PF1202T - Pool Controller INTERMATIC - Free user manual and instructions

Brand	Intermatic
Model	PF1202T
Product Type	Pool & Spa Timer Controller
Voltage Rating	120V AC, 60 Hz
Maximum Load	40 Amps resistive, 2 HP motor
Number of Circuits	2 (PF1202T model)
Timer Mechanism	Electromechanical, 24-hour dial
Enclosure Material	NEMA 3R rainproof steel
Dimensions (H x W x D)	6.75 x 5.75 x 4.5 inches
Weight	2.5 lbs
Power Consumption	6 watts (timer motor)
Trippers Included	4 ON/OFF trippers
Manual Override	Yes, for each circuit
Indoor/Outdoor Use	Indoor or outdoor (weatherproof)
Mounting	Surface mount on wall
Wiring	Screw terminals, 14-8 AWG
Safety Certification	UL listed, CSA certified
Maintenance	Wipe clean; check contacts annually
Spare Parts Available	Motor, trippers, knob, contactors
Repairability	Field replaceable components

Frequently Asked Questions - PF1202T INTERMATIC

How do I wire the PF1202T timer?

Connect the power supply to terminals 1 and 2 (Line). Connect load to terminals 3 and 4 (Load for circuit 1) and 5 and 6 (circuit 2). Ensure the timer is installed by a qualified electrician and all local codes are followed.

What is the maximum load for each circuit?

Each circuit can handle up to 40 amps resistive or 2 HP motor at 120V. Do not exceed these ratings to avoid damage.

How do I set the timer dial?

Rotate the dial clockwise until the current time aligns with the pointer. Set ON/OFF times using the provided trippers by pushing them into the desired positions on the dial.

Can the PF1202T be used for outdoor applications?

Yes, the enclosure is NEMA 3R rated and designed for outdoor use, but should be protected from direct water spray.

What should I do if the timer does not turn on?

Check the power supply at the breaker, ensure the manual override switch is not in OFF position, and verify wiring connections. If the motor is faulty, replace it.

How often should I perform maintenance?

Annually inspect the timer: clean the dial and contacts with a dry cloth, check for loose wires, and test the mechanism. Replace worn trippers as needed.

Are spare parts available for the PF1202T?

Yes, common spare parts include the timer motor, trippers, knob, and contact assemblies. Contact Intermatic or an authorized distributor.

Can I use the timer with a pool pump?

Yes, the PF1202T is specifically designed for pool and spa equipment. Ensure the pump's running current does not exceed the 2 HP rating.

What is the purpose of the two circuits?

The PF1202T controls two independent loads, allowing separate scheduling for devices like a filter pump and a pool light.

Is the PF1202T compatible with a GFCI breaker?

Yes, it works with GFCI breakers. For safety, a GFCI breaker is recommended for outdoor or wet location installations.

USER MANUAL PF1202T INTERMATIC

INSTALLATION OPERATION & SERVICE MANUAL

MODEL: PF1202T TWO CIRCUIT POOL EQUIPMENT CONTROL WITH FREEZE PROTECTION IN RAINPROOF ENCLOSURE

ELECTRICAL RATING: 3 HP MAX. - 240 VOLT, 60 HZ.

SUITABLE FOR POOL/SPA EQUIPMENT CONTROL

DANGER! To Reduce the Risk of Injury:

...do not permit children to operate the Control Unit or use the Pool/Spa unless they are closely supervised at all times. ...test GROUND FAULT protection regularly. If it fails to reset, DO NOT USE THE POOL or SPA! Contact a qualified service technician. ...always disconnect electricity before servicing this control or the equipment(s) connected to it. THIS CONTROL IS NOT TO BE USED AS A POWER DISCONNECT.

READ, FOLLOW & SAVE THIS INSTRUCTION MANUAL

GENERAL INFORMATION

This Pool Equipment Control is designed to automatically operate the Filter Pump, Cleaner Pump and also to provide freeze protection for the pool equipment. Nevertheless this product is not intended to be a substitute for insulation, coverings, or maintenance.

THE FILTER PUMP TIME SWITCH is located in the upper left side of the enclosure and operates the Filter Pump, as set by the trippers on the yellow dial, on a 24 hour schedule. For setting the schedule, refer to page 3 of this Manual.

THE CLEANER PUMP TIME SWITCH is located in the upper right side of the enclosure and operates the Cleaner Pump (Booster Pump). The trippers of this

Time Switch should be set so that the operation of the Cleaner Pump falls within the operation of the Filter Pump. To avoid equipment damage, the two Time Switches are interlocked and the Cleaner Pump would not operate unless the Filter Pump is already operating.

THE FREEZE PROTECTION THERMOSTAT is located in the lower left side of the enclosure and turns ON the Filter Pump when the air temperature (where the Control Panel is located) drops below the temperature set by the dial (between 32°F and 45°F).

IMPORTANT SAFETY INSTRUCTIONS

When installing and operating this electrical control and other associated equipment, basic safety precautions should always be followed, including the following:

1. Read and follow all instructions.
2. This Control must be installed by a qualified electrician, according to National and Local Electrical Codes.
3. Install this Control not less than 5 feet of inside edge of pool. USE COPPER CONDUCTORS ONLY.
4. Do not exceed the maximum ratings of individual components, wiring devices, and current carrying capacity of conductors.
5. For grounding and bonding this Control and the installation, refer to section 680 of the National Electrical Code.
6. The Control should not operate any equipment which would cause bodily injury or property damage should it be activated unexpectedly.

INSTALLATION

1. Select the proper location for the Control Panel and prepare the necessary conduit run(s) required by the installation layout.

2. Remove the four #10 hex head screws from the back of the enclosure and attach mounting brackets to enclosure.

3. Hang enclosure on a flat vertical surface or other support, using hardware suitable for the purpose.

4. Properly terminate conduits at both ends and pull-in the conductors as specified by the installation layout.

1. Follow wiring diagram on page 4 of this Manual, connect LINE1 and LINE 2 OF THE 240 Volt supply conductors from a 20 Amp. circuit breaker, either in the main panel or in this subpanel to TB1 terminal block (see insert above for proper connection) and the grounding conductor to the Equipment Grounding Terminal.

2. Connect Filter Pump leads to terminals 2 and 4 of Filter Pump Time Switch and Cleaner Pump leads to terminals 2 and 4 of Cleaner Pump leads to terminals 2 and 4 of Cleaner Pump Time Switch. Connect the grounding leads of each pump to the Equipment Grounding Terminal at the bottom of the enclosure.

3. If the Control Panel is installed in location, where it is exposed to direct sun most of the day, extend 8 inches of the copper capillary tube of the thermostat into an open ended (plastic or metal) conduit, about 10 inches long, installed at bottom of the enclosure. Handle capillary tube with care!.

4. If required by the heater manufacturer, install fireman switch kit 156T4042A (not furnished) on Time Switch Plate and make the fireman switch connections. Use at least #18 AWG wiring with insulation rated 300 Volt or higher. Place heater ON/OFF switch on heater to ON (see Figure 2). Some heaters may require a special connecting harness, contact heater manufacturer for details.

5. To install additional wiring devices inside the enclosure, first remove rectangular knock-out(s) in dead front. Next, remove hex head screws in back of

enclosure and install stand-offs* in place of screws. Attach wiring device to stand-offs.

- Stand-offs are not furnished. Order 21T156A for a set of four (4) stand-offs and mounting hardware.

1. If external bonding is required, install bonding lug(s) on bottom of enclosure (156T11047A may be ordered) and bond installation according to code requirements.

2. TEST INSTALLATION:

a. Turn the thermostat dial to its lowest setting and place crushed ice (in plastic bag) inside capillary coil of Thermostat.
b. Turn ON power to Control Panel, wait 20 seconds then slowly turn thermostat dial counter-clockwise until Filter Pump starts.
c. Using the manual lever on Cleaner Time Switch, turn ON-OFF the Cleaner Pump.
d. Turn OFF power to Control Panel, remove ice, check wiring, tighten terminal screws if necessary, reinstall time switch insulators and front plate.
e. Turn ON power to Control Panel and set time Switches and the Thermostat, see OPERATION instructions on page 3.

Figure 1

OPERATION

TO SET FILTER TIME SWITCH, follow instructions on the right. The length of the daily filtration/heating cycle depends on many variables such as size, shape, and geographic location of the pool, water chemistry, type of pool equipment, usage and season of year. If not sure, contact your local pool service professional for advice.

TO SET CLEANER TIME SWITCH, follow instructions on the right. NOTE: This Control is factory wired to prevent equipment damage by allowing the Cleaner Pump to operate only when the Filter Pump is already operating. This requires that the Cleaner Time Switch settings (ON and OFF times) must be within the operating hours of the Filter Pump. For example: If the Filter Pump is set to operate from 8 am to 2 pm daily, the Cleaner Pump Time Switch should be set to operate longer than 8:30 am to 1:30 pm.

TO SET THERMOSTAT, turn dial, pointing to desired temperature, marked on the plate, between 32°F and 45°F. Again, many variables must be considered before selecting the "turn ON" temperature of the Filter Pump and your local pool service professional is the best source of information. The Thermostat is factory set to turn OFF the Filter Pump when the ambient temperature rises 5°F above its set point.

THE FIREMAN SWITCH (Heater Protection Mechanism), if installed, is factory set and shuts OFF the heater 20 minutes before the Time Switch turns OFF the filter pump. The Fireman Switch requires no setting or service.

DO NOT MOVE POINTER

• TO OPERATE SWITCH MANUALLY: Move MANUAL LEVER below CLOCK-DIAL left or right as indicated by arrows, This will not affect next operation.

- FOR MORE THAN ONE DAILY ON-OFF OPERATION: Place additional tripper pairs on CLOCK-DIAL (order 156T1978A). - IN CASE OF POWER FAILURE, reset CLOCK-DIAL to proper time-of-day. See step 2 above.

WARNING: Do not disconnect high limit or pressure switches. Figure 2

TROUBLESHOOTING

SYMPTOM	CAUSE(S)	CORRECTIVE ACTION
1. Time Switch will not keep time - dial is turning.	1a. Frequent power outages1b. Wrong voltage/cycle1c. Loose clock motor connections	Reset dialChange clock motorCheck connections
2. Time Switch Dial stops at ON or OFF tripper.	2a. Loose tripper2b. Bent dial2c. Defective motor	Check/change tripperCheck/change mechanismChange clock motor
3. Load is ON at all times--dial is turning.	3a. Welded contacts3b. Two ON-trippers on dial3c. No OFF tripper on dial3d. Defective mechanism	Change mechanismChange tripperChange tripperChange mechanism
4. Dead clock motor. (Clock motor gears do not rotate.)	4a. Defective clock motor (open coil due to lightning or surge)4b. Loose clock motor connections4c. Wrong voltage	Change clock motorCheck connectionsChange clock motor
5. Filter Pump will not start when temp. is below 32°F.	5a. Defective thermostat5b. Defective relay5c. Faulty wiring5d. Power outage	Replace thermostatReplace relayCheck wiringInstall stand-by power

WIRING DIAGRAM

NOTE: Ground connections are not shown and vary with installation.

graph TD
    A["Filter Control Time Switch"] --> B["240 V. CLOCK MOTOR"]
    C["Cleaner Control Time Switch"] --> D["240 V. CLOCK MOTOR"]
    E["Relay"] --> F["To Filter Pump"]
    G["T. Stat"] --> H["To 240 V Breaker"]
    I["TB1 Team Block"] --> J["To Cleaner Pump"]
    K["Equipment Ground"] --> L["End"]

ALTERNATE WIRING FOR TWO INDEPENDENTLY WIRED PUMPS

WARRANTY

If within one (1) year from the date of installation, this product fails due to a defect in material or workmanship, Internati Incorporated will repair or replace it free of charge.

The warranty does not cover labor for removal or reinstallation and does not apply to: (a) damage caused by accident, abuse, mishandling, or dropping; (b) a unit which has been subject to unauthorized repair; (c) units not used in accordance with directions; (d) damages exceeding the cost of the product. Some states do not allow a limitation of damages so the foregoing warranty may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

This warranty service is available, if the defective product or its defective component is returned with proof of purchase and date of installation, either (a) to the dealer from whom the unit was purchased or (b) by shipping prepaid Intermatic, Incorporated, Intermatic Plaza, Spring Grove, Il. 60081-9698.

Because of our commitment to continuing research and improvements, Intermatic Incorporated reserves the right to make changes, without notice, in the specifications and material contained herein and shall not be responsible for any damages, direct or consequential, caused by reliance on the material presented.

INTERMATIC INCORPORATED, SPRING GROVE, IL. 60081-9698