MK212M Shuttle - Compressor Fini - Free user manual and instructions
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| Product Type | Compressor (Reciprocating Piston, Oil-lubricated) |
| Brand | Fini |
| Model | MK212M Shuttle |
| Max Operating Pressure | 8-10 bar (adjustable via pressure reducer) |
| Max Motor Power | 2 HP |
| Power Supply | Single phase (check nameplate for specific voltage and frequency) |
| Air Delivery | See product nameplate for l/min or cfm |
| Recommended Oil | Shell Rimula D Extra 15W-40, AGIP Dicrea 100, Castrol Aircol PD100, Mobil Rarus 427 |
| Duty Cycle | Intermittent duty; max 50% cycle, continuous operation not exceeding 15 minutes |
| Overload Protection | Automatic resettable overload cutout |
| Pressure Control | Automatic pressure switch with adjustable min/max (min ~2 bar below max) |
| Safety Valve | Yes, on tank |
| Operating Temperature Range | +5°C to +45°C |
| Cooling System | Air-cooled via finned cylinder heads and intercooler |
| Standard Accessories Included | Oil dipstick, wheels, vibration-damping pad, suction filter, manual |
| Oil Level Check | Weekly; keep between min and max marks on dipstick |
| Condensation Drain | Weekly; drain from cock under tank or pressure reducer |
| Suction Filter Maintenance | Monthly; clean or replace filtering component |
| Oil Change Interval | First after 50 hours, then every 6 months |
| Transport Precautions | Do not move with tank under pressure; keep incline under 15° |
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USER MANUAL MK212M Shuttle Fini
How to use this instructions manual ....E/2
Symbols used in this manual ....E/2
Service and spare parts ...... E/2
Product identification E/2
1 MAIN INFORMATION
1.1 Description ...... E/3
1.2 Expected use ...... E/3
1.3 Standard accessories supplied E/3
1.4 Safety general warnings ...... E/4
1.4.1 What you MUST DO ....E/4
1.4.2 What you MUST NOT DO E/4
2 TRANSPORT AND HANDLING
2.1 Unpacking ...... E/5
2.2 Packing disposal E/5
3 SETTING UP
3.1 Positioning..... E/6
3.2 Installation E/6
3.3 Starting E/6
3.4 Overload cutout E/7
3.5 How to adjust working pressure E/7
4 MAINTENANCE
4.1 Warning E/8
4.2 Operations (after first 50 w.h.) E/8
4.3 Weekly operations E/8
4.4 Monthly operations ...... E/8
4.5 Operations every 6 months or 500 hours E/9
4.6 Operations every 2 years
2000 hours ...... E/9
4.7 Scheduled maintenance table E/9
4.8 Recommended oils E/9
5 TROUBLESHOOTING ...... E/10
FOREWORD
How to use this instructions manual
This manual is an integral part of your compressor, and shall be kept with it for future reference.
Retain this manual in a suitable place and when consulting it, take care of not spoiling it.
Should your compressor be resold, entrust it to the new owner who will obviously need the information contained.
Before starting the compressor read this manual carefully so as to understand the contents clearly; consult it whenever any doubt arise.
This manual contains information useful for your safety. Follow the indications contained in it and perform the recommended procedures which, if not properly observed, could result in damage to equipment or could cause personal injury.
Moreover, you will find useful information which will make the use and maintenance of your compressor easier.
Should the manual be lost, ask for a new copy.
This manual does not include the spare parts list, which is available by our Authorized Resellers.
Symbols used in this manual
In order to make evident same special information, the following symbols are used:
WARNING
It refers to safety instructions to be complied with in order to ensure maximum safety conditions to the operator as well as to people in the working area.
NOTE
Recommended instructions or precautionary measures to facilitate maintenance operations or to clarify special operations.
Symbols indicating operations to be carried out by specialized personnel only.
Service and Spare Parts
In case of replacement of any part of your compressor, use only ORIGINAL SPARE PARTS.
Contact any Authorized Service Centre which, having its own stock, will supply you at its best.
Imitation spare parts hide potential risks including the risk of injuries to people. In order to grant you efficient service or to remove any doubt, when asking for information always quote model, type and serial number of your compressor, which are printed on the cover of this manual and on the compressor's nameplate.
Product identification
The compressor Your have purchased has its own CE plate showing the following data:
1) Manufacturer's data
2) CE mark – year of manufacture
3) TYPE = name of the compressor
CODE = compressor code
SERIAL NO. = serial number of the compressor
You have purchased (to be always mentioned when calling for technical assistance)
4) air delivered by the compressor expressed in (/min) and (cfm)
5) max. operating pressure (bar and PSI) compressor noise level in dB(A)
1.MAIN INFORMATION
6) electric data: voltage (V/ph), frequency (Hz), absorption (A) - power (HP and kW), rotations per minute (Rpm).
7) other approvals
1.1 Description
All compressors described in this manual are specially designed and manufactured for any use requiring easiness, solidity, handiness, and proper power for universal use. They are thought for hobbysts and craftsmen, who need a source of compressed air anywhere.
The max. pressure allowed for this type of compressors ranges from max. 8÷10 bar, while power gets up to 2 HP.
All UE compressors are equipped with receivers according to EEC 87/404 Specifications. Compressors equipped with bare pump units FD2000, FD2500, OL185, OL195, OL230, MK6, FD9200, FD9300 and SF2500, have been designed and built for intermittent duty applications. Compressors are equipped with an overload cut-out which trips automatically and cuts off power when safety limits are reached. However, we recommend that compressor duty cycle never exceed 50% and continuous operation never exceed 15 minutes.
1.2 Expected use
In addition to pneumatic tools, your compressor may be connected to several accessories suitable for blowing, washing and spraying.
For technical specifications and detailed instructions, please see the instructions provided for each accessory equipment.
1.3 Standard Accessories Supplied (Fig. 1)
•Manual for Use and Maintenance
- Oil Dipstick
- Wheels, Vibration-damping Pad, Suction Filter (if not already fitted)
- Technical Data Sheet (size and weight).
1.MAIN INFORMATION
1.4 Safety general warnings
Before operating your compressor read this Manual very carefully.
Your compressor was thought, manufactured and arranged for the operations depicted below. Any other use is not allowed.
The MANUFACTURER assumes no responsibility for any damages resulting from improper use of for not compliance with the instructions described in this manual.
Learn how to use all controls and how to stop the compressor suddenly.
Before carrying out any service or routine operation to your compressor, ensure the power has been cut off and all pressure has been released from the tank, so as to prevent any sudden unexpected re-start.
After any maintenance operation, make sure all components have been fitted correctly.
Before switching on the compressor, in order to ensure working safety, always follow the recommended procedures described in the § Installation.
Keep out children or animals from the operating area so as to prevent damages or injuries caused by any accessory connected to your compressor.
Read carefully the instructions regarding the accessory fitted; moreover, if you mount the spray gun, ensure that the area is provided with proper air change system.
An operator working close to the compressor should wear ear protection devices.
1.4.2 WHAT YOU MUST NOT DO:
Do not spray in closed areas or near naked flames.
Do not touch the cylinder heads, the cooling fins, and the feed pipe. During operation, because of the high temperature achieved, those parts keep hot for a certain time even after switching off the compressor.
Do not leave inflammable, nylon objects, or cloths near the compressor.
Do not move the compressor with the tank under pressure.
Do not use the compressor with the supply cord damaged or with precarious electric connection.
Do not direct the air jet towards people or animals.
Do not allow anyone to operate the compressor unless he/she has received correct instructions.
Do not hit the flywheel and the fans with metallic or sharp objects as they could break during operation.
Do not operate the compressor without air filter.
Do not carry out any repair or adjustment operations on safety valve and tank.
Do not use the compressor in a potential explosive environment.
Do not connect a hose which has a flow rate lower than that of the compressor to the air outlet cock.
Do not use the compressor at temperatures lower than O°C (temp. range: +5°C / +45°C).
2. TRANSPORT AND HANDLING
2.1 Unpacking
Machines with tank up to 50 l:
Although the packing case is not really heavy, be sure that you do not hurt people or things when you handle it. No special equipment is required to move the packing, i.e. put your hands into the suitable slots in the case and lift the compressor.
Wear protective gloves and cut with scissors or pliers the straps on the case.
Remove with the pliers the metallic points when applied. Open the upper flaps, lift carefully the compressor, and place it onto the work table. For compressors with tank capacity higher than 25 liters the help of another person is recommended.
Machines with tank 100-l:
This machine is supplied on a wooden pallet and protected by a top paper cover. Wear safety gloves and cut straps with scissors and withdraw the paper from the machine top.
Hoist the compressor using a means with a suitable lifting power.
Fit the wheels and/or the anti-vibrating elements (fig.3).
Pay attention to the accessories contained into the packing case, then verify the perfect integrity of your compressor.
2.2 Packing disposal
Save the packing material in case you ever need to transport the compressor in the future. We recommend that you store the packing in a safe location, at least within the period of the guarantee. In case of need, it will be easier to send the compressor to the service centre.
Afterwards, put it into the care of the company or board in charge of elimination.
3.SETTING-UP
3.1 Positioning
In order to avoid damaging the compressor, do not incline the compressor transversally or longitudinally more than 15° (Fig.2).
In order to facilitate maintenance and cleaning operations and to ensure proper air flow, rear ventilation grills of compressors shall be fitted or positioned at least at 50 cm from any obstacles which may prevent air from flowing out correctly.
3.2 Installation
All compressors are delivered only after a successful testing period at the factory. In order to get the best performances from your compressor, follow the indications hereunder.
• Install the wheels and the vibration-damping pad (Fig. 3), then remove plug from the compressor head and screw in the suction filter (if not already fitted) (Fig. 4).
- Remove plug from guard cover and fit the oil dipstick (Fig. 5).
•Make sure that the level of oil ranges between the max. and min. mark of the dipstick (Fig.5).
After the first 5 working hours, replace the oil with one of those listed in the table (see § 4.8).
Check that mains power corresponds to the power data written on the label and make sure that the power mains is protected by a switch provided with plug fuses and ground connection.
Please note that the compressor is equipped with a plug type EEC 7. If any adaptation is necessary, in accordance with local voltage requirements, have the plug replaced by a qualified electrician.
3.3 Starting
After completing the installation your compressor is ready to work. Make sure the main switch is in position "OFF" (Fig. 6).
- Plug in the equipment and start up the compressor by turning the pressure switch to position "ON" (Fig. 6).
- When starting the compressor for the first time, leave it running for about 10 minutes with air cocks A completely open (Fig. 7). After such a time, close cock A and make sure that pressure in the tank is properly delivered and the compressor stops automatically when the max. pressure value allowed - written on the plate and shown on the manometer B - is achieved (Fig. 7).
- Now you may appreciate the easiness of use of your compressor. The pressure switch C (Fig. 7), which stops the motor when the max. pressure allowed is achieved,
3.SETTING-UP
makes the compressor start again when pressure goes below the minimum threshold (about 2 bar less than the max. pressure).
- Never stop the compressor by unplugging it; rather turn OFF the switch located on the pressure switch (Fig. 6). The compressed air inside the compressor head will flow out and will make the re-start easier.
When the compressor runs correctly, you note:
a) a whistle of compressed air whenever the motor stops,
b) a protracted whistle (about 20-30 seconds) whenever you start the compressor with no pressure in the tank.
3.4 Overload cutout
Your compressor is equipped with an overload cutout (Fig. 8) which operates as a safety device to protect the motor.
When the motor overheats because of any fault arisen, the overload cutout automatically releases and cuts off power (position OFF), thus preventing motor from being damaged.
Wait a few minutes (about 5) before resetting the device, then start working again.
If you restart the compressor and the overload cutout releases again, turn the main switch to position OFF, unplug the equipment, and contact any Authorized Service Centre.
3.5 How to adjust working pressure (Fig.9)
In order to use all accessories at their best, see in the manual the rated pressure value of the accessory you are going to use.
By means of the pressure reducer A you can adjust delivery compressed air pressure.
Simply turn the knob clockwise to increase pressure and anti-clockwise to reduce it. The pressure setting will appear on the manometer B.
After having used your compressor, set pressure to zero, so as to avoid damaging the pressure reducer.
4.MAINTENANCE
4.1 Warning
In order to keep your compressor in good working conditions we recommend you to perform periodical servicing operations.
Before performing any maintenance operation, switch off the compressor and make all air in the tank release.
4.2 Operations to be carried out after the first 50 working hours
- Check that all screws are properly tight, paying special care to the head and crank case (Fig. 10).
-Replace the lubricant (see § 4.5) with one of the recommended oil listed in the table (see § 4.8).
Never mix different oils together. Do not use non-detergent oils or low quality oils as they have very poor lubricating properties.
Do not pour out oil in the environment, rather apply to the body in charge of the collection.
4.3 Weekly operations:
- Check the oil level and if necessary, top up. Do not exceed the mark corresponding to the max. level (Fig. 11). Otherwise, make sure the oil does not drop below the minimum, so as to avoid any damage or seizure.
- Drain condensation by opening the cock located under the tank (Fig. 12) or under the pressure reducer supplied); as soon as air flows out, turn off the cock.
4.4 Monthly operations:
(Or more frequently, if the compressor operates in very dusty areas)
Remove the suction filter and replace or clean the filtering component (Fig. 13).
Do not operate the compressor without the suction filter fitted, as foreign bodies or dust could seriously damage the inside components.
4.MAINTENANCE
4.5 Operations to be carried out every 6 months:
• In order to change the oil, remove the dipstick and unscrew the screw A (Fig. 14), then make oil drop into a container.
You should perform that operation when the compressor is hot so as to allow the oil sump to drain rapidly and completely. Tighten screw A in its housing and pour oil up to the max. level (for proper quantity, see the oil table enclosed to the instructions book).
Do not pour out oil in the environment.
Contact the body in charge of the collection.
- It is advisable to clean all the finned parts of your compressor, so as to keep the cooling system efficient and to ensure a long work life to your equipment (Fig. 15).
4.6 Operations to be carried out every 2 years:
- Check the non-return valve and if necessary replace the seal D (Fig. 16).
- Check intake and delivery valves.
4.7 Scheduled maintenance table
Every Every Every Every
Maintenance operations week month 6 months year
Checking the oil level X
Draining the condensation X
Cleaning the intake filter X
Geneal cleaning of compressor X X
Replacing the oil X X
4.8 Recommended oils
RECOMMENDED OILS FOR COMPRESSORS, (suitable for room temperature from +5°C and +25°C)
SHELL Rimula D Extra 15W-40
AGIP Dicrea 100
API CM-8X
BP Energol CS100
CASTROL Aircol PD100
ESSO Exxc Olub H150
FUCHX Renolin 104L VG100
IP Calatia Oil ISO 100
MOBIL Rarus 427
TOTAL Dacnis P100
Room temperature below +5°C: ISO 68
Room temperature above +25°C: ISO 150.
5.TROUBLESHOOTING
| Fault | Cause | Remedy |
| Pressure drop in the tank. | Air leaks at connections. | Make the compressor get to maximum pressure.Switch it offand brush a soapy water solution onto all connections. Look carefully for air bubbles flowing out.Tighten those connections where leaks are present.If the problem is still present, contact the after-sales service. |
| The pressure switch valve leaks when the compressor is idle. | Non-return valve seal defective. | Make air in the tank flow out. Then remove the non-return valve plug and clean the seat. If necessary replace the seal D, then mount again all components (Fig. 16). |
| The pressure switch valve leaks when the compressor has been running for more than 1 minute. | Failure of the empty-start valve. | Replace the valve |
| The compressor stopped and does not start. | Overload cutout operated because of motor overheating. | By the pressure switch cut off voltage and press the button to start (Fig.8). If the overload cutout operates again, contact a specialised technician. |
| The compressor stopped and does not start. | Winding bornt out. | Contact a specialised technician. |
| The compressor does not stop event though the max. pressure allowed has been reached; the safety valve operates. | Wrong operation or pressure switch broken. | Contact a specialised technician. |
| The compressor does not get to the set pressure and overheats too much. | Compressor head gasket broken or valve faulty. | Stop the compressor and contact a specialised technician. |
| The compressor is noisy with metallic clangs. | Bearing or bush seizure. | Stop the compressor and contact a specialised technician. |
- 1 MAIN INFORMATION
- 2 TRANSPORT AND HANDLING
- 3 SETTING UP
- 4 MAINTENANCE
- FOREWORD
- HOW TO USE THIS INSTRUCTIONS MANUAL
- SYMBOLS USED IN THIS MANUAL
- WARNING
- NOTE
- SERVICE AND SPARE PARTS
- PRODUCT IDENTIFICATION
- 1.MAIN INFORMATION
- 1.1 DESCRIPTION
- 1.2 EXPECTED USE
- 1.3 STANDARD ACCESSORIES SUPPLIED (FIG. 1)
- 1.4 SAFETY GENERAL WARNINGS
- 1.4.2 WHAT YOU MUST NOT DO
- TRANSPORT AND HANDLING
- 2.1 UNPACKING
- 2.2 PACKING DISPOSAL
- 3.SETTING-UP
- 3.1 POSITIONING
- 3.2 INSTALLATION
- 3.3 STARTING
- 3.4 OVERLOAD CUTOUT
- 3.5 HOW TO ADJUST WORKING PRESSURE (FIG.9)
- 4.MAINTENANCE
- 4.1 WARNING
- 4.2 OPERATIONS TO BE CARRIED OUT AFTER THE FIRST 50 WORKING HOURS
- 4.3 WEEKLY OPERATIONS
- 4.4 MONTHLY OPERATIONS
- 4.5 OPERATIONS TO BE CARRIED OUT EVERY 6 MONTHS
- DO NOT POUR OUT OIL IN THE ENVIRONMENT
- 4.6 OPERATIONS TO BE CARRIED OUT EVERY 2 YEARS
- 4.7 SCHEDULED MAINTENANCE TABLE
- 4.8 RECOMMENDED OILS
Brand : Fini
Model : MK212M Shuttle
Category : Compressor