T40604RT3 - Commande électrique pour piscine et spa INTERMATIC - Free user manual and instructions

Brand	Intermatic
Model	T40604RT3
Product Type	Control Panel with Time Switch for Indoor/Outdoor Use
Application	Pool and spa equipment control, including filter pump, heater, and underwater lights
Enclosure Dimensions (HxWxD)	20.85 x 21.4 x 12.92 inches (approx.)
Weight	Approximately 15-25 lbs (estimated)
Electrical Ratings	120V or 240V, 60Hz (see inside enclosure door for exact ratings)
Transformer Output	12V, 13V, or 14V; 100W or 300W max lamp load
Time Switch Type	Heavy-duty industrial grade, with manual lever and trippers
Fireman Switch (Heater Protection)	Optional kit (156T4042A) for heater control; factory set to shut off heater 20 min before pump
GFCI Protection	Required for Canadian installations; recommended for all
Grounding and Bonding	Must comply with NEC Article 680; bonding lug provided
Wire Requirements	Copper conductors only, rated 75°C minimum; see voltage drop chart for gauge
Additional Switching Devices	Accommodates second Intermatic switching device; includes knockouts for internal switch or external GFCI receptacle
Stand-offs for Internal Wiring	Optional kit (21T156A) for mounting additional devices
Additional Trippers	Optional (156T1978A) for multiple ON/OFF cycles per day
Safety Features	Ground fault protection test required; disconnect power before servicing; warning labels
Maintenance	Periodic testing of ground fault protection; keep enclosure clean and dry
Repair and Spare Parts	Contact Intermatic or authorized dealer for replacement clock motors, mechanisms, trippers, stands-offs, etc.
Warranty	Limited warranty; return to dealer or claim online at www.intermatic.com

Frequently Asked Questions - T40604RT3 INTERMATIC

What is the Intermatic T40604RT3 used for?

The Intermatic T40604RT3 is a control panel with a time switch designed for indoor/outdoor use, primarily to control pool and spa equipment such as filter pumps, heaters, and underwater lights.

What are the electrical ratings for this panel?

The panel operates on 120V or 240V, 60Hz. Exact ratings are printed inside the enclosure door. The transformer provides 12V, 13V, or 14V output for lights, with 100W or 300W maximum lamp load.

How do I set the ON and OFF times on the time switch?

Hold the ON and OFF trippers against the edge of the clock dial, pointing to the desired times (AM/PM). Tighten the tripper screws firmly. Then pull the clock dial outward, turn to match the current time, and align it with the pointer.

Can I control the pump manually?

Yes. Move the manual lever below the clock dial left or right as indicated by arrows. This will not affect the next automatic operation.

What is the fireman switch and how does it work?

The fireman switch is an optional heater protection mechanism that shuts off the heater 20 minutes before the time switch turns off the filter pump. It is factory set and requires no adjustment. If required, install kit 156T4042A.

What wire size should I use for the 12V lighting?

Refer to the voltage selection chart on page 2 of the manual. For a 100W transformer, minimum gauge is #16 AWG; for 300W, minimum is #12 AWG. Use the table to determine proper gauge based on cable length.

How do I test the ground fault protection?

Test the ground fault protection regularly by pressing the TEST button on the GFCI receptacle (if installed) or follow the instructions in the panel. If it fails, do not use the pool or spa and contact a qualified service professional.

Can I install additional switches or outlets in the enclosure?

Yes. Remove the rectangular knockouts in the dead front, install stand-offs (order kit 21T156A), and attach your wiring device to the stand-offs. The enclosure is designed to accommodate internal switches or external GFCI receptacles.

What should I do if the time switch dial stops at an ON or OFF tripper?

Check if the tripper is loose, the dial is bent, or the clock motor is defective. Tighten or replace the tripper, check the mechanism, or replace the clock motor as needed.

Where can I find spare parts or warranty service?

Visit www.intermatic.com for warranty claims or spare parts information. You can also call 815-675-7000 or return the product to the dealer from whom it was purchased.

USER MANUAL T40604RT3 INTERMATIC

CONTROL PANEL WITH TIME SWITCH FOR INDOOR/OUTDOOR USE

Suitable for Pool Equipment Control and for Direct Connection of Underwater Lights

ELECTRICAL RATINGS: See inside Enclosure Door

DANGER

Risk of drowning!

Do not permit unsupervised children to use pool or spa.

Close supervision of children required at all times.

WARNING

Risk of electric shock!

Test ground fault protection regularly. If it fails, do not use Pool or Spa. Contact qualified service professional for help.

Do not use this control as a power disconnect, it could turn ON unexpectedly.

Disconnect electricity at the main Panel before servicing this control or the equipment(s) connected to it.

GENERAL INFORMATION

Many of today's energy efficient pools and spas utilize the advantages of a single electrical panel, containing all the necessary controls for the safe, efficient and automatic operation of the pool/spa equipment. In addition, this Panel can also be used to control any outdoor equipment, sign or pump within its rated capacity.

The Transformers supplied in these panels are specifically designed to supply 12 volts to underwater pool/spa lights. A grounded shield between the primary and secondary winding assures safe operation and the built-in circuit protection will disconnect power to the transformer in case of overload. These transformers are suitable for direct connection to underwater Pool and Spa lights.

The all-weather enclosure may contain a heavy-duty, industrial grade Time Switch, with mounting provision for a second Intermatic switching device. Also, it has provisions to install a switch inside as well as a switch or GFCI receptacle on the outside. The Time Switch can also accommodate an optional heater control (fireman) switch.

The Control is designed to operate any pump, within its rated capacity. However, if protection to prevent dry start is required by the pump manufacturer, it must be provided in addition to this Control. Contact pump manufacturer if not sure and/or for more details.

Transformer Rating	Input Secondary Output60 Hz. Lamp W
		Watts* Volts
100W 120V. 1 Amp Max. 100 Max. 12, 13 or 14300W 120V. 3 Amp Max. 300 Max. 12, 13 or 14

* Any combination of bulbs, any tap.

CAUTION

Risk of injury or property damage!

Do not install or operate this equipment and other associated equipment without basic safety precautions.

Read and follow the safety instructions listed below and other basic safety precautions before installation or operation of this control and other associated equipment.

1. This control must be installed by a qualified person, according to the national and local electrical codes.
2. Install this control not less than 5 feet (3 meters in Canada) from inside edge of pool and 1 foot (30cm) above ground.
3. USE COPPER CONDUCTORS ONLY rated 75°C minimum.
4. Do not exceed maximum ratings of individual components, wiring devices and current carrying capacity of conductors.
5. For control grounding, bonding, installing and the wiring of underwater lights, refer to Article 680 of the National Electrical Code or Article 68 of the Canadian Electrical Code.
6. The control should not operate any equipment which would cause bodily injury or property damage should it be activated unexpectedly.

INSTALLATION

1. Remove the four #10 hex head screws from the back of the enclosure and attach mounting brackets to enclosure.
2. Select the proper location for the Control Panel and hang enclosure on a flat vertical surface or other support, using hardware suitable for the purpose.

3. Prepare the necessary conduit runs, terminate them at both ends and pull in the conductors as specified by the installation layout.

4. Refer to Figure 1 below; note that this enclosure contains one Time Switch. To wire the panel, follow the wiring diagram located inside the enclosure door. Make sure that connections to time switch ter (25 lb.-in. minimum) and insul pressure plate - see illustration.

1. If required by the heater manufacturer, install fireman switch kit 156T4042A (not furnished) on Time Switch Plate and make the fireman switch connections. Use at least #18 AWG wiring with insulation rated 300 Volt or higher. Place heater ON/OFF switch on heater to ON (see Figure 2 on page 3). Some heaters may require a special connecting harness, contact heater manufacturer for details.

2. To install an additional wiring device inside the enclosure, first remove rectangular knock-out(s) in dead front. Next, remove hex head screws in back of enclosure and install stand-offs* in place of screws. Attach wiring device to stand-offs.

*Stand-offs are not furnished. Order 21T156A for a set of four (4) stand-offs and mounting hardware.

1. If external bonding is required, install a bonding lug at bottom of enclosure and bond installation according to code requirements.

2. Testing of the installation is optional and recommended only if pump is securely in place and will not be damaged by this test:

a. Turn the manual lever of the Time Switch to OFF. b. Turn ON power at breaker panel.

c. Move the manual lever of Time Switch to the right (ON). Pump should start and run on full speed. In case of unsatisfactory results, turn OFF power, check your wiring, refer to Troubleshooting on Page 3.

1. The enclosure must be grounded as required by NEC, Article 680 and any applicable local codes. For Canadian installations, the transformer supply circuit must be protected by a ground fault circuit interrupter.

2. If this enclosure is used for direct connection of underwater lights, refer to 1999 NEC 680-21(b), 2002 NEC 680-24(b) or CEC 68-060, 062 and 066 for further details.

3. Make sure that all unused transformer taps (leads) are separately insulated.

4. Use the tables at the top of page 3 as a guide to determine the correct wire size.

5. Check voltage at lamp terminals after installation. It should be 12 ± 0.3 volts.

6. Install front panel over wiring compartment. The control is now ready for programming, see OPERATION section on Page 3.

Figure 1

Transformer Cable - Voltage Selection Chart
Length of Cable	00 W Transformer
10 ft 13 V 12	V 12 V 12	V 12 V 12 V
25 ft 13 V 13	V 12 V 12	V 12 V 12 V
50 ft 14 V 13	V 13 V 12	V 12 V 12 V
75 ft 14 V 13	V 13 V 12	V 12 V
100 ft			13 V 13	V 13 V 12	V
125 ft			14 V 13	V 13 V 12	V
150 ft			14 V 13	V 13 V 13	V
175 ft			14 V 14	V 13 V 13	V
200 ft				14 V 13	V 13 V
250 ft				14 V 13	V 13 V
Wire Gauge (AWG)	#16*	#14	#12	#10	#8	#6

* Minimum Gauge Cable
**Blank fields indicate conditions not suited for wiring

Transformer Cable - Voltage Selection Chart
Length of Cable	300 W Transformer
10 ft 12 V 12	V 12 V 12 V
25 ft 13 V 13	V 12 V 12 V
50 ft	13V	13 V 13	V 13 V
75 ft 14 V 13	V 13 V
100 ft		14 V 14	V 13 V
125 ft			14 V 13	V
150 ft			14 V 14	V
175 ft				14 V
200 ft				14 V
250 ft				14 V
Wire Gauge (AWG)	#12*	#10	#8	#6

* Minimum Gauge Cable
**Blank fields indicate conditions not suited for wiring

OPERATION

TO SET FILTER PUMP TIME SWITCH, follow instructions on the right. The length of the daily filtration/ heating cycle depends on many variables such as size, shape, geographic location of the pool, water chemistry, type of pool equipment, usage and season of year. If not sure, contact your local pool service professional for advice.

THE FIREMAN SWITCH (Heater Protection Mechanism), if required, is factory set and shuts OFF the heater 20 minutes before the Time Switch turns OFF the filter pump. The Fireman Switch requires no setting or service.

WARNING: Do not disconnect high limit or pressure switches.

TIME SWITCH OPERATING INSTRUCTIONS

1. TO SET “ON” AND “OFF” TIMES: Hold TRIPPERS against edge of CLOCK-DIAL, pointing to time (AM or PM) when ON and OFF operations are desired. Tighten tripper screws firmly.

2. TO SET TIME-OF-DAY:

Pull CLOCK-DIAL outward. Turn in either direction and align the exact time-of-day on the CLOCK-DIAL (the time now, when switch is being put into operation) to the pointer.

• TO OPERATE SWITCH MANUALLY: Move MANUAL LEVER below CLOCK-DIAL left or right as indicated by arrows. This will not affect the next operation.
• FOR MORE THAN ONE DAILY ON-OFF OPERATION: Place additional tripper pairs on CLOCK-DIAL (order 156T1978A).
• IN CASE OF POWER FAILURE: Reset CLOCK-DIAL to proper time of day. See step 2 above.

TROUBLESHOOTING

SYMPTOM	CAUSE(S)	CORRECTIVE ACTION
1. Time Switch will not keep time but dial is turning.	1a. Frequent power outages1b. Wrong voltage/cycle1c. Loose clock motor connections	Reset dialChange clock motorCheck connections
2. Time Switch Dial stops at ON or OFF tripper.	2a. Loose tripper2b. Bent dial2c. Defective motor	Check/change tripperCheck/change mechanismChange clock motor
3. Dial stops after switch turns OFF.	3a. LINE leads are connected to LOAD terminals	Reverse LINE and LOAD connec-tions
4. Load is ON at all times - dial is turning.	4a. Welded contacts4b. Two ON trippers and no OFF tripper on dial4c. Defective mechanism	Change mechanismChange tripperChange mechanism
5. Dead clock motor. (Clock motor gears do not rotate).	5a. Defective clock motor(open coil due to lightning or surge)5b. Loose clock motor connections5c. Wrong voltage	Change clock motorCheck connectionsChange clock motor

WIRING DIAGRAM

Typical 120 Volt Installation Typical 240 Volt Installation

Filter and Cleaner Timer Inter-Connections

Typical Booster Pump Installation Typical Two-Speed Installation

graph TD
    A["240V. Supply"] --> B["To Filter Pump"]
    B --> C["Clock Motor 1"]
    B --> D["Clock Motor 2"]
    B --> E["Clock Motor 3"]
    B --> F["Clock Motor 4"]
    G["To Pool Cleaner"] --> H["Clock Motor 1"]
    G --> I["Clock Motor 2"]
    G --> J["Clock Motor 3"]
    G --> K["Clock Motor 4"]

graph TD
    A["T106M (SPDT)"] --> B["CLOCK MOTOR"]
    C["T104M (DPST)"] --> D["CLOCK MOTOR"]
    B --> E["JUMPERS"]
    D --> E
    E --> F["240V SUPPLY LINE 1"]
    E --> G["240V SUPPLY LINE 2"]
    E --> H["240V SUPPLY GROUND"]
    I["COM. LOW HIGH GRD"] --> J["240V TWO SPEED FILTER PUMP"]
    K["EQUIPMENT GROUND"] --> L["Ground"]

NOTES: 1. Grounding connections are not shown but must be provided. Refer to the National Electrical Code for details. 2. Diagrams above are only two of the many variations this Panel can accommodate.

LIMITED WARRANTY

Warranty service is available by either (a) returning the product to the dealer from whom the unit was purchased or (b) completing a warranty claim online at www.intermatic.com. This warranty is made by: Intermatic Incorporated, 1950 Innovation Way, Suite 300, Libertyville, IL 60048.

For additional product or warranty information go to: http://www.Intermatic.com or call 815-675-7000.

Because of our commitment to continuing research and improvements, Intermatic Incorporated reserves the right to make changes, without notice, in the specifications and material contained herein and shall not be responsible for any damages, direct or consequential, caused by reliance on the material presented.

INTERMATIC INCORPORATED, LIBERTYVILLE, IL 60048

http://www.intermatic.com