ZI-LGR40V-AKKU - Charger Zipper - Free user manual and instructions

Product Type	Battery Charger
Brand	Zipper
Model	ZI-LGR40V-AKKU
Compatible Batteries	ZI-BTR40V-AKKU, ZI-BTR40V2AH-AKKU
Output Voltage	40 V DC (for charging 40V batteries)
Protection Class	II (double insulation)
LED Status Indicators	Solid red (power on), flashing green (charging), solid green (fully charged), flashing red (fault)
Charging Temperature Range	0 °C to 40 °C
Storage Temperature Range	10 °C to 25 °C
Relative Humidity (max)	70 %
Intended Use	Indoors only; for charging Zipper 40V Li-Ion batteries
Fuse	Replaceable (spare fuse included)
Maintenance	Regular cleaning with dry cloth; keep ventilation slots clean
Repairs	Only by qualified electrician; do not open
Disposal	Do not dispose in household waste; recycle via authorized centers
Safety Certification	CE conform
User Qualification	Must read and understand manual; physical and mental aptitude required

Frequently Asked Questions - ZI-LGR40V-AKKU Zipper

How do I know when the battery is fully charged?

When the battery is fully charged, the LED indicator lights solid green.

What do the LED lights mean during charging?

The LED shows: solid red when the charger is connected to mains, flashing green while charging, solid green when fully charged, and flashing red to indicate a fault.

Can I charge non-Zipper batteries with this charger?

No, only use the charger for the specified Zipper batteries (ZI-BTR40V-AKKU and ZI-BTR40V2AH-AKKU). Using other batteries may cause fire or explosion.

Can I use the charger outdoors?

No, the charger is intended for indoor use only. Do not expose it to rain or moisture to avoid electric shock.

What should I do if the LED flashes red?

A flashing red LED indicates a fault. Check if the battery is too hot or too cold (allow it to reach 0°C-40°C). Clean the contacts and reinsert. If it persists, the battery or charger may be defective; have it checked by a professional.

How should I store the charger and batteries?

Store the charger and batteries separately in a dry, frost-free place at 10-25°C. For long-term storage, keep batteries partially charged (optimum 60%).

Can I leave the battery on the charger after it's fully charged?

The charger automatically stops charging when the battery is full, and the LED turns solid green. You can leave it on, but it's best to disconnect for optimal battery life.

What is the proper charging procedure?

Plug the power cord into the charger, then plug into mains (LED solid red). Insert the battery fully (LED flashes green). When solid green, press the release button and remove the battery. Finally, unplug the charger.

How should I clean the charger?

Disconnect the charger from mains. Clean the housing with a dry cloth or paint brush. Keep the ventilation slits clean and dust-free.

What should I do if the charger is damaged?

If the charger, cable, or plug is damaged, do not use it. Have it repaired by a qualified technician using original spare parts. Never open the charger yourself.

USER MANUAL ZI-LGR40V-AKKU Zipper

Green and black ZIPPER-branded battery holder with control panel and display screen (no readable text or symbols)

ZI-LGR40V-AKKU

EAN: 9120039233031

Black and green electronic device labeled '2.0Ah' with 'LIPPER 2.0Ah' branding (no additional text or symbols visible)

Black and green Zippers 40M battery pack with visible branding (no text beyond branding)

ZI-BTR40V2AH-AKKU

EAN: 9120039234397

ZI-BTR40V-AKKU

EAN: 9120039233024

1 INHALT / INDEX

1 INHALT / INDEX 2

9.1 Intended use of the product 13

9.1.1 Technical Restrictions.... 13
9.1.2 Prohibited Use / Forseeable Misuse 13

9.2 User Qualification....13
9.3 Safety instructions for the battery charger....13
9.4 Safety instructions for Li-ion batteries 14
9.5 Hazard Warnings 14

10 OPERATION 15

10.1 Operation instructions.... 15
10.2 Charging process.... 15
10.3 Fault messages.... 16

11 MAINTENANCE 16

11.1 Maintenance.... 16
11.2 Cleaning 16
11.3 Storage....17
11.4 Disposal....17

12 ERSATZTEILE / SPARE PARTS 17

EC-CONFORM - This product complies with the EC-directives.

DE

READ THE MANUAL! Read the user and maintenance manual carefully and get familiar with the controls in order to use the unit correctly and to avoid injuries and unit defects.

DE

ATTENTION! Ignoring the safety signs and warnings applied on the unit as well as ignoring the security and operating instructions can cause serious injuries and even lead to death.

DE

Device is suitable for use indoors only. Do not expose the device to rain. Store electric power tool and batteries in dry rooms.

DE

Schutzklasse II

EN

Protection class II

DE

Ersatzsicherung

EN

Spare fuse

DE

Gleichspannung

EN

Direct current (DC)

3 TECHNIK / TECHNIC

3.1 Komponenten / components

ZI-LGR40V-AKKU

Charge level indicator (EN)

Technical line drawing of a printer internal structure with a cable inserted (no text or symbols)

6.3 Fehlermeldungen

This manual contains information and important instructions for the installation and correct use of the ZIPPER Charger and Batteries ZI-LGR40V-AKKU / ZI-BTR40V-AKKU / ZI-BTR40V2AH-AKKU. Following the usual commercial name of the product (see cover) is substituted in this manual with the name "product".

This manual is part of the product and shall not be stored separately from the product. Save it for later reference and if you let other people use the product, add this instruction manual to the product.

Please read and obey the security instructions!

Due to constant advancements in product design, construction pictures and content may diverse slightly. However, if you discover any errors, inform us please.

Technical specifications are subject to changes!

Please check the product contents immediately after receipt for any eventual transport damage or missing parts.

Claims from transport damage or missing parts must be placed immediately after initial product receipt and unpacking before putting the product into operation.

Please understand that later claims cannot be accepted anymore.

Copyright

© 2017

This document is protected by international copyright law. Any unauthorized duplication, translation or use of pictures, illustrations or text of this manual will be pursued by law.

Court of jurisdiction is the regional court Linz or the competent court for 4707 Schlüsslberg, Austria!

Customer Support

This section contains information and important notices for safe commissioning and handling of the product.

For your own safety, read these operating instructions carefully before putting the product into operation. This will enable you to handle the product safely and prevent misunderstandings as well as possible damage to property and persons. Also observe the symbols and pictograms used as well as the safety instructions and hazard warnings!

9.1 Intended use of the product

The product is intended exclusively for the following activities:

ZI-LGR40V-AKKU: for charging batteries of the types ZI-BTR40V-AKKU and ZI-BTR40V2AH-AKKU ZI-BTR40V-AKKU and ZI-BTR40V2AH-AKKU for operating our battery-powered machines (ZI-CRM40V-AKKU, ZI-HET40V-AKKU, ZI-HST40V-AKKU, ZI-LBR40V-AKKU; ZI-HEK40V-AKKU; ZI-KTS40V-AKKU, ZI-EBM40V-AKKU, ZI-RTR40V-AKKU)

ZIPPER-MASCHINEN assumes no responsibility or warranty for any other use or use beyond this and for any resulting damage to property or injury.

9.1.1 Technical Restrictions

The product is intended for use in the following ambient conditions:

relative humidity: max. 70 %

temperature (for operation) +5°C bis +40°C

temperature (for storage and /or transport) 10^ C bis +25°C

9.1.2 Prohibited Use / Forseeable Misuse

• Operation of the machine without adequate physical and mental aptitude
- Operating the product without knowledge of the operating instructions
• Changes in the design of the product
- Operating the product under explosive conditions
- Operating the product in wet and rainy conditions
- Changing, bypassing or disabling the safety devices of the product

The prohibited/hazardous use or disregard of the information and instructions presented in this manual will result in the voiding of all warranty and damage claims against ZIPPER Maschinen GmbH.

9.2 User Qualification

Prerequisite for the use / operation of the product is a corresponding physical and mental aptitude as well as knowledge and understanding of the instruction Manual.

Please note that local laws and regulations may determine the minimum age of the operator and restrict the use of this product!

Put on your personal protective equipment before working on the product.

Work on electrical components or equipment may only be carried out by a qualified electrician or carried out under the guidance and supervision of a qualified Electrician.

9.3 Safety instructions for the battery charger

In order to avoid malfunctions, damage and health hazards when working with this product, in addition to the general rules for safe working, the following measures in particular must be observed UNCONDITIONALLY

• Keep the battery charger away from rain or moisture. Penetration of water in the battery charger increases the risk of an electric shock.
• Keep the battery charger clean. Contamination can lead to danger of an electric shock.
• Before each use, check the battery charger, cable and plug. If damage is detected, do not use the battery charger. Never open the battery charger yourself. Have repairs performed only by a

qualified technician and only using original spare parts. Damaged battery chargers, cables and plugs increase the risk of an electric shock.

• Do not place any objects on the battery charger and do not place the battery charger on soft surfaces. There is a risk of fire.
• Always check that the mains voltage matches the voltage indicated on the rating plate of the battery charger.
• Never use the charger if cable, plug or the product itself has been damaged by external influences. Take the charger to the nearest service centre.
• Never open the battery charger. If the battery charger is defective, take it to a service centre.

9.4 Safety instructions for Li-ion batteries

In order to avoid malfunctions, damage and health hazards when working with this product, in addition to the general rules for safe working, the following measures in particular must be observed UNCONDITIONALLY

• Do not open the battery. There is a risk of a short-circuit.
• Protect the battery from heat, e.g. from continuous exposure to sunlight, fire, water and humidity. There is a risk of explosion.
• In case of damage and improper use of the battery, vapours may be emitted. Ventilate the area and seek medical help in case of complaints. The vapours can irritate the respiratory system.
• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
• Use only original batteries with the voltage indicated on the rating plate of your electric power tool. If other batteries are used, e.g. imitations, reconditioned batteries or third-party products, there is a risk of injuries as well as damage caused by exploding batteries.
• The battery voltage must match the battery charging voltage of the battery charger. Otherwise there is a risk of fire and explosion.
• Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
• Pointed objects, such as nails or screwdrivers, or external forces may damage the battery. This may cause an internal short-circuit and the battery to burn, smoke, explode or overheat. For disposal, transport or storage, the battery must (plastic bag, box) or the contacts are packed must be taped.

9.5 Hazard Warnings

Despite intended use, certain residual risks remain. Due to the design and construction of the product, hazardous situations may occur which are identified as follows in these operating instructions:

DANGER

A safety instruction designed in this way indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

Such a safety instruction indicates a potentially hazardous situation which, if not avoided, may result in serious injury or even death.

CAUTION

A safety instruction designed in this way indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

NOTICE

A safety note designed in this way indicates a potentially dangerous situation which, if not avoided, may result in property damage.

10 OPERATION

Please check the product contents immediately after receipt for any eventual transport damage or missing parts. Claims from transport damage or missing parts must be placed immediately after initial unit receipt and unpacking before putting the unit into operation. Please understand that later claims cannot be accepted anymore.

NOTICE

The batteries are not fully charged on delivery. Prior to initial operation, charge the batteries fully. See user manual of the battery charger.

10.1 Operation instructions

Product to be operated only in perfect conditions. Inspect the product visually every time it is to be used. Check in particular the safety equipment, electrical controls, electric cables and screwed connection for damage and if tightened properly. Replace any damaged parts before operating the product.

WARNUNG

• Never charge batteries at temperatures below 0 °C or above 40 °C.
• Never charge batteries in environments with high humidity or ambient temperature.
• Do not cover the battery and charger during the charging process.
• Only use the charger for the batteries to be used.

10.2 Charging process

• Plug the power cord in the socket on the charger.

• Insert the mains plug.
  • The LED is solid red.

• Insert battery into the charger as far as stop.

• The LED flashes green and the battery is charged.
• When the battery is fully charged, the LED lights green.

Line drawing of a printer's internal structure with a cable inserted (no text or symbols)

• To remove, press the release button (1.) and pull out the battery (2.).
• Pull out the mains plug.

10.3 Fault messages

If the LED flashes red after the battery is inserted into the charger, there is an fault with the battery or charger.

• The battery is too hot or too cold. The charging process starts when the battery reaches the charging temperature (0 °C...40 °C).
• If after some time the LED still flashes red:

Remove battery from the charger. Check contacts at charger and battery for contamination and clean if necessary. Reinsert battery. The battery is faulty if the same display appears again.

Replace battery or have it checked in a professional workshop.

- If this fault message is also displayed with a different battery, then there is a fault with the charger. Have the charger checked by a professional workshop.

NOTICE

• If the batteries are not used for a longer period of time, store them partially charged (optimum 60%) and in a well-temperated place (10-25°C).
  • Recharge batteries after a longer storage period (1 year).

NOTE: Reduced operating times after recharging indicates that the battery is worn out. The battery must be replaced.

11 MAINTENANCE

11.1 Maintenance

WARNING

Disconnect the mains plug before all work is carried out.

NOTICE

Clean your product regularly after every usage – it prolongs the products lifespan and is a pre-requisite for a safe working environment.

Repair jobs shall be performed by respectively trained professionals only.

The products do not require any maintenance. Regularly check that the warning and safety instructions are present on the product and that they are perfectly legible

11.2 Cleaning

• Remove dirt and dust from the housing with a paint brush or dry cloth.
• Keep the ventilation slits clean and dustfree.

11.3 Storage

• Store the charger in a dry and frost-free place (10-25 °C).
• Store the battery and the charger separately.

11.4 Disposal

Do not dispose the unit in residual waste. Contact your local authorities for information regarding the available disposal options. When you buy at your local dealer for a replacement unit, the latter is obliged to exchange your old.

12 ERSATZTEILE / SPARE PARTS

With original ZIPPER spare parts you use parts that are attuned to each other shorten the installation time and elongate your products lifespan.

I M P O R T A N T

The installation of other than original spare parts voids the warranty!

So you always have to use original spare parts

When you place a spare parts order please use the service formula you can find in the last chapter of this manual. Always take a note of the machine type, spare parts number and part name. We recommend to copy the spare parts diagram and mark the spare part you need.

Or use the electronic ordering opportunity via the spare parts catalogue or spare parts request form on our homepage

You find the order address in the preface of this operation manual.

(EN) For electronic spare-parts catalogue please refer to our homepage (spare-parts)

Company ZIPPER Maschinen GmbH grants for mechanical and electrical components a warranty period of 2 years for amateur use; and warranty period of 1 year for professional use, starting with the purchase of the final consumer. In case of defects during this period, which are not excluded by paragraph 3, ZIPPER will repair or replace the machine at its own discretion.

2.) Report:

In order to check the legitimacy of warranty claims, the final consumer must contact his dealer. The dealer has to report in written form the occurred defect to ZIPPER. If the warranty claim is legitimate, ZIPPER will pick up the defective machine from the dealer. Returned shippings by dealers which have not been coordinated with ZIPPER, will not be accepted and refused.

3.) Regulations:

a) Warranty claims will only be accepted, when a copy of the original invoice or cash voucher from the trading partner of ZIPPER is enclosed to the machine. The warranty claim expires if the accessories belonging to the machine are missing.
b) The warranty does not include free checking, maintenance, inspection or service works on the machine. Defects due to incorrect usage of the final consumer or his dealer will not be accepted as warranty claims either. Some examples: usage of wrong fuel, frost damages in water tanks, leaving fuel in the tank during the winter, etc.
c) Defects on wear parts are excluded, e.g. carbon brushes, collection bags, knives, cylinders, cutting blades, clutches, sealings, wheels, saw blades, splitting crosses, riving knives, riving knife extensions, hydraulic oils, oil/air/fuel filters, chains, spark plugs, sliding blocks, etc.
d) Also excluded are damages on the machine caused by incorrect or inappropriate usage, if it was used for a purpose which the machine is not supposed to, ignoring the user manual, force majeure, repairs or technical manipulations by not authorized workshops or by the customer himself, usage of non-original ZIPPER spare parts or accessories.
e) After inspection by our qualified personnel, resulted costs (like freight charges) and expenses for not legitimated warranty claims will be charged to the final customer or dealer.
f) In case of defective machines outside the warranty period, we will only repair after advance payment or dealer's invoice according to the cost estimate (incl. freight costs) of ZIPPER.
g) Warranty claims can only be granted for customers of an authorized ZIPPER dealer who directly purchased the machine from ZIPPER. These claims are not transferable in case of multiple sales of the machine.

4.) Claims for compensation and other liabilities:

The liability of company ZIPPER is limited to the value of goods in all cases. Claims for compensation because of poor performance, lacks, damages or loss of earnings due to defects during the warranty period will not be accepted. ZIPPER insists on its right to subsequent improvement of the machine.

PRODUKTBEOBACHTUNG

Product monitoring form

We monitor the quality of our delivered products in the frame of a Quality Management policy.

Your opinion is essential for further product development and product choice. Please let us know about your:

• Impressions and suggestions for improvement.
• experiences that may be useful for other users and for product design
• Experiences with malfunctions that occur in specific operation modes

We would like to ask you to note down your experiences and observations and send them to us via FAX, E-Mail or by post:

Erworben von / purchased from:

E-Mail/ e-mail:

Please describe amongst others in the problem: What has cause the problem/defect, what was the last activity before you noticed the problem/defect? For electrical problems: Have you had checked you electric supply and the machine already by a certified electrician?

3. Bitte beachten

/ Additional information

INCOMPLETELY FILLED SERVICE FORMS CANNOT BE PROCESSED! FOR GUARANTEE CLAIMS PLEASE ADD A COPY OF YOUR ORIGINAL SALES / DELIVERY RECEIPT OTHERWISE IT CANNOT BE ACCEPTED. FOR SPARE PART ORDERS PLEASE ADD TO THIS SERVICE FORM A COPY OF THE RESPECTIVE EXPLODED DRAWING WITH THE REQUIRED SPARE PARTS BEING MARKED CLEARLY AND UNMISTAKABLE. THIS HELPS US TO IDENTIFY THE REQUIRED SPARE PARTS FASTLY AND ACCEL- LERATES THE HANDLING OF YOUR INQUIRY.