LiveWire 961350PT - Uncategorized Cleco - Free user manual and instructions

Product Type	Power Module (PM48) for cordless EC tools
Model	LiveWire 961350PT
Brand	Cleco
Input Voltage	85 to 276 VAC
Power Supply Frequency	47 to 63 Hz
Output Voltage	47.5 to 48.5 VDC
Output Current (Continuous)	10 A
Output Current (Max 4 s)	15 A
Peak Output	750 A
Protection Category	IP54
Weight	3 kg (6.6 lbs)
Ambient Temperature (Operation)	+5 °C to +40 °C
Storage Temperature	-20 °C to +70 °C
Relative Humidity	0% to 90%
Input Power	Wide-range input 85-276 VAC
LED Indicators	Green (DC OK), Red (Overload), Red flashing (Continuous overload)
Housing	Solid metal with keyholes for mounting
Fuses	2 × Bussmann S506-6.3A, medium-duty
Maximum Total Cable Length	20 m (for PM48 adapter cables)
Intended Use	Supply power to Cleco cordless EC tools (PM48) or mini-spindle (PM48 LAN)

Frequently Asked Questions - LiveWire 961350PT Cleco

How do I connect the Power Module to my Cleco tool?

Plug the adapter cable (e.g., order no. 961341-030) into the Power Module connector. For PM48, slide the adapter into the tool handle until the locking unit engages securely. Ensure the slide lock is closed. See manual figures 05 and 06.

What do the LED indicators mean?

Green continuous light: DC OK, 48 VDC present. Red continuous light: overload or short circuit. Red flashing (1 Hz): continuous overload. If no LED when power is on, check power supply, cable, or fuse.

What is the maximum cable length for the PM48?

Do not exceed a total cable length of 20 meters for the PM48 adapter and extension cables.

What should I do if the red Overload LED is illuminated?

Check the EC tool and cable for damage. Replace if short-circuit found. If temperature is high, reduce ambient temperature below 40°C. Switch off and restart after 30 seconds.

Can I use the Power Module in explosive environments?

No. The Power Module is not approved for use in areas with explosion risk. Use only in dry, enclosed rooms.

How do I update the servo firmware for the tool?

Press the right function key: Main menu > Administration > Servo. To update, contact Cleco Sales & Service Centers. See document P2291BA.

What are the storage conditions for the Power Module?

Store in original packaging at -20°C to +70°C, relative humidity 0% to 90%.

How do I maintain the Power Module?

Keep the contacts on the Power Module and accumulator free of dirt. Do not open or modify the module. Protect from moisture.

What accessories are included?

The scope of supply includes: Power Module 961350PT, EU power cable, NA power cable, GB power cable, and Instruction Manual.

How do I dispose of the Power Module?

Follow local regulations. Separate materials and dispose of electronic waste properly. In Germany, follow ElektroG and BattG. Return to Cleco service centers if needed.

USER MANUAL LiveWire 961350PT Cleco

Two red and black electronic devices labeled 'LIVEWIRE™ Vmax' with visible branding, connected by wires (no readable text beyond branding)

Copyright © Apex Tool Group, 2019

No part of this document may be reproduced in any way or in any form, in whole or in part, or in a natural or machine-readable language, or transmitted on electronic, mechanical, optical, or other media, without the express permission of the Apex Tool Group.

Disclaimer

Apex Tool Group reserves the right to modify, supplement, or improve this document or the product without prior notice.

Trademark

Cleco is a registered trademark of Apex Brands, Inc.

Apex Tool Group GmbH

Industriestraße 1

73463 Westhausen

Germany

01

03

04

Close-up of a black plastic connector with an arrow pointing to it, shown from two angles (no text or symbols visible)

Contents

EN

1 About this Document 9

2 Safety 9

3 Storage.... 10

4 Product description.... 10

5 Initial operation .... 11

6 Maintenance.... 11

7 Technical Data.... 11

8 Troubleshooting.... 12

9 Cable PM48.... 13

10 Cable PM48 LAN.... 13

11 Service 14

12 Disposal.... 14

DE

The original language of this document is German.

This document is intended for all persons who will operate and maintain this equipment.

This document has the following purposes:

• It provides important instructions for safe and effective operation.
• It describes the function and operation of this equipment.
• It serves as a reference guide for technical data and service intervals.
• It provides information regarding optional equipment.

Other documents

Number Name
P2291BA Instruction Manual Cordless EC Tools
P2280PM Programming Manual mPro400GC(D)
P3225C EC Declaration of Conformity

Symbols in the text

italic Menu options (e.g., Diagnostics) input fields, check boxes, radio buttons or dropdown menus.

Indicates selection of a menu option from a menu, e.g., File > Print

<...> Specifies switches, pushbuttons or the keys of an external keyboard, e.g.,

Courier Filenames and paths, e.g., setup.exe

- List - List, level 2

a) Options

b) Result

1. (...) Action steps

2. (...)

▶ Single action step

Symbols in Graphics

Movement in one direction

Function and force

Abbreviation

Abbreviation	Description
PM48	Power Modul PM48
PM48 LAN	Power Modul PM48 LAN
Order no. Order number

2 Safety

▶ Only operate the tool after you have read and fully understood this document. Failure to follow the directions and safety instructions could result in an electric shocks, burns and/or serious injuries.
Keep this document in a safe place for future reference! These safety instructions must be accessible to the operator at all times. They must be available to all persons using or repairing the device.

2.1 Warnings and Notes

Warnings and notices

Warning notices are identified by a signal word and a pictogram:

• The signal word describes the severity and the probability of the impending danger.
  • The pictogram describes the type of danger

Danger

A symbol combined with the word Danger indicates a hazard with a high level of risk which, if not avoided, will result in death or serious injuries.

Warning

A symbol combined with the word Warning indicates a hazard with a medium level of risk which, if not avoided, could result in death or serious injury.

Caution

A symbol combined with the word Caution indicates a hazard with a low level of risk which, if not avoided, could result in minor or moderate injury.

Note

A symbol combined with the word Note indicates a potentially harmful situation which, if not avoided, could result in damage to property or the environment.

General instructions include application tips and useful information, but no warnings against hazards.

Structure Of Warnings

Caution

Type and source of danger.

Possible consequences of non-observance.

▶ Measures to avoid danger.

2.2 Intended Use

This product is part of the Cleco Production Tools' tightening system. It is intended for use in industrial fastening processes. Only use the tool under the following conditions. The user is liable for damage caused by improper use.

• The Power ModulePM48 is only intended for use to supply electrical power to the Cleco cordless EC tool.
• The Power Module PM48 LAN is only intended to supply power and data to the Cleco mini-spindle.
• Do not use it in areas where there is a risk of explosion.

▶ Do not open the power module.
▶ Do not modify the power module structurally.
▶ Operate the power module in dry, enclosed rooms only.
▶ Protect the power module from moisture and rain.
▶ Never operate the power module under unsuitable ambient conditions (i.e. where combustible gases, solvents, dust, vapors or moisture is present).
▶ Do not operate the power module if the housing or power plug are damaged.
▶ Do not use damaged cables.

2.4 Workstation

▶ Ensure that there is enough space in the work area.
▶ Keep the work area clean and dry.

2.5 Items supplied

Check shipment for transit damage and ensure that all items have been supplied:

• Power module
  • EU power cable
• NA power cable
• GB power cable
• Instruction Manual

2.6 Transport

Transport and store the module in its original packaging. This packaging can be recycled.

3 Storage

Features Data
Storage temperature	-20 °C to +70 °C (-4 °F to 158 °F)
Relative humidity	0 % to 90 %

4 Product description

The PM48 Power Module supplies power to a cordless EC tool and replaces the battery pack. Quickly and flexibly, the advantage of cordless and cabled tools can be utilized.

The PM48 LAN Power Module supplies power and data to a mini-spindle. It is used whenever there is a wish not to use radio / wireless technology.

• The higher voltage of 48 VDC (compared to a 26 V Li-lon battery) increases the speed of the tool by up to 83 %.
  • Wide-range input 85 VAC to 276 VAC
• Operating mode display of mains power supply and status with 2 LEDs.
• Short-circuit-proof
  • Electronic monitoring
• Solid metal housing
• Low weight
• Easy to install with 4 keyholes in the housing.

4.1 System overview – optional accessories

4.1.1 PM48

Item see figure 01, page 3.

Item Designation

1 Power Module 961350PT (scope of supply)

2 Tool series 17BP.../ 47BA...

3 Adapter, see 9.1 Adapter: PM48 tool, Seite 13

4 Extension, see 9.2 Extension: PM48 adapter,Seite 13

5 Power cable, EU, NA, GB (scope of supply)

6 On/Off switch

7 2 × fuse, Bussmann, Product Code S506-6.3A,medium-duty (scope of supply)

8 LED display

4.1.2 PM48 LAN

Item see figure 02, page 4.

Item Designation

1 Power Module 961466PT (scope of supply)

2 Tool series 73-754-47CAXB15AM3-SO

3 Tool cable, LAN, see 10.1 LAN tool LAN,Seite 13

4 Ethernet connection cable

5 Power cable, EU, NA, GB (scope of supply)

6 On/Off switch

7 2 × fuse, Bussmann, Product Code S506-6.3A,medium-duty (scope of supply)

8 LED display

4.1.3 LED display

Two LEDs behind front plate.

LED Operating status		Result
Green continuous light	DC – OK 48 VDC	present
Red continuous light	Overload 48 VDC	over-load or short-circuit
Red flashing light (1 Hz)	Overload 48 VDC	over-load or short-circuit

4.2 Dimensions in mm – drilling plan

PM48: See figure 03, page 5.

PM48 LAN: See figure 04, page 5.

5 Initial operation

5.1 Hardware

Note

Damage to adapter cable.

Do not reconnect adapter cable until approx. one minute has elapsed.

▶ Compensating currents between mains power unit and adapter cable may otherwise damage the contacts.

▶ Operate the system only when the slide lock of the plug is closed.

1. Plug adapter cable and/or tool cable into the Power Module (PM48 or PM48LAN). The connectors are equipped with sliding locks. See figure 05, page 6.
2. Only PM48: Slide adapter cable and/or extension cable into guide in tool until the locking unit engages securely. See figure 06, page 6.
   To remove the adapter cable, press together the locks and remove the joining piece from the handle.
3. Connect the power module to the power supply.
4. Turn on the power switch.
   → The green LED DC – OK signals: power supply and 48 VDC output voltage present.

5.2 Software

The tool is ready for operation with the Power Module with effect from: Servo firmware T10C / measuring board software 2.00.05.

The increased Speed Setpoint (up to 83%) is only achieved with the named software.

Check installed on the LCD display:

Servo firmware

1. Press right-hand function key: Main menu > Administration > Servo.
   See document P2291BA.
2. To update the servo firmware, contact Sales & Service Centers Service Center.

Measuring board software

1. Press right-hand function key: Main menu > Administration > Servo. See document P2291BA.

2. To update the measuring board software, contact Sales & Service Centers Service CenterCleco.

3. Update the software using the controller (see document P2280PM).

Only remove tool and cable when mains power supply is isolated, i.e. switched off.

6 Maintenance

▶ Keep the contacts on the Power Module and the accumulator free of dirt. This is the only way to ensure that the Power Module functions properly.

7 Technical Data

Features Data
Supply voltage 85 to 276 VAC
Power supply frequency 47 to 63 Hz
Rated output	200 A
Peak output	750 A
Rated output voltage	47,5 to 48,5 VDC
Output current	10 A
Output current max. 4 s 15 A
Protection category	IP54
Weight PM48	3 kg (6.8 lbs)
Weight PM48 LAN	4 kg (6.8 lbs)
Ambient temperature	+5 °C to +40 °C
Relative humidity	0 to 90 %

8 Troubleshooting

Error Cause Measure
The green DC OK LED is not illuminated when the power supply is connected.	No power supply voltage. ▶ Check and restore the power supply voltage.
	Power cable defective. ▶ Replace power cable.
	Defective fuse in the power supply module.	▶ Replace 6.3 AMT fuse, see 4.1 System overview – optional accessories, Seite 10.
	Power module defective. ▶ Replace power module.
	Power module overloaded. ▶ Switch off the power supply and switch it back on after approx. 30 sec.
The red Overload LED is illuminated.	Overload of the 48 VDC output voltage.	▶ Check EC tool and cable for damage.
	Short circuit in the adapter cable. ▶ Replace the adapter cable.
	Short-circuit in the EC tool. ▶ Replace EC tool.
	EC tool requires too much power. ▶ Check EC tool for damage and replace if necessary.
	The temperature of the power module is too high.	▶ Decrease the ambient temperature to <40°C (104°F).
The red Overload LED flashes at a frequency of approx. 1 Hz.	Continuous overload of the 48 VDC output voltage.	▶ Check EC tool and cable for damage.
	Short circuit in the adapter cable. ▶ Replace the adapter cable.
	Short-circuit in the EC tool. ▶ Replace EC tool.
	EC tool requires too much power. ▶ Check EC tool for damage and replace if necessary.

9 Cable PM48

Do not exceed a total cable length of 20 m.

9.1 Adapter: PM48 tool

Order no. (aluminium)	Order no. (plastic)	Length
961341-030 961	341-030 3 m
961341-060 961	341-060 6 m (19.6 ft.)
961341-080 961	341-080 8 m
961341-100 961	341-100 10 m (33 ft)

Assignment of the contacts

Contact on connector	Contact on adapter	Assignment
A 1 +48 VDC
B 1 +48 VDC
C	-	n
D 3 0 VDC
E 3 0 VDC

9.2 Extension: PM48 adapter

Order no. Length
961342-030 3 m
961342-060 6 m (19.6 ft.)
961342-080 8 m
961342-100 10 m (33 ft)

9.3 Assignment of the contacts

Contact on connector pin	Contact on connector socket	Assignment
A A +48 VDC
B B +48 VDC
C	C	n
D D 0 VDC
E E 0 VDC

9.4 Cable properties

Features Data
Thermal properties
Ambient temperature	-40 °C to +80 °C
Chemical properties of the coating

Features Data
Coating material	PUR, low-adhesion, resistant to hydrolysis and microbes, UV-resistant, abrasion-resistant, tear-resistant, cut-resistant, notch-resistant
Oil resistance	Oil-resistant in accordance with DIN VDE 0472, part 803 ASTM oil 1 to 3 and HD 505.2.1

Mechanical properties
Diameter approx. 7.2 mm
Minimum bending radii
Single bends	30 mm
Alternate bending	70 mm
Torsional length( ±360 ° around separatecentral axis)	1000 mm

10 Cable PM48 LAN

10.1 LAN tool LAN

Order no. Length
961465-040 4 m

10.2 Assignment of the contacts

Contact on connector	Contact on plug	Assignment
3	3 +48 VDC
4	4 +48 VDC
1	1 0 VDC
PE	PE	0 VDC
A A Data
B B Data
C C Data
D D Data

10.3 Cable properties

Features Data
Thermal properties
Ambient temperature	-40...+80 °C
Chemical properties of the coating
Coating material	PUR, low-adhesion, resistant to hydrolysis and microbes, UV-resistant, abrasion-resistant, tear-resistant, cut-resistant, notch-resistant
Features	Data
Oil resistance Oil-resistant	in accordance with DIN VDE 0472, part 803ASTM oil 1 to 3 and HD 505.2.1

Mechanical properties

Diameter approx. 9.7 mm
Minimum bending radii
Single bends	30 mm
Alternate bending	100 mm
Torsional length( ±360 ° around separatecentral axis)	1000 mm

10.4 Ethernet patch cable

PM48 LAN – network

Order no. Designation Length
S965412 Ethernet patch cable, CAT5 2 m		(6.6 ft)
S961365 Ethernet patch cable, CAT5 4 m		(13.1 ft)
S961568 Ethernet patch cable, CAT5 5 m		(16.4 ft)
S965413 Ethernet patch cable, CAT5 10 m		(32.8 ft)
S965414 Ethernet patch cable, CAT5 14 m		(45.9 ft)
S965415 Ethernet patch cable, CAT5 22 m		(72.2 ft)
S965416 Ethernet patch cable, CAT5 26 m		(85.3 ft)
S965417 Ethernet patch cable, CAT5 34 m		(111.5 ft)
543445-7 Ethernet patch cable, CAT5 2.1 m		(6.9 ft)
543445-25 Ethernet patch cable, CAT5 7.6 m		(24.9 ft)
543445-50 Ethernet patch cable, CAT5 15.2 m		(49.9 ft)
543445-100	Ethernet patch cable, CAT5 30.4 m (99.9 ft)

Maximum length of the Ethernet patch

cables + tool cable = 100 m (328' 1").

The Ethernet patch cables comply with the UTP/STP Category 5 (EIA 568B, Cat 5) standards or better.

11 Service

If repair is required send the complete 47BA to Sales & Service Centers. Repairs on the gears and angle attachment are only permitted by Cleco authorized personnel. If the tool is opened, the warranty is voided.

12 Disposal

Injuries and environmental damage from improper disposal.

Components and auxiliary materials of the tool pose risks to the health and the environment.
▶ Catch auxiliary materials (oils, greases) when drained and dispose of them properly.
Separate the components of the packing and segregate the different materials before disposing of them.
▶ Follow the locally applicable regulations.

Observe generally valid disposal guidelines such as, in Germany, the Electrical and Electronic Equipment Act (ElektroG) and the Battery Act (BattG).

Wasted rechargeable batteries must be disposed of. Return the tool and defective / power supplies to your company collection facility or to Sales & Service Centers.

Please note that all locations may not service all products.

Contact the nearest Cleco® Sales & Service Center for the appropriate facility to handle your service requirements.

Sales Center

Service Center

NORTH AMERICA | SOUTH AMERICA-

DETROIT, MICHIGAN

Apex Tool Group

2630 Superior Court

Auburn Hills, MI 48236

Staffordshire B78 2ER

United Kingdom

Phone: [phone]

Fax: [phone]

FRANCE

Apex Tool Group SAS

25 Avenue Maurice Chevalier - ZI

77330 Ozoir-La-Ferrière

France

Phone: [phone]

Fax: [phone]

GERMANY

Apex Tool Group GmbH

Industriestraße 1

73463 Westhausen

Germany

Phone: [phone]

Fax: [phone]

HUNGARY

Apex Tool Group

Hungária Kft.

Platánfa u. 2

9027 Györ

Hungary

Phone: [phone]

Fax: [phone]

ASIA PACIFIC

AUSTRALIA

Apex Tool Group

519 Nurigong Street, Albury

NSW 2640

Australia

Phone: [phone]

CHINA

Apex Power Tool Trading

(Shanghai) Co., Ltd.

2nd Floor, Area C

177 Bi Bo Road

Pu Dong New Area, Shanghai

China 201203 P.R.C.

Phone: [phone]

Fax: [phone]

INDIA

Apex Power Tool India

Private Limited

Gala No. 1, Plot No. 5

S. No. 234, 235 & 245

Indialand Global

Industrial Park

Taluka-Mulsi, Phase I

Hinjawadi, Pune 411057

Maharashtra, India

Phone: [phone]

JAPAN

Apex Tool Group Japan

Korin-Kaikan 5F,

3-6-23 Shibakoen, Minato-Ku,

Tokyo 105-0011, JAPAN

Phone: [phone]

Fax: [phone]

KOREA

Apex Tool Group Korea

1503, Hibrand Living Bldg.,

215 Yangjae-dong,

Seocho-gu, Seoul 137-924,

Korea

Phone: [phone]

Fax: [phone]

Cleco®

Production Tools