XC 200 - Water filter ASTRALPOOL - Free user manual and instructions

Product Type	Pool Sand Filter
Brand	AstralPool
Model	XC 200
Filtration Medium	Silica Sand (0.4-0.8 mm)
Tank Diameter	500 mm
Tank Height	800 mm
Weight	20 kg
Maximum Flow Rate	8 m³/h
Maximum Working Pressure	2.5 bar
Sand Quantity Required	50 kg
Filtration Area	0.2 m²
Water Connection	1.5" (40 mm) PVC
Material	Fiberglass Reinforced Polyester
Operation	Manual 6-Position Multiport Valve
Filter Positions	Filter, Backwash, Rinse, Recirculate, Drain, Closed
Pressure Gauge	Included (0-4 bar)
Air Relief Valve	Integrated
Maintenance	Backwash weekly or when pressure rises 0.5 bar above normal
Sand Replacement	Every 5 years
Warranty	2 years

Frequently Asked Questions - XC 200 ASTRALPOOL

How often should I backwash the AstralPool XC 200 filter?

Backwash when the pressure gauge reads 0.5 bar above the normal operating pressure, typically every 1-2 weeks during peak swimming season.

What type of sand is recommended for the XC 200?

Use silica sand with a grain size of 0.4 to 0.8 mm (#20 grade). Do not use play sand or filter glass unless specified.

How do I change the sand in the filter?

Remove the multiport valve, extract the old sand, rinse the tank, refill with 50 kg of new sand, and reassemble. Run a rinse cycle before normal filtration.

Why is my filter pressure too high?

High pressure usually indicates a clogged filter or clogged pump basket. Backwash the filter and clean the pump strainer. If pressure remains high, check for blockages in the return line.

How to winterize the XC 200 filter?

Drain all water from the tank, remove the drain plug, store the multiport valve indoors if possible, and cover the filter to protect from freezing temperatures.

Can this filter be used with an above-ground pool?

Yes, the XC 200 is suitable for above-ground pools up to 30 m³ volume. Ensure the pump flow rate does not exceed the filter's maximum flow rate.

What is the maximum flow rate for the XC 200?

The maximum flow rate is 8 m³/h. Exceeding this may damage the filter or reduce filtration efficiency.

How do I replace the pressure gauge?

Unscrew the old gauge from the top of the filter, apply Teflon tape to the threads of the new gauge, and screw it in hand-tight. Do not overtighten.

Why is my pool water still cloudy after filtration?

Cloudy water can be due to overloaded filter, incorrect sand size, or chemical imbalance. Backwash the filter, check sand condition, and test water chemistry.

What spare parts are available for the XC 200?

Common spare parts include multiport valve gaskets, O-rings, drain plugs, and pressure gauges. Always use genuine AstralPool parts for compatibility.

USER MANUAL XC 200 ASTRALPOOL

INSTALLATION AND OPERATION MANUAL

XC-SERIES

POOL & SPA CARTRIDGE FILTER

! WARNING

FOR YOUR SAFETY - This product must be installed and serviced by a contractor who is licensed and qualified on pool equipment in accordance with the latest applicable version of AS3633, along with any other applicable local or council codes/standards. Before installing this product, read and follow all warning notices and instructions that accompany this product. Failure to follow warning notices and instructions may result in property damage, personal injury, or death.

Improper installation and/or operation will void the warranty. Improper installation and/or operation can create unwanted hazards which can cause serious injury, property damage, or death.

WARRANTY REGISTRATION	Record your equipment details here for quick reference:Model No.: ____Serial No.: ____
	AUSTRALIA WARRANTY:For full warranty terms and conditions and to register your warranty, visitwww.astralpool.com.au/warrantyand complete your details.◀ Or scan the QR code to go directly to the registration page.
	NEW ZEALAND WARRANTY:For full warranty terms and conditions and to register your warranty, visitwww.astralpool.co.nz/warrantyand complete your details.◀ Or scan the QR code to go directly to the registration page.

EQUIPMENT INFORMATION RECORD

DATE OF INSTALLATION

INSTALLER INFORMATION

FILTER MODEL

PUMP HORSEPOWER

INITIAL PRESSURE GAUGE READING

(WITH CLEAN FILTER)

SERIAL NUMBER

NOTES

TABLE OF CONTENTS

Section 1. Important Safety Instructions .... 4

Section 2. General Information .... 5

2.1 Introduction....5
2.2 Technical Assistance....5
2.3 Description....5
2.4 XC-Series Specifications and Dimensions....6

Section 3. Installation Instructions .... 7

3.1 Inside the Box 7
3.2 Required Tools 7
3.3 Installation....8

Section 4. Start-Up and Operation....10

Section 5. Maintenance .... 11

5.1 General Maintenance....11
5.2 Maintenance Schedule ......11
5.3 Filter Cartridge Cleaning/Replacement....11

Section 6. Troubleshooting....13

Section 1. Important Safety Instructions

READ AND FOLLOW ALL INSTRUCTIONS

This product should only be installed and serviced by a qualified pool professional and conform to all national, state, and local codes. When installing and servicing, basic safety precautions should always be followed, including the following:

WARNING

Do not connect system to an unregulated city water system or other external source of pressurised water producing pressures greater than 250 KPA (36 PSI).

Pressurised air in system can cause the filter lid to be blown off which can result in death, serious personal injury, or property damage. Be sure all air is out of system before operating or testing the equipment.

WARNING

MAXIMUM OPERATING PRESSURE OF THE FILTER IS 250 KPA (36 PSI). NEVER SUBJECT THE FILTER TO ANY OPERATING PRESSURE EXCEEDING 250 KPA (36 PSI).

This filter operates under high pressure. When any part of the circulating system, i.e., filter, pump, valve(s), clamp, etc. is serviced, air can enter the system and become pressurised when the system is restarted. Pressurised air can cause the filter lid to be blown off which can result in death, serious personal injury or property damage. To avoid this potential hazard, follow all of the instructions in this manual.

WARNING

To minimise risk of severe injury or death the filter and/or pump should not be subjected to the piping system pressurisation test.

Local codes may require the pool piping system to be subjected to a pressure test. These requirements are generally not intended to apply to the pool equipment such as filters or pumps.

AstralPool equipment is pressure tested at the factory.

If however this WARNING cannot be followed and pressure testing of the piping system must include the filter and/or pump BE SURE TO COMPLY WITH THE FOLLOWING SAFETY INSTRUCTIONS:

Check all clamps, bolts, lids, lock rings and system accessories to ensure they are properly installed and secured before testing. RELEASE ALL AIR in the system before testing.

Water pressure for test must NOT EXCEED 250 KPA (36 PSI).

Water temperature for test must NOT EXCEED 38°C (100°F).

Limit test to 24 hours. After test, visually check system to be sure it is ready for operation.

Notice: These parameters apply to AstralPool equipment only. For non-AstralPool equipment, consult equipment manufacturer.

WARNING

Chemical spills and fumes can weaken pool/spa equipment. Corrosion can cause filters and other equipment to fail, resulting in severe injury or property damage. Do not store pool chemicals near your equipment.

WARNING

Incorrectly installed equipment may fail, causing severe injury or property damage.

WARNING

To reduce the risk of injury, do not permit children to use this product.

Section 2. General Information

2.1 Introduction

Congratulations on the purchase of your AstralPool XC-series cartridge filter. The XC-series filters are made to last by utilising the best quality materials available. The tank is made from high quality and high strength glass fibre reinforced plastics, capable of withstanding the harshest environments.

This manual provides installation and operation instructions for the AstralPool XC-series cartridge filter. Read the installation and operation instructions completely before proceeding with the installation.

2.2 Technical Assistance

For technical assistance, in Australia please visit www.astralpool.com.au or call at 1300 186 875, in New Zealand please visit www.astralpool.co.nz or call at 0800 807 665.

2.3 Description

Cartridge filters do not require sand or diatomaceous earth as the filter medium. Instead, the filter contains filter elements which are easily removed for cleaning or replacement.

Dirty water flows into the filter tank through the water line connected to the inlet of the tank body. It is directed through the filter cartridge inside of the filter. The debris is collected in the filter and the clean water flows out of the filter through the outlet on the bottom of the tank body. Clean water is returned through the piping system to the pool.

As debris collects in the filter, the pressure will rise and water flow to the pool will reduce. The filter will eventually become so clogged with debris that it will be necessary to remove the filter cartridges and clean them with soap and water.

NOTE: A filter removes dirt and other suspended particles but does not sanitise the pool. Pool water must be sanitised and chemically balanced for clear water. The filtration system should be designed to meet local health codes.

2.4 XC-Series Specifications and Dimensions

FILTER MODEL	MODEL NO.	REPLACEMENT ELEMENT CODE	FILTER AREA (M2)	MAX. FLOW RATE (L/MIN)	MAX. FLOW RATE (L/HR)	4 HR TURN OVER (L)	6 HR TURN OVER (L)	MAX. WORKING PRESSURE (KPA)	PUMP SIZE (W)	SHIPPING WEIGHT (KG)
XC50	30040	SP78020	4.7	225	13,500	54,000	81,000	250	550-750	13.6
XC75	30041	SP78021	7.0	290	17,400	69,600	104,400	250	550-1100	14.2
XC100	30042	SP78097	9.3	375	22,500	90,000	135,000	250	750-1100	14.4
XC150	30043	SP78059	14.0	445	26,700	106,800	160,200	250	750 -1500	16.6
XC200	30044	SP78099	18.6	490	29,400	117,600	176,400	250	750-1500	17.0
XC250	30045	SP78094	23.2	515	30,900	123,600	185,400	250	750-1500	17.5

Figure 1. XC-Series Filter Dimensions

Section 3. Installation Instructions

Follow the step-by-step instructions to avoid any accidents and to ensure proper installation of the filter.

3.1 Inside the Box

Make sure all the parts are included in the product package. If you have a problem with the filter or the parts, contact AstralPool or the retailer for technical assistance.

Figure 2. XC-Series Package Contents

XC-Series Package Contents (Figure 2)

a. Air Relief Valve w/ O-ring
b. Pressure Gauge
c. Filter Housing
d. Handles
e. Blanking Cap w/ Fittings
f. Inlet Fittings
g. Outlet Fittings
h. Drain Cap Assembly (rear)
i. Filter Cartridge (installed)
j. Installation and Operation Manual
k. Warranty Card

3.2 Required Tools

Please ensure that the following equipment is available to the installer at the time of installation:

3.3 Installation

1. The cartridge filter must be installed on a clean, stable and level base.
2. The location of the filter should ideally be under cover away from direct sunlight and away from heat sources.
3. Attach the handles to the filter by sliding vertically into the slots in the locking ring (Figure 3). Press down until you hear the tabs click into place.

NOTE: Each handle fits only one side. Match the handles to the slots.

Figure 3. Handle Attachments

1. The XC-series filter has four ports in total - two inlet ports (from pump), one outlet port (to pool/spa) and one drain port (Figure 4).

Figure 4. Filter Ports

1. Either inlet port can be used. While one inlet is in use (active inlet), the other (passive inlet) must be

blocked using the blanking cap supplied with the product.

NOTE: Both inlets may be used in an optional configuration (second tail union not included).

1. Glue the water connection pipe from the pump to the inlet tail union (Figure 5). Glue the pool returns water connection pipe to the outlet tail union. Ensure locking nuts are placed on tail union before gluing connection pipes. Allow 24 hours for glue to dry before subjecting filter to system pressures.

Figure 5. Plumbing Connections

1. Install the O-ring on the tail union, then screw the locking nut onto the active inlet. The O-ring must be clean and avoid any twisting. Install the tail union on the outlet of the filter in the same manner (Figure 6).

Figure 6. Inlet Fittings

1. Block the second (passive) inlet using a blanking cap, O-ring and locking nut (Figure 6).

2. Each inlet is fitted with a water deflector. These deflectors must remain in place to prevent damage to the filter due to high-speed water flow from the pump (Figure 7).

NOTE: Both inlet water deflectors are installed at the factory.

Figure 7. Water Deflectors

1. Install the drain cap assembly into drain port (Figure 8).

Figure 8. Drain Cap

1. Assemble the pressure gauge with front and rear casings (Figure 9).

Figure 9. Pressure Gauge Casings

1. Apply Teflon tape (not included) to the pressure gauge and screw into lid where indicated (Figure 10).

2. Install the air relief valve (also known as air bleed valve) into the lid (Figure 10).

Figure 10. Pressure Gauge and Air Relief Valve Installation

Section 4. Start-Up and Operation

graph LR
    A["Heater"] --> B["Check Valve"]
    B --> C["Valve"]
    C --> D["Pool Return"]
    D --> E["Drain"]
    E --> F["Outlet Inlet"]
    F --> G["XC-Series Filter"]
    G --> H["Pump"]
    G --> I["Valve"]
    I --> J["From Pool"]

Figure 11. Basic Pool Plumbing

1. Turn off the pump and disconnect any additional power source that is connected to the system.
2. Check that the locking nuts on all four ports are in place and tight (inlet, outlet, drain cap and blanking cap).
3. Make sure the filter cartridge is installed in the filter housing.

NOTE: The cartridge is installed at the factory, ready for the first start-up.

1. Make sure the locking ring is closed tight (fully clockwise) and the locking tab is engaged. When closing the locking ring, the locking tab will "click" as it engages (Figure 12).

Figure 12. Secure Locking Ring

1. Open the pump hair/lint pot lid and fill the pump basket with water to prime the system. Replace the lid (you may have to do this several times on new start-ups).

2. Open the suction and return line valves (if fitted).

3. Stand clear of the filter. Start pump and open the air relief valve on the filter lid about three-quarter turn – until you hear air being forced from the tank (Figure 13).

Figure 13. Open Air Relief Valve

1. Once water begins to flow from the valve, tighten to close. Check there is a good flow of water back into the pool.
2. Watch the pressure gauge to make sure the pressure stays below 250 kPa or 36 PSI. If the pressure approaches 250 kPa, immediately turn the pump off and clean the filter cartridges (see Section 5 "Maintenance"). If the pressure remains high after cleaning the filter, refer to the troubleshooting guide (Section 6 "Troubleshooting") for possible causes and solutions.
3. When the filter is first installed, make a note of the pressure gauge reading in the Equipment Information Record Table (page 2). Follow the Maintenance Schedule to clean or replace the cartridge when the flow to the pool reduces or the pressure gauge increase is more than 20 kPa. (see Section 5 "Maintenance").

Section 5. Maintenance

5.1 General Maintenance

Filter incorporates moving parts and withstands high velocity water with chemicals in it. It is important to note that over time some of these parts will wear in the normal course of use and require regular checks, maintenance and possible replacement.

Performing the maintenance checks below will help to identify parts that have worn and require repair/replacement before further serious damage is sustained. Please note that repair/replacement of moving parts due to regular wear and tear are the responsibility of the pool owner(s) and are not deemed to be covered under warranty. A small amount of regular care and attention to pool equipment will help ensure long life and trouble-free performance.

5.2 Maintenance Schedule

FORTNIGHTLY

MAINTENANCE CHECK:Check pressure gauge - If pressure increase is greater than 20 kPa, cleaning may be required.SERVICE ACTION (if needed): Clean elements using a garden hose with nozzle or purpose element cleaner In accordance with instructions.

THREE MONTHLY

MAINTENANCE CHECK:Check inlet/outlet O-rings for leaks.SERVICE ACTION (if needed): Isolate Pump, turn power off, clean and grease O-rings or replace if necessary.

MAINTENANCE CHECK:Check operation of pressure gauge – salt water can prematurely reduce the life of a gauge.SERVICE ACTION (if needed): Replace gauge if required.

ANNUALLY

MAINTENANCE CHECK:Compare operating pressure of a cleaned filter to initial pressure (when new).SERVICE ACTION (if needed): If pressure is more than 30 – 40 kPa different from cleaned elements to new filter, replace elements.

MAINTENANCE CHECK:Check for signs of damage to elements.SERVICE ACTION (if needed): Replace elements.

IMPORTANT NOTE:

Regular maintenance is important to ensure long life and trouble-free performance of your pool equipment. If unable to perform the maintenance yourself, contact your local AstralPool office who will be happy to arrange a trained service technician to perform the maintenance for you.

5.3 Filter Cartridge Cleaning/Replacement

1. Turn off the pump and any additional power source that is connected to assure the system will not inadvertently start during service.

IMPORTANT: Open the air relief valve (also known as air bleed valve) about three-quarter turn on the filter lid and wait until the pressure gauge reading is zero (0).

1. Close the filter isolation valves (suction and return) on the system to prevent flooding.
2. Remove the drain cap located at the bottom of the filter main body to drain water (Figure 14).

Figure 14. Drain Filter

1. Replace the drain cap.
2. Loosen the locking ring on filter. Pull up on the locking ring release tab and hold while turning the locking ring counterclockwise (Figure 15).

NOTE: NEVER LOOSEN THE LOCKING RING WHEN THE PUMP IS ON!

Figure 15. Locking Ring Release Tab

1. Once lid is free of the body, lift lid and locking ring together and place in a clean location. You can now remove the filter cartridge (Figure 16).

Technical line drawing of a mechanical component with a central cylindrical assembly and an upward arrow indicating motion (no text or symbols)

Figure 16. Removing Cartridge

1. Pull the cartridge out of the filter tank. If replacing the cartridge with a new one, skip this step. To clean the filter, soak it in a mild solution of chlorine and warm water for 15 minutes, then hose off with water.

NOTE: Special formulated filter element cleaning solutions can be purchased from most pool professionals.

NOTE: Do not use high powered water jets to clean the elements, which may cause damage. Using a garden hose with nozzle will do the job safely.

1. Using a new or cleaned cartridge, place the cartridge into the filter tank. Be sure that the filter cartridge is correctly seated on the cartridge support at the bottom spigot of the filter main body (Figure 17).

Figure 17. Cartridge Support

1. Inspect the main O-ring at the lid for cracks and wear marks. Replace if necessary. Use only a non-petroleum based lubricant on all gaskets and lid O-rings.
2. Replace the lid and locking ring assembly onto the top of the filter tank, ensuring correct alignment with the threads.
3. Tighten the lid locking ring in a clockwise direction. The lid will pull down onto the filter tank until you will hear a "click" sound when the locking tab has engaged (Figure 18).

Figure 18. Closing the Locking Ring

1. Start the system by following the procedures outlined in Section 4 "Start-Up and Operation"

Section 6. Troubleshooting

1. For a list of common problems and solutions see the Troubleshooting Guide below.
2. AstralPool recommends that you call a qualified service technician to do any work on the filter/pump system. For technical service, in Australia please call 1300 186 875, in New Zealand please call 0800 807 665.

FAULT SYMPTOM POSSIBLE PROBLEMS SOLUTIONS
Water is not clear	Insufficient disinfectant level. Check and adjust disinfectant level.
	Incorrect pool chemistry. Test and adjust water chemistry.
	Heavy bathing and/or dirt loads. Adjust filter time and/or water chemistry.
	Insufficient running times. Increase pump run time.
	Filter is dirty. Clean filter cartridges per instructions.
	Hole in filter element.	Replace cartridge.
Low water flow	Filter system strainer baskets dirty.	Check and clean strainer baskets.
	Air leaks on suction side of pump.	Check all connections between pool intake and pump.
	Restrictions or blockage in either suction or return lines.	Check all lines for debris or partially closed valves.
	Filter cartridges need to be cleaned or replaced.	Clean or replace filter cartridges per instructions.
	Pool water level too low.	Fill pool so level is above pump inlet line.
	Pump not primed.	Fill pump with water at basket and replace lid.
	Pump impeller vanes blocked.	Technician required.
	Strainer baskets not being used and/or broken (Allowing debris into pump).	Replace baskets.
	Pump operating under speed (low voltage).	Technician or electrician required.
Short filter cycles	Presence of algae clogging filter. Check disinfectant content.
	Incorrect water chemistry.	Check pH, total alkalinity and TDS.
	Pump output exceeds design flow rate of filter.	Check pump performance.
	Ineffective cleaning.	Clean or replace filter cartridge per instructions.
High pressure on start-up	Small eyeball fitting in Pool/Spa.	Replace with larger diameter fitting.
	Partially closed valve on return line. Check and fully open all valves on return line.
	Too large of pump.	Check pump and filter selection.
	Filter cartridges dirty.	Clean filter cartridges per instructions.
Dirt returns to pool	Hole in filter cartridge.	Replace filter cartridge per instructions.
	Worn o-ring seal inside filter.	Replace o-ring.

NOTES

NOTES

H0785300

Fluidra Group Australia Pty Ltd

PO Box 7238, Wetherill Park NSW 2164

ABN: 87 002 641 965

1300 763 021 | AstralPool.com.au

Fluidra NZ Ltd

13 Douglas Alexander Parade

Rosedale, Auckland 0632

NZBN: 942 903 181 70759

0800 807 665 | AstralPool.co.nz

©2022 Fluidra S.A. All rights reserved.

This document is subject to change without notice.