(PST 900 PEL)

BOSCH PST 900 PEL - Montaj - 3
2 607 990 031

BOSCH PST 900 PEL - Montaj - 4

BOSCH PST 900 PEL - Montaj - 5

natural_image Technical line drawing of a mechanical device with no visible text or symbols

BOSCH PST 900 PEL - Montaj - 6
∅ 19 mm: 2 600 793 009 (3 m) 1 610 793 002 (5 m)

BOSCH PST 900 PEL - Montaj - 7
1 609 390 474

BOSCH PST 900 PEL - Montaj - 8
PAS 10-20
PAS 850

BOSCH PST 900 PEL - Montaj - 9
1 609 200 933

BOSCH PST 900 PEL - Montaj - 10
PAS 11-25 F
PAS 11-25
PAS 12-50 F
PAS 12-50

BOSCH PST 900 PEL - Montaj - 11
2 607 000 748

BOSCH PST 900 PEL - Montaj - 12
PAS 12-27 F
PAS 12-27
PAS 11-21

BOSCH PST 900 PEL - Montaj - 13

natural_image Pure line drawing of a blade with serrated edges (no text or symbols)

speed for Wood

T 144 D

BOSCH PST 900 PEL - Montaj - 14

BOSCH PST 900 PEL - Montaj - 15

BOSCH PST 900 PEL - Montaj - 16

speed for Wood

T 244 D

BOSCH PST 900 PEL - Montaj - 17

BOSCH PST 900 PEL - Montaj - 18

BOSCH PST 900 PEL - Montaj - 19

precision for Wood

T 144 DP

BOSCH PST 900 PEL - Montaj - 20

BOSCH PST 900 PEL - Montaj - 21

BOSCH PST 900 PEL - Montaj - 22

clean for Wood

T 101 B

BOSCH PST 900 PEL - Montaj - 23

BOSCH PST 900 PEL - Montaj - 24

BOSCH PST 900 PEL - Montaj - 25

BOSCH PST 900 PEL - Montaj - 26

extra-clean for Wood

T 308 B

BOSCH PST 900 PEL - Montaj - 27

BOSCH PST 900 PEL - Montaj - 28

BOSCH PST 900 PEL - Montaj - 29

BOSCH PST 900 PEL - Montaj - 30

extra-clean to HardWood T 308 BF

BOSCH PST 900 PEL - Montaj - 31

BOSCH PST 900 PEL - Montaj - 32

BOSCH PST 900 PEL - Montaj - 33

BOSCH PST 900 PEL - Montaj - 34

BOSCH PST 900 PEL - Montaj - 35

special for Laminate

T 101 BIF

BOSCH PST 900 PEL - Montaj - 36

BOSCH PST 900 PEL - Montaj - 37

BOSCH PST 900 PEL - Montaj - 38

basic for Metal

T 118 B

BOSCH PST 900 PEL - Montaj - 39

BOSCH PST 900 PEL - Montaj - 40

BOSCH PST 900 PEL - Montaj - 41

PROGRESSOR for Metal

T 123 X

BOSCH PST 900 PEL - Montaj - 42

BOSCH PST 900 PEL - Montaj - 43

BOSCH PST 900 PEL - Montaj - 44

BOSCH PST 900 PEL - Montaj - 45

BOSCH PST 900 PEL - Montaj - 46

special for Alu

T 127 D

BOSCH PST 900 PEL - Montaj - 47

BOSCH PST 900 PEL - Montaj - 48

BOSCH PST 900 PEL - Montaj - 49

BOSCH PST 900 PEL - Montaj - 50

BOSCH PST 900 PEL - Montaj - 51

PROGRESSOR for Wood & Metal T 345 XF

BOSCH PST 900 PEL - Montaj - 52

BOSCH PST 900 PEL - Montaj - 53

BOSCH PST 900 PEL - Montaj - 54

BOSCH PST 900 PEL - Montaj - 55

BOSCH PST 900 PEL - Montaj - 56

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Product information

Brand : BOSCH

Model : PST 900 PEL

Category : Jigsaw