KMP 13 - Knife sharpener Holzmann - Free user manual and instructions

Product Type	Universal Cooling Pump
Model	KMP 13
Brand	Holzmann
Intended Use	Delivering coolants to machine tools (drilling, milling, lathes)
Relative Humidity (max)	70%
Operating Temperature	+5 °C to +55 °C
Storage/Transport Temperature	-25 °C to +55 °C
Electrical Supply	230 V ~ 50 Hz (typical); must be grounded; use residual current circuit breaker
Main Components	Water tank, pump, plug, switch-plug unit, coolant pipe, nozzle unit with magnetic holder
Safety Features	Residual current circuit breaker required; protective grounding; safety labels on machine
Maintenance Interval	Before each use: check coolant pipes, electrical lines, sealing; as needed: clean machine and tank, refill/change coolant
Coolant Type	Water-soluble, environmentally compatible emulsion (e.g., KSM5L)
Cleaning Instructions	Do not use solvents or nitro thinners; remove chips and dirt after each use
Storage Requirements	Dry, frost-proof, lockable place; disconnect from power
Disposal	Follow national regulations; do not dispose in household waste
Warranty (DIY)	2 years
Warranty (Professional/Industrial)	1 year
Spare Parts	Use original Holzmann parts; order via website or email
Nozzle Positioning	Magnetic holder for flexible positioning on workpiece
Electrical Connection Check	Must be carried out by qualified electrician; verify neutral and grounding

Frequently Asked Questions - KMP 13 Holzmann

What is the intended use of the Holzmann KMP 13?

The KMP 13 is designed to deliver commercially approved coolants to machine tools such as drilling machines, milling machines, and lathes within the prescribed technical limits.

Can I use the KMP 13 outdoors?

No, operating the machine outdoors is prohibited due to electrical safety risks and potential exposure to moisture. Use only in indoor, well-ventilated areas.

What type of coolant should I use with this pump?

Use a water-soluble, environmentally compatible emulsion coolant, such as Holzmann KSM5L. Avoid flammable or hazardous agents.

How do I fill the coolant tank?

Ensure the pump is off. Fill the tank with coolant until the liquid level is about one centimeter below the top edge. Avoid overfilling.

How often should I clean the coolant system?

Check the coolant level and chip mirror before each use. Clean the tank and coolant system as needed, typically when metal chips reach 3/4 of the partition height.

What should I do if the machine does not run?

First, check the power supply and ensure the switch is functional. If the problem persists, a defective switch may need repair. Always disconnect from power before troubleshooting.

What are the electrical safety precautions for the KMP 13?

The machine must be grounded, connected to a residual current circuit breaker, and only operated with proper plugs and extension cables. All electrical work should be done by a qualified electrician.

Can the pump run without coolant?

No, operating the coolant pump without coolant in the tank can permanently damage the pump. Always ensure sufficient coolant before operation.

How should I store the KMP 13 when not in use?

Store the machine in a dry, frost-proof, and lockable place. Disconnect it from the power supply and keep it out of reach of children.

Where can I purchase spare parts for the KMP 13?

Order original Holzmann spare parts directly from their website under the SPARE PARTS category, or contact customer service at [e-mail]. Always provide the machine type and part number.

USER MANUAL KMP 13 Holzmann

Product photo of a white industrial water supply unit with control panel, tubing, and orange connectors (no visible text or symbols)

KMP13

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YOUR

JOB.

OUR

TOOLS.

1 INHALT / INDEX

1 INHALT / INDEX 2

11.1 Intended use of the machine....13

11.1.1 Technical restrictions.... 13

11.1.2 Prohibited applications / Dangerous misuse....13

11.2 User requirements....13

11.3 General safety instructions....14

11.4 Electrical safety....14

11.5 Special safety instructions for this machine....14

11.6 Hazard warnings....14

11.6.1 Hazardous situations ....14

12 ASSEMBLY 15

12.1 Preparation....15

12.1.1 Check delivery content....15

12.2 Assemble....15

12.3 Electrical connection....15

13 OPERATION....16

13.1 Operating instructions....16

©

3 TECHNIK/TECHNICS

3.1 Lieferumfang / Delivery content

This manual contains information and important notes for safe commissioning and handling of the universal cooling pump KMP13, hereinafter referred to as "machine" in this document.

This manual is part of the machine and must not be removed. Save it for later reference and if you let other people use the machine, add this manual to the machine.

Please read and note the safety instructions!

Before first use read this manual carefully. It eases the correct use of the machine and prevents misunderstanding and damages of machine.

Due to constant advancements in product design, construction, illustrations and contents may deviate slightly. If you notice any errors, please inform us.

We reserve the right to make technical changes!

Check the goods immediately after receipt and note any complaints on the consignment note when taking over the goods from the deliverer!

Transport damage must be reported to us separately to us within 24 hours.

HOLZMANN MASCHINEN GmbH cannot accept any liability for transport damage that has not been reported.

Copyright

© 2023

This documentation is protected by copyright. All rights reserved! In particular, the reprint, translation and extraction of photos and illustrations will be prosecuted.

The place of jurisdiction is the regional court Linz or the court responsible for 4170 Haslach is valid.

Customer service contact

This section contains information and important notes on the safe commissioning and handling of the machine.

For your safety, read this manual carefully before commissioning. This will enable you to handle the machine safely and thus prevent misunderstandings as well as personal injury and damage to property. Pay special attention to the symbols and pictograms used on the machine as well as the safety information and danger warnings!

11.1 Intended use of the machine

The machine is designed exclusively for the following activities:

Delivering of commercially approved coolants to machine tools (drilling machines, milling machines, lathes,...) within the prescribed technical limits.

NOTE

HOLZMANN MASCHINEN GmbH assumes no responsibility or warranty for any other use or use beyond this and for any resulting damage to property or injury.

11.1.1 Technical restrictions

The machine is designed for the work under the following conditions:

Relative humidity max. 70 %

Temperature (operation) +5 °C to +55 °C

Temperature (storage, transport) -25 °C to +55 °C

11.1.2 Prohibited applications / Dangerous misuse

• Operating the machine outdoors.
• Operating the machine without adequate physical and mental fitness.
• Operating the machine without knowledge of the manual.
• Modifying the machine design.
• Operating the machine in a potentially explosive environment.
• Operating the machine outside the technical limits specified in this manual.
• Removing of the safety markings attached to the machine.
• Modifying, circumventing or disabling the safety devices of the machine.
  • Delivering of health hazardous or burnable agents.

The non-intended use or the disregard of the explanations and instructions described in this manual will result in the expiration of all warranty claims and compensation claims for damages against HOLZMANN MASCHINEN GmbH.

11.2 User requirements

The machine is designed to be operated by one person. The prerequisites for operating the machine are physical and mental fitness as well as knowledge and understanding of the operating instructions. Persons who, due to their physical, sensory or mental capabilities, inexperience or lack of knowledge, are unable to operate the machine safely must not use the machine without supervision or instruction by a responsible person.

Please note that locally applicable laws and regulations determine the minimum age of the operator and may restrict the use of this machine!

Work on electrical components or equipment may only be carried out by a qualified electrician or under the guidance and supervision of a qualified electrician.

11.3 General safety instructions

To avoid malfunctions, damage and health impairments when working with the machine, the following points must be observed in addition to the general rules for safe working:

• Check the machine for completeness and function before starting.
• Select a level, vibration-free surface as the installation area.
• Ensure sufficient space around the machine.
• Ensure sufficient lighting conditions at the workplace to avoid stroboscopic effects.
• Ensure a clean working environment.
• Keep the area around the machine free of obstacles (e.g. dust, chips, cut-off workpiece parts, etc.).
• Only use tools that are in perfect condition and free of cracks and other defects (e.g. deformations).
• Remove tool keys and other setting tools before switching on the machine.
• Check the machine's connections for strength before each use.
• Never leave the running machine unattended. Switch off the machine before leaving the working area and secure it against unintentional or unauthorized restarting.
• The machine may only be operated, maintained or repaired by persons who are familiar and who have been informed about the dangers arising from this work.
• Ensure that unauthorized persons keep a safety distance from the machine and keep children away from the machine.
• Hide long hair under hair protection.
• Never wear loose jewellery, loose clothing or accessories (e.g. tie, scarf).
• Do not work on the machine if you are tired, not concentrated or under the influence of medication, alcohol or drugs!
• Do not use the machine in areas where vapours of paints, solvents or flammable liquids represent a potential danger (danger of fire or explosion!).
• Shut down the machine and disconnect it from the power supply, before adjustment, changeover, cleaning, maintenance or repair work, etc. Before starting work on the machine, wait until all tools or machine parts have come to a complete standstill and secure the machine against unintentional restart.

11.4 Electrical safety

• Make sure that the machine is grounded.
- Only use suitable extension cables.
- A damaged or tangled cable increases the risk of electric shock. Handle the cable with care. Never use the cable to carry, pull or disconnect the power tool. Keep the cable away from heat, oil, sharp edges or moving parts.
• Proper plugs and outlets reduce the risk of electric shock.
- Water entry into the machine increases the risk of electric shock. Do not expose the machine to rain or moisture.
- The machine may only be used if the power supply is protected by a residual current circuit breaker.
- Use the machine only when the ON-OFF switch is in good working order.

11.5 Special safety instructions for this machine

• Refer to the user manual of your machine took on which the universal cooling pump is used!
• Keep the machine away from potential ignition sources such as open flames – risk of fire and explosion!

11.6 Hazard warnings

11.6.1 Hazardous situations

Due to the structure and construction of the machine, hazardous situations may occur which are identified in this manual as follows:

DANGER

A safety instruction designed in this way indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

A safety instruction designed in this way indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

A safety instruction designed in this way indicates a possibly hazardous situation which, if not avoided, may result in minor or moderate injury.

NOTE

A safety notice designed in this way indicates a potentially hazardous situation which, if not avoided, may result in property damage.

Regardless of all safety regulations, your common sense and your appropriate technical aptitude/training are and remain the most important safety factor in the error-free operation of the machine. Safe working depends on you!

12 ASSEMBLY

12.1 Preparation

12.1.1 Check delivery content

Check the delivery immediately for transport damage and missing parts. Report any damage or missing parts to your dealer or the shipping company immediately. Visible transport damage must also be noted immediately on the delivery note in accordance with the provisions of the warranty, otherwise the goods are deemed to have been properly accepted.

12.2 Assemble

The machine has been disassembled for transport and must be reassembled before use. Follow the instructions below:

• Insert the pump into the intake opening of the coolant tank.
• Insert the ends of the coolant pipe (2) into the plugs of the pump (3) and the holder (4).
• Place the coolant tank so that the return hose of the machine used reaches into the return opening
• Position the coolant nozzle with the magnetic holder so that the workpiece to be machined can be cooled

12.3 Electrical connection

WARNING

Dangerous electrical voltage!

Risk of injury due to dangerous electrical voltage!

→ The machine may only be connected to the power supply and the associated checks carried out by a qualified electrician or under the instruction and supervision of a qualified electrician!

• Check, whether the neutral connection (if existing) and the protective grounding function properly.
• Check, whether the supply voltage and the frequency correspond to the specifications of the machine.

NOTE

Deviation of the supply voltage and frequency!

A deviation from the value of the supply voltage of ±5% is permissible.

A short-circuit fuse must be provided in the power supply system of the machine!

• Use a supply cable that fulfils the electrical requirements (e.g. H07RN, H05RN) and take the required cross-section of the supply cable from a current carrying capacity table. Pay attention to the measures for protection against mechanical damage.
  • Make sure that the power supply is protected by a residual current circuit breaker.
• Connect the machine only to a properly grounded outlet.
• When using an extension cable, make sure that the dimension matches the connected load of the machine. The connection power can be found in the technical data, the correlation of cable cross-section and cable lengths can be found in the technical literature or obtain information from a specialist electrician.
  • A damaged cable must be replaced immediately.

13 OPERATION

Only operate the machine when it is in a perfect condition. Before each operation, a visual inspection of the machine must be carried out. Safety devices, operating elements, electrical connections and coolant pipes must be checked carefully. Check screw connections for damage and tight fit.

13.1 Operating instructions

• Operating the coolant pump without coolant in the tank can permanently damage the pump
  • The flow valve is not suitable as a stop cock. If necessary, switch off the machine
  • The switch-plug unit must be easily accessible and protected from water

13.2 Handling

13.2.1 Filling with coolant

NOTICE

Coolants are toxic and must not be released into the environment! Follow the manufacturer's instructions and contact your local authority for information on proper disposal if necessary.

High temperatures occur at the cutting edge of the tool due to the frictional heat. The tool should therefore be cooled during working. Cooling with a suitable coolant will improve the work result and prolong the tool life. Use a water-soluble, environmentally compatible emulsion as coolant, which is available from specialty retailers (e.g. KSM5L).

Check the coolant at regular intervals. Make sure that:

• there is sufficient coolant available,
• the chip mirror in the first chamber is not too high and
• the coolant is not rancid or contaminated.

Apply coolant

1. Make sure that the coolant tank is properly maintained and filled.
2. Position the coolant nozzle as required for your operation.
3. Use the switch on the switch -plug unit to turn the coolant pump on or off.
4. Use the flow valve to regulate the flow of coolant.

13.2.2 Switch the machine on and off

Switch on

Press the switch-on button (I)

Switch off

Press the switch-off button (0)

14 CLEANING, MAINTENANCE, STORAGE, DISPOSAL

WARNING

Handling the machine with connected power supply may result in serious injury or death.

→ Always disconnect the machine from the power supply before cleaning, maintenance or repair work and secure it against unintentional reconnection.

14.1 Cleaning

Regular cleaning guarantees the long service life of your machine and is a prerequisite for its safe operation.

NOTE

at cleaning products can attack the finish of the machine. Do not use any solvents, nitro thinners or other cleaning products that could damage the machine's finish.

Observe the specifications and instructions of the cleaning agent manufacturer.

- Remove chips and dirt particles from the machine after each use with a proper tool.

14.2 Maintenance

The machine is low-maintenance and only a few parts need to be serviced. Malfunctions or defects that could affect your safety must be repaired immediately!

• Regularly check the perfect and legible condition of the warning and safety labels of the machine.
  • Use only proper and suitable tools.
  • Use only original spare parts recommended by the manufacturer.

14.2.1 Maintenance plan

The type and degree of machine wear depends to a large extent on the operating conditions. The following intervals apply when the machine is used within the technical limits:

Interval	Components	Action
before usage	• coolant pipes, connections	• check sealing
	• electrical lines	• check for damages
if required	• machine, coolant tank	• clean
	• coolant	• refill, change

14.2.2 Checking and cleaning the coolant system

Checking the coolant system

1. Check the coolant level in the tank. The liquid should be about one centimetre below the top edge of the tank.
2. Check the level of the metal chips in the first chamber. When the chips have reached 3/4 the height of the partition, remove the chips.
3. Check the quality of the coolant according to the manufacturer's instructions and replace it as recommended.

Cleaning the coolant system

1. Empty any residual coolant still contained in the coolant nozzle into the tank.
2. Remove all metal chips and remaining coolant and clean the tank.
3. Clean thethe pump.
4. Fill the tank with fresh coolant.

14.3 Storage

Store the machine in a dry, frost-proof and lockable place when not in use. Disconnect the machine from the power supply. Make sure that unauthorised persons and especially children do not have access to the machine.

NOTE

Improper storage can damage and destroy important components. Only store packed or already unpacked parts under the intended ambient conditions!

14.4 Disposal

Observe the national waste disposal regulations. Never dispose of the machine, machine components or operating equipment in the residual waste. If necessary, contact your local authorities for information regarding available disposal options.

If you purchase a new machine or equivalent equipment from your specialist dealer, he is obliged in certain countries to dispose of your old machine properly.

15 TROUBLESHOOTING

WARNING

Danger due to electrical voltage!

Handling the machine with connected power supply may result in serious injury or death.

→ Disconnect the machine from the power supply before starting work to eliminate defects!

Many possible sources of error can be eliminated in advance if the machine is properly connected to the power supply.

If you are unable to carry out the necessary repairs properly and/or do not have the required training, always consult a specialist to solve the problem.

Trouble	Possible cause	Solution
Machine does not run	switch defective	repair switch
	no power supply	establish power supply
Coolant is not delivered	Foreign object in the coolant system	clean coolant system
	Leak connections	seal connections

16 ELEKTRISCHER SCHALTPLAN / WIRING DIAGRAM

17 ERSATZTEILE / SPARE PARTS

(EN) With original HOLZMANN spare parts you use parts that are attuned to each other shorten the installation time and elongate your products lifespan.

NOTE

The installation of parts other than original spare parts leads to the loss of the guarantee! Therefore: When replacing components/parts, only use spare parts recommended by the manufacturer.

Order the spare parts directly on our homepage-category SPARE PARTS or contact our customer service

• via our Homepage-category SERVICE-SPARE PARTS REQUEST,
• by e-mail to [e-mail].

Always state the machine type, spare part number and designation. To prevent misunderstandings, we recommend that you add a copy of the spare parts drawing with the spare parts order, on which the required spare parts are clearly marked, especially when not using the online-spare-part catalogue.

No.	Description	No.	Description
1	Water tank	5	Coolant pipe
2	Pump	6	Nozzle unit
3	Plug	7	Plug
4	Switch- plug unit

18 ZUBEHÖR / ACCESSORIES

For mechanical and electrical components Company HOLZMANN MASCHINEN GmbH grants a warranty period of 2 years for DIY use and a warranty period of 1 year for professional/industrial use - starting with the purchase of the final consumer (invoice date).

In case of defects during this period which are not excluded by paragraph 3, Holzmann will repair or replace the machine at its own discretion.

2.) Report

In order to check the legitimacy of warranty claims, the final consumer must contact his dealer. The dealer has to report in written form the occurred defect to HOLZMANN MASCHINEN GmbH. If the warranty claim is legitimate, HOLZMANN MASCHINEN GmbH will pick up the defective machine from the dealer. Return shipments by dealers which have not been coordinated with HOLZMANN MASCHINEN GmbH will not be accepted. A RMA number is an absolute must-have for us - we won't accept returned goods without an RMA number!

3.) Regulations

a) Warranty claims will only be accepted when a copy of the original invoice or cash voucher from the trading partner of HOLZMANN MASCHINEN GmbH is enclosed to the machine. The warranty claim expires if the accessories belonging to the machine are missing.

b) The warranty does not include free checking, maintenance, inspection or service works on the machine. Defects due to incorrect usage through the final consumer or his dealer will not be accepted as warranty claims either.

c) Excluded are defects on wearing parts such as carbon brushes, fangers, knives, rollers, cutting plates, cutting devices, guides, couplings, seals, impellers, blades, hydraulic oils, oil filters, sliding jaws, switches, belts, etc.

d) Also excluded are damages on the machine caused by incorrect or inappropriate usage, if it was used for a purpose which the machine is not supposed to, ignoring the user manual, force majeure, repairs or technical manipulations by not authorized workshops or by the customer himself, usage of non-original Holzmann spare parts or accessories.

e) After inspection by our qualified staff, resulted costs (like freight charges) and expenses for not legitimated warranty claims will be charged to the final customer or dealer.

f) In case of defective machines outside the warranty period, we will only repair after advance payment or dealer's invoice according to the cost estimate (incl. freight costs) of HOLZMANN MASCHINEN GmbH.

g) Warranty claims can only be granted for customers of an authorized HOLZMANN MASCHINEN GmbH dealer who directly purchased the machine from HOLZMANN MASCHINEN GmbH. These claims are not transferable in case of multiple sales of the machine.

4.) Claims for compensation and other liabilities

The liability of company HOLZMANN MASCHINEN GmbH is limited to the value of goods in all cases.

Claims for compensation because of poor performance, lacks, damages or loss of earnings due to defects during the warranty period will not be accepted.

HOLZMANN MASCHINEN GmbH insists on its right to subsequent improvement of the machine.

SERVICE

After Guarantee and warranty expiration specialist repair shops can perform maintenance and repair jobs. But we are still at your service as well with spare parts and/or product service. Place your spare part/repair service cost inquiry by

• mail to [e-mail].

• or use the online complaint order formula provided on our homepage-category service.

(EN) We monitor the quality of our delivered products in the frame of a Quality Management policy.

Your opinion is essential for further product development and product choice. Please let us know about your:

• Impressions and suggestions for improvement.
• Experiences that may be useful for other users and for product design
• Experiences with malfunctions that occur in specific operation modes

We would like to ask you to note down your experiences and observations and send them to us via e-mail or by post: