SPMS02 - Uncategorized KKT Kolbe - Free user manual and instructions

Product Type	Tile Roof Mounting Kit
Brand	KKT Kolbe
Model	SPMS02
Material	Aluminum alloy AL6005-T5 and stainless steel SUS304
Corrosion Resistance	Strong
Application	Residential solar panel mounting on tile roofs
Components Included	Tile Roof Hook, Rail, Rail Connector, End Clamp, Mid Clamp, Earth Plate, Grounding Lug
Installation Tools	String, Electric tool (M6/M8), Hexagon sleeve (M6/M8), Drilling bit 9mm, Tape measure, Marking pen, Torque wrench (M8), 6# hexagonal wrench, Monkey wrench, Rubber hammer
Pre-assembled	High pre-assembled characteristics, saves installation time and cost
Installation Method	Tile Roof Hook attaches to purlin, Rail installed with Rail Clamp, Solar panels secured with End/Mid Clamps
Safety Precautions	Avoid body harm, protect head and eyes during installation
Fastener Handling	Use lubricant, ensure cleanliness, avoid overtightening, use torque wrench
Post-Installation	Retrieve small parts, tidy up to prevent loss or soiling
Compatibility	Tile roofs only
Grounding	Grounding Lug installed on end of Rail

Frequently Asked Questions - SPMS02 KKT Kolbe

What type of roof is compatible with the KKT Kolbe SPMS02 mounting kit?

The SPMS02 is specifically designed for tile roofs. It uses a tile roof hook that lifts the tiles to attach to the purlin.

What materials are used in the SPMS02 mounting kit?

The main materials are aluminum alloy AL6005-T5 and stainless steel SUS304, providing strong corrosion resistance.

What tools are required for installation?

Required tools include: String, Electric tool (M6/M8), Hexagon sleeve, Drilling bit 9mm, Tape measure, Marking pen, Torque wrench (M8), 6# hexagonal wrench, Monkey wrench, and Rubber hammer.

How do I install the tile roof hook?

Lift the tiles and install the Tile Roof Hook on the roof purlin using ST6.3*80 screws. Ensure all hooks are at the same level, then cover the tile.

How do I connect the rails?

If the rail length is insufficient, insert the Rail Connector into two rails and fix with M8*10 bolts. The overlap should be 75±10 mm with a 150 mm insertion length.

How do I install the solar panels?

Place the solar panels on the rails and secure them using End Clamps and Mid Clamps (with Earthing Plate). Tighten the bolts firmly.

How do I install the grounding lug?

Install a Grounding Lug on the end of the rail to ensure proper grounding of the solar panel system.

What safety precautions should I follow during installation?

Be aware that the structure and accessories can cause body harm. Protect your head and eyes and be careful of your actions in the work area.

How should I handle stainless steel fasteners to prevent locking?

Ensure threads are clean and apply wax or lubricant (e.g., butter or 40# oil). Tighten perpendicularly with uniform force, use a torque wrench, avoid high speed or high temperature, and do not exceed the specified torque.

What should I do after completing the installation?

Retrieve any small parts like bolts or conductive sheets left on site to prevent loss. If stopping work for a long time or in bad weather, tidy up parts to avoid soiling or loss.

USER MANUAL SPMS02 KKT Kolbe

Installationshandbuch

Two solar panels mounted on a red-tiled roof, one white and one black, with no visible text or symbols.

Version: 1.1 / 230317

Gliederung

Red corrugated metal roof structure with white structural elements, inset shows close-up of a structural detail (no text or symbols)

Exterior view of a red-tiled roof solar panel with mounting bracket and mounting bracket details (no text or symbols)

Two solar panels mounted on a red corrugated roof, with an inset showing a mechanical device (no text or symbols visible)

SPMS02 Tile Roof Hook 02 Mounting Structure

Two solar panels installed on a red-tiled roof, one white and one gray, with no visible text or symbols.

Version: 1.1 / 230317

Catalog

1. Product introduction
2. Installation tools
3. Components
4. Intallation guide

4.1 Installation of Tile Roof Hook 3

4.2 Installation of Rail

4.3 Installation of Solar Panels 5
4.4 Installation of Grounding Lug 5

1. Installation Notes

5.1 Safety Precautions

5.2 Stainless Steel Fasteners Notes 6
5.3 Notes after Finishing Work 6

1. Product Introduction

Tile roof mounting kit allow solar panel installed on tile roof.

It's a smart and simple PV mounting solution for residential projects.

The main material of this mounting structure is aluminum alloy AL6005-T5

and stainless steel SUS304. The product has strong corrosion resistance.

This mounting kit has high pre-assembled characteristics and saves installation time and cost greatly.

Please kindly read the whole manual carefully before installation.

2. Installation Tools

String	Electric tool (M6/M8)	Hexagon sleeve (M6/M8)	Drilling Bit 9mm Tape measure
Marking pen	Torque wrench (M8)	6# hexagonal wrench	Monkey wrench Rubber Hammer

3. Components

1234
Tile Roof Hook Rail	Clamp Rail Rail Connector
5678
End Clamp Mid Clamp Earth Plate Grounding Lug

4. Installation Guide

4.1 Installation of Tile Roof Hook

Lift the tiles and install the Tile Roof Hook on the roof purlin with the ST6.3*80 screws. Ensure the Tile Roof Hook are in same level then cover the tile.

4.2 Installation of Rail

4.2.1 Rail connection (when Rail length is not enough)

Insert the Rail Connector into two Rail, use M8*10 bolt to fix well.

4.2.2 Install the Rail on the Tile Roof Hook with Rail Clamp, fasten the bolt tightly.

Red corrugated metal roof structure with white structural elements, inset shows close-up of a structural detail (no text or symbols)

4.3 Installation of Solar Panels

Install the Solar Panels on the Rail, use the End Clamp and Mid Clamp (with Earthing Plate) to fix and fasten the bolt tightly.

Exterior view of a red-tiled roof solar panel with mounting bracket (no text or symbols)

4.4 Installation of Grounding Lug

Install a Grounding Lug on the end of Rail.

Two solar panels mounted on a red corrugated roof, with an inset showing a mechanical device (no text or symbols visible)

5. Installation Notes

1. Safety Precautions

(1) The structure may cause harm to the body;
(2) The accessories of the structure may cause harm to the body;
(3) Pay attention to your head and eyes;
(4) In the working area, take careful of your action.

2. Stainless Steel Fasteners Notes

Because of its good ductility, stainless steel is essentially different from carbon steel; improper use will result in bolts and nuts can't be turned off. Prevention of this situation is mainly in the following aspects:

(1) Reduction of friction coefficient:
- Make sure the thread surface is clean, no ash, dirt, etc.
- It is recommended to use wax or lubricant, such as butter and 40# oil, on the surface of bolts when installing.

(2) Correct operation:

- When screwing, it must be perpendicular to the axis of the thread. Do not tilt.

- In the tightening process, the force must be uniform, and the tightening torque should not exceed the specified safety torque value.

- Use torque wrench or socket wrench as far as possible, avoid using movable wrench or electric wrench. If you need to use electric wrench, you should try to reduce the speed.

- Avoid high-temperature use, do not use fast rotation, avoid rapid temperature rise and lead to lock.

3. Notes after Finishing Work

(1) After the work is completed, the small parts left on the site, such as bolts, conductive sheets, etc., should be retrieved to avoid the missing of small parts in the final installation.
(2) When the weather is bad or need to stop work for a long time, please tidy up the parts to prevent soil fouling or loss.