RWH 150XLIFT - Uncategorized Holzmann - Free user manual and instructions

Product Type	Hydraulic Service Jack
Brand	Holzmann
Model	RWH 150XLIFT
Lifting Capacity	1500 kg
Lift Range	70 – 610 mm
Low Profile Length	450 mm
Hydraulic Unit	Dual Piston
Product Dimensions (L x W x H)	865 x 360 x 160 mm
Weight	42.5 kg
Hydraulic Oil Type	HLP 15
Intended Use	Lifting and moving vehicles
Control Mechanism	Foot pedal and handle with release screw
Safety Features	Safety valve, overload protection, release screw for controlled lowering
Assembly Required	Yes – attach handle and remove transport security
Maintenance	Regular oil level check, bleeding air, cleaning, oil change
Warranty	12 months (6 months for commercial use)
Compliance	CE-certified

Frequently Asked Questions - RWH 150XLIFT Holzmann

What is the maximum lifting capacity of the RWH 150XLIFT?

The maximum lifting capacity is 1500 kg (3307 lbs). Always ensure the load does not exceed this limit.

What type of hydraulic oil should I use?

Use high-quality hydraulic oil HLP 15. Never use brake fluid, motor oil, or other liquids.

Why does the jack not lift up?

Common causes: the release screw is not completely closed (turn clockwise), oil level is too low (add HLP 15), or the load is too heavy.

How do I bleed air from the hydraulic system?

Loosen the oil filling screw, turn the release screw counterclockwise slightly, then pump the handle up and down quickly several times. Tighten the oil screw afterward.

Can I use the jack on an inclined surface?

No. Only use the floor jack on level, solid ground to prevent tipping or sinking.

How do I lower the vehicle?

Slowly turn the release screw counterclockwise (no more than 1/2 turn). Ensure no persons or obstacles are under the vehicle before lowering.

What is the recommended maintenance schedule?

Regularly check oil level, condition of safety stickers, and the machine. Add oil when low, bleed air if needed, and clean with a mild solution.

Is it safe to work under a vehicle supported only by this jack?

No. Always use additional jack stands of appropriate capacity. Never work under a load supported only by the jack.

How do I assemble the handle?

Remove the transport retaining clip, then insert the handle into the handle socket, engaging the U-joint. Secure with the fixing screw.

What should I do if oil leaks?

Check oil level (too high? drain excess) or damaged seals. Replace seals if necessary. If not confident, contact a service center.

USER MANUAL RWH 150XLIFT Holzmann

Red manual hand truck with a long gray handle, no visible text or symbols on the device body

1 INHALT /INDEX

1 INHALT /INDEX 2

12.1 Intended Use.... 14

12.2 Prohibited use.... 14
12.3 Security instructions....14
12.4 Remaining risk factors .... 15

14 OPERATION 16

14.1 Assembly.... 16

14.1.1 Transport security....16
14.1.2 Handle....16

14.2 Lifting 16
14.3 Lowering 16

15 MAINTENANCE 17

15.1 Adding oil.... 17
15.2 Bleeding....17
15.3 Cleaning.... 17
15.4 Disposal 17

16 TROUBLESHOOTING 18

17 TROUBLE SHOOTING 19

EN CE-CONFORM: This product complies with EC-directives

EN READ THE MANUAL! Read the user and maintenance manual carefully and get familiar with the controls in order to use the machine correctly and to avoid injuries and machine defects.

EN ATTENTION! Ignoring the safety signs and warnings applied on the machine as well as ignoring the security and operating instructions can cause serious injuries and even lead to death.

EN Protective clothing!

DE Max. Tragkraft

EN Max. payload

4 VORWORT (DE)

This manual contains information and important instructions for the installation and correct use of the service jack RWH 150XLIFT.

Following the usual commercial name of the device (see cover) is substituted in this manual with the name "machine".

This manual is part of the product and shall not be stored separately from the product. Save it for later reference and if you let other people use the product, add this instruction manual to the product.

Please read and obey the security instructions!

Before first use read this manual carefully. It eases the correct use of the product and prevents misunderstanding and damages of product and the user's health.

Due to constant advancements in product design, construction pictures and content may diverse slightly. However, if you discover any errors, inform us please.

Technical specifications are subject to changes!

Please check the product contents immediately after receipt for any eventual transport damage or missing parts.

Claims from transport damage or missing parts must be placed immediately after initial product receipt and unpacking before putting the product into operation.

Please understand that later claims cannot be accepted anymore.

Copyright

© 2016

This document is protected by international copyright law. Any unauthorized duplication, translation or use of pictures, illustrations or text of this manual will be pursued by law. Court of jurisdiction is the Landesgericht Linz or the competent court for 4170 Haslach, Austria!

Customer service contact

RWH 150XLIFT
1	Release screw	7	Lifting arm
2	Handle	8	Saddle
3	Handle socket	9	Fixing screw for handle
4	Foot pedal	10	Oil filling screw
5	Hydraulic unit	11	Safety valve cover
6	Castor	12	U-joint

11.2 Technical details

Lifting capacity	1500 kg
Lift range	70 – 610 mm
Low profile length	450 mm
Hydraulic unit	dual piston
Product dimension	865 x 360 x 160 mm
Weight	42,5 kg
Hydraulic oil	HLP 15

12 SAFETY

12.1 Intended Use

The machine must only be used for its intended purpose! Any other use is deemed to be a case of misuse.

To use the machine properly you must also observe and follow all safety regulations, the assembly instructions, operating and maintenance instructions lay down in this manual.

All people who use and service the machine have to be acquainted with this manual and must be informed about the machine's potential hazards.

It is also imperative to observe the accident prevention regulations in force in your area.

The same applies for the general rules of occupational health and safety.

The machine is used for:

To lift up and move vehicles

Any manipulation of the machine or its parts is a misuse, in this case HOLZMANN-MASCHINEN and its sales partners cannot be made liable for ANY direct or indirect damage.

12.2 Prohibited use

- The operation of the machine outside the stated technical limits described in this manual is forbidden.

• The operation of the machine without provided protective devices is prohibited

• The use of the machine not according with the required dimensions is forbidden.

- Any manipulation of the machine and parts is forbidden.

- The use of the machine for any purposes other than described in this user-manual is forbidden.

- It is not allowed to leave the immediate work area during the work is being performed and keep it out of reach of children!

- Never lift persons or vehicles with persons inside!

• The using of extensions or other additives for lifting is forbidden!

12.3 Security instructions

Missing or non-readable security stickers have to be replaced immediately!

The locally applicable laws and regulations may specify the minimum age of the operator and limit the use of this machine!

To avoid malfunction, machine defects and injuries, read the following security instructions!

- Before using the floor jack, prevent the vehicle against inadvertent rolling. Engage handbrake, wedges etc and switch off the engine.

- Check if the jack is in good working condition.

- Especially check, if the floor jack is leaking hydraulic oil, for right fitting of the screws, vents and oil filling.

- Never use the floor jack to transport loads or to load a vehicle.

- Never lift up the whole vehicle.

- Do not lift up peoples.

- Do not use the floor jack on inclined surfaces. Use the floor jack only on level and solid ground. Warning! The floor jack may possibly sink in or trip down, if the jack is used on hot tar macadam ground.

- Place the floor jack that way to avoid handling under the vehicle.

- Use personal safety equipment: safety shoes S1, work wear, safety gloves (EN 388, class 3111) when working with or on the machine.

• Never go under a lifted vehicle, if you do not take additional safety measures such as supporting by jack stands, blocking the wheels etc., to avoid inadvertent rolling, slipping or tilting of the vehicle.
  • Make sure the saddle sits steady under the vehicle.
• For choosing the right vehicle lifting points recommended by the vehicle manufacturer, please take the vehicle handbook. Please Note: Wrong positioning of the floor jack may tilt or damage the vehicle!
• Do not lift vehicles, if there is risk of spillage of fuel, battery acid or other dangerous substances.
  • Make sure that there are no passengers in the vehicle and persons keep a safe distance to the vehicle while the floor jack is in use.
  • Do not use the floor jack for supporting lifted vehicles for long period of time.
• Never adjust the overload valve. Modifying, altering or refitting the floor jack is not permitted. For any damages caused by improper use of the floor jack we do not assume liability.
• Make sure that no persons or obstacles are under the vehicle before lowering. Avoid abrupt lowering of the vehicle in order to avoid damaging the jack and the vehicle.
• Make sure the floor jack wheels move free and there are no obstacles under the vehicle.
• Only fill in high-quality hydraulic jack oil. Never fill in brake fluid, motor oil or other kind of liquids.
• Do not use the jack near heat sources over 65°C (150°F). The temperature of the hydraulic jack oil does not exceed 60°C.
• Store the floor jack indoors, fully lowered, in a dry place out of dust, dirt and extreme temperatures.

12.4 Remaining risk factors

WARNING

It is important to ensure that each machine has remaining risks. In the execution of all work (even the simplest) greatest attention is required. A safe working depends on you!

Even if the machine is used as required it is still impossible to eliminate certain residual risk factors totally. The following hazards may arise in connection with the machine's construction and design:

• Risk of injury (bruise) to the hands / fingers during operation.
• Note that working under a vehicle is very dangerous even if the vehicle is supported by the floor jack and secured by additional supports. Always be careful and observe throughout the jacking operation, if the saddle is fixed on the vehicle lifting point and if there are any possible movements.

These risk factors can be minimized through obeying all security and operation instructions, proper machine maintenance, proficient and appropriate operation by persons with technical knowledge and experience.

14 OPERATION

Please check the product contents immediately after receipt for any eventual transport damage or missing parts. Claims from transport damage or missing parts must be placed immediately after initial machine receipt and unpacking before putting the machine into operation. Please understand that later claims cannot be accepted anymore.

14.1 Assembly

14.1.1 Transport security

Press the handle socket down and then pull the retaining clip out

14.1.2 Handle

Remove the fixing screw from the handle socket and put the handle into handle socket hole, engaging the U-joint of the release valve. Ensure the handle is seated completely into the socket then tighten the fixing screw. Make sure the handle is secured to the jack by the fixing screw.

14.2 Lifting

• Turn the release screw counter clockwise to lower the jack. Once the jack is fully lowered, turn the release screw firmly clockwise to close it.
• Carefully position the saddle of the jack under the vehicle's lifting point. (See vehicle manufacturer's owner's manual for location of frame lifting point.)
• Pump the handle until the top of the jack's saddle has nearly reached the vehicle lifting point. Position the saddle directly under the vehicle's lifting point.
• Pump the handle or foot pedal until the top of the jack's saddle has nearly reached the vehicle lifting point.
  • To lift the vehicle, pump the handle or the foot pedal of the jack. Use smooth, full strokes.
• Once the vehicle is raised, slide a jack stand of appropriate capacity (not included) under a proper lifting point referred to in the vehicle owner's manual. Always use two jack stands, position them at the same point on each side of the vehicle

ATTENTION

Never work on, under or around a load supported only by a jack.

While working observe the saddle and the vehicle's lifting point of the vehicle to grant any movements.

14.3 Lowering

• Carefully remove all tools, parts, etc. from under the vehicle.
• Position the saddle under the lifting point. Turn the release screw firmly clockwise and raise load high enough to clear the jack stands, then carefully remove jack stands.
• Slowly turn the release screw counterclockwise (never more than 1/2 turn) to lower the vehicle onto the ground.
• Lower the Jack completely

If the lifting arm does lower completely, there might be air in the system.

Before using the floor jack next time, carry out bleeding process.

15 MAINTENANCE

The machine does not require intense maintenance. However, to ensure a long lifespan, we strongly recommend following the upkeep and maintenance plan.

Check regularly the condition of the security stickers. Replace them if required.

Check regularly the condition of the machine.

NOTICE

Only a properly maintained equipment may be a satisfactory tool. Care and maintenance deficiencies can cause unpredictable accidents and injuries.

Repairs should be performed only by authorized service centers.

Improper operation may damage the equipment or endanger your safety.

Store the machine in a closed, dry location.

15.1 Adding oil

• Place the jack on an even ground and set the lift arm to the lowest position.
• Set handle to the top position
• Remove oil filling screw
• Add high grade hydraulic oil (HLP 15)

(ATTENTION! Do not move the handle or foot pedal when adding the hydraulic oil!)

- Replace and tighten the oil filling screw

15.2 Bleeding

• Loosen the oil filling screw
• Slowly turn the release screw counterclockwise
• Pump the handle up and down quickly several times to purge air from the system.
• Tighten the oil filling screw

15.3 Cleaning

NOT I CE

The usage of certain solutions containing ingredients damaging metal surfaces as well as the use of scrubbing agents will damage the machin surface!

Clean the machine surface with a wet cloth soaked in a mild solution

Put on all coatless flats a thin coat of oil.

15.4 Disposal

Do not dispose the machine, machine components fuel and oil in residual waste. Contact your local authorities for information regarding the available disposal options. When you buy at your local dealer for a replacement unit, the latter is obliged to exchange your old.

16 TROUBLESHOOTING

Trouble	Possible cause	Solution
Jack does not lift up	Release screw is not completely closed	Close the release screw by turning it clockwise
	Oil level is too low	Fill in hydraulic oil (HLP 15)
	Overloaded	To heavy load
Jack does not keep the load up	Release screw is not completely closed	Close the release screw by turning it clockwise
Jack does not lift up the load to the max. height	Oil level is too low	Fill in hydraulic oil (HLP 15)
	Air in the system	Bleeding the system
Handle moves up when jack is under load	Valves dirty or damaged	Clean or change the valves
Oil leaking	Oil level too high	Drain oil
	Damaged seals	Change seals

NO T ICE

Should you in necessary repairs not able to properly to perform or you have not the prescribed training for it always attract a workshop to fix the problem.

17 TROUBLE SHOOTING

18 ERSATZTEILE / SPARE PARTS

With original HOLZMANN spare parts you use parts that are attuned to each other shorten the installation time and elongate your products lifespan.

I MP OR T AN T

The installation of other than original spare parts voids the warranty!

So you always have to use original spare parts

When you place a spare parts order please use the service formular you can find in the last chapter of this manual. Always take a note of the machine type, spare parts number and partname. We recommend to copy the spare parts diagram and mark the spare part you need.

You find the order address in the preface of this operation manual.

No.	Description	Qty	No.	Description	Qty
1	Retaining Ring 20	2	21	Handle Yoke Roller	1
2	Washer 20	2	22	Roller Bolt	1
3	Front Wheel	2	23	Foot Pedal	1
4	Jack Frame	1	24	Screw M5X16	1
5	Retaining Ring 25	2	25	Release Knob	1
6	Nut M16	4	26	T-Pump Handle	1
7	Washer 16	4	27	Hydraulic Pump Unit	1
8	Screw M5X12	4	28	Return Spring	2
9	Rear Caster	2	29	Trunion Block	1
10	Screw M10X25	4	30	Retaining Ring 22	2
11	Washer 10	4	31	Split Pin A4X55	1
12	Retaining Ring 15	2	32	Lift Arm Pivot Shaft	1
13	Handle Yoke Nut	2	33	Grease Fitting	1
14	Handle Yoke Bolt	2	34	Lift Arm	1
15	Washer 20	2	35	Pivot Support Bar Bolt	2
16	Screw M8X20	4	36	Cover Plate	1
17	Washer 8	5	37	Retaining Ring 14	2
18	Screw M8X14	1	38	Pivot Support Bar	2
19	Handle Yoke	1	39	Saddle	1
20	Retaining Ring 12	1	40	Saddle Screw	1
			41	Handle Bumper	1

19 EG-KONFORMITÄTSERKLÄRUNG/CE-CERTIFICATE OF CONFORMITY

Inverkehrbringer / Distributor

Hereby we declare that the above mentioned machines meet the essential safety and health requirements of the above stated CE directives. Any manipulation or change of the machine not being explicitly authorized by us in advance renders this document null and void.

(applicable from 26.07.2016)

Please consult our troubleshooting section for initial problem solving. Feel free to contact your HOLZMANN reseller or us for Customer Support!

Warranty claims based on your sales contract with your HOLZMANN retailer, including your statutory rights, shall not be affected by this guarantee declaration. HOLZMANN-MASCHINEN grants guarantee according to following conditions:

A) The guarantee covers the correction of deficiencies to the tool/product, at no charge, if it can be verified adequately that the deficiencies were caused by a material or manufacturing fault.
B) The guarantee period lasts 12 months, and is reduced to 6 months for tools in commercial use. The guarantee period begins from the time the new tool is purchased from the first end user. The starting date is the date on the original delivery receipt, or the sales receipt in the case of pickup by the customer.
C) Please lodge your guarantee claims to your HOLZMANN reseller you acquired the claimed tool from with following information:

Original Sales receipt and/or delivery receipt

Service form (see next page) filed, with a sufficient deficiency report
for spare part claims: a copy of the respective exploded drawing with the required spare parts being marked clear and unmistakable.
D) The Guarantee handling procedure and place of fulfillment is determined according to HOLZMANNs sole discretion in accordance with the HOLZMANN retail partner. If there is no additional Service contract made including on-site service, the place of fulfillment is principally the HOLZMANN Service Center in Haslach, Austria.

Transport charges for sending to and from our Service Center are not covered in this guarantee.

E) The Guarantee does not cover:

• Wear and tear parts like belts, provided tools etc., except to initial damage which has to be claimed immediately after receipt and initial check of the product.
• Defects in the tool caused by non-compliance with the operating instructions, improper assembly, insufficient power supply, improper use, abnormal environmental conditions, inappropriate operating conditions, overload or insufficient servicing or maintenance.
  • Damages being the causal effect of performed manipulations, changes, additions made to the product.
  • Defects caused by using accessories, components or spare parts other than original HOLZMANN spare parts.
• Slight deviations from the specified quality or slight appearance changes that do not affect functionality or value of the tool.
• Defects resulting from a commercial use of tools that - based on their construction and power output - are not designed and built to be used within the frame of industrial/commercial continuous load.

F) Claims other than the right to correction of faults in the tool named in these guarantee conditions are not covered by our guarantee.

G) This guarantee is voluntary. Therefore Services provided under guarantee do not lengthen or renew the guarantee period for the tool or the replaced part.

SERVICE

After Guarantee and warranty expiration specialist repair shops can perform maintenance and repair jobs. But we are still at your service as well with spare parts and/or product service. Place your spare part / repair service cost inquiry by filing the SERVICE form on the following page and send it:

via Mail to [e-mail]

or via Fax to: [phone]

22 PRODUKTBEOBACHTUNG PRODUCT EXPERIENCE FORM

We observe the quality of our delivered products in the frame of a Quality Management policy.

Your opinion is essential for further product development and product choice. Please let us know about your:

• Impressions and suggestions for improvement.
• experiences that may be useful for other users and for product design
• Experiences with malfunctions that occur in specific operation modes

We would like to ask you to note down your experiences and observations and send them to us via FAX, E-Mail or by post:

service inquiry spare part inquiry guarantee claim

Please describe amongst others in the problem: What has cause the problem/defect, what was the last activity before you noticed the problem/defect? For electrical problems: Have you had checked you electric supply and the machine already by a certified electrician?

3. Bitte beachten

Additional information

INCOMPLETELY FILLED SERVICE FORMS CANNOT BE PROCESSED! FOR GUARANTEE CLAIMS PLEASE ADD A COPY OF YOUR ORIGINAL SALES / DELIVERY RECEIPT OTHERWISE IT CANNOT BE ACCEPTED. FOR SPARE PART ORDERS PLEASE ADD TO THIS SERVICE FORM A COPY OF THE RESPECTIVE EXPLODED DRAWING WITH THE REQUIRED SPARE PARTS BEING MARKED CLEARLY AND UNMISTAKABLE. THIS HELPS US TO IDENTIFY THE REQUIRED SPARE PARTS FASTLY AND ACCEL- ERATES THE HANDLING OF YOUR INQUIRY.