HC24X - Compressor Herkules - Free user manual and instructions

USER MANUAL HC24X Herkules

Black HERKULES air compressor with visible branding and wheels (no text-heavy elements)

DE	KompressorOriginalbedienungsanleitung	4
GB	CompressorTranslation of original instruction manual	18
FR	CompresseurTraduction des instructions d'origine	29

1 2 3 4 5 6 7 8 9 5.1 5.2 5.3

2 10b a

2.1 a b 10

3 c d e 8

4 10 11

5 4 2 3

Günzburger Straße 69

D-89335 Ichenhausen

Verehrter Kunde

Homepage: https://www.scheppach.com/de/service

https://www.scheppach.com/de/service scheppach

Explanation of the symbols on the device

	Before commissioning, read and observe the operating manual and safety instructions!
	Wear respiratory protection!
	Wear hearing protection! Excessive noise can result in a loss of hearing.
	Warning against hot parts!
	Warning against electrical voltage!
	Warning! The equipment is remote-controlled and may start-up without warning.
	Do not expose the machine to rain. The device may only be stationed, stored and operated in dry ambient conditions.
	Specification of the sound power level in dB.
	The product complies with the applicable European directives.

Table of contents: Page:

1. Introduction....20
2. Product description (fig. 1 - 5)....20
3. Scope of delivery 20
4. Proper use 21
5. General safety instructions.... 21
6. Technical data.... 24
7. Before commissioning 24
8. Attachment and operation 24
9. Commissioning 24
10. Electrical connection 25
11. Cleaning, maintenance, storage and ordering spare parts.... 25
12. Disposal and recycling.... 27
13. Troubleshooting 28

1. Introduction

Manufacturer:

Scheppach GmbH

Günzburger Straße 69

D-89335 Ichenhausen

Dear Customer

We hope your new device brings you much enjoyment and success.

Note:

In accordance with the applicable product liability laws, the manufacturer of this device assumes no liability for damage to the device or caused by the device arising from:

• Improper handling
• Failure to comply with the operating instructions
  • Repairs carried out by third parties, unauthorised specialists
  • Installing and replacing non-original spare parts
• Application other than specified
• Failure of the electrical system in the event of the electrical regulations and VDE provisions 0100, DIN 57113 / VDE0113 not being observed

Note:

Read through the complete text in the operating manual before installing and commissioning the device.

This operating manual should help you to familiarise yourself with your device and to use it for its intended purpose.

The operating manual includes important instructions for safe, proper and economic operation of the device, for avoiding danger, for minimising repair costs and downtimes, and for increasing the reliability and extending the service life of the device.

In addition to the safety instructions in this operating manual, you must also observe the regulations applicable to the operation of the device in your country. Keep the operating manual at the device, in a plastic sleeve, protected from dirt and moisture. They must be read and carefully observed by all operating personnel before starting the work.

The device may only be used by personnel who have been trained to use it and who have been instructed with respect to the associated hazards. The required minimum age must be observed.

In addition to the safety instructions in this operating manual and the separate regulations of your country, the generally recognised technical rules relating to the operation of such machines must also be observed.

We accept no liability for accidents or damage that occur due to a failure to observe this manual and the safety instructions.

2. Product description (fig. 1 - 5)

1. Handle
2. Quick coupling
3. Pressure regulator
4. Pressure gauge
5. Safety valve
6. On/off switch
7. Pressure vessel
8. Wheel (2x)
9. Air filter insert
10. Foot
11. Drain screw

a. Screw (foot)
b. Nut (foot)
c. Nut (wheels)
d. Spring washer (wheels)
e. Screw (wheels)

3. Scope of delivery

ATTENTION!

The device and the packaging material are not children's toys! Do not let children play with plastic bags, films or small parts! There is a danger of choking or suffocating!

• 1x Screw (foot)
• 1x Nut (foot)
• 2x Nut (wheels)
  • 2x Spring washer (wheels)

• 2x Screw (wheels)

• Open the packaging and carefully remove the device.

• Remove the packaging material, as well as the packaging and transport safety devices (if present).
• Check whether the scope of delivery is complete.
• Check the device and accessory parts for transport damage.

1. Do not use the cable for purposes for which it is not intended

- Do not use the cable to pull the plug out of the outlet. Protect the cable from heat, oil and sharp edges.

1. Take care of your tools

- Keep your compressor clean in order to work well and safely.

– Follow the maintenance instructions.

- Check the connection cable of the power tool regularly and have it replaced by a recognised specialist when damaged.

- Check extension cables regularly and replace them when damaged.

1. Pull the connector out of the socket

- When the electric tool is not in use, prior to maintenance and when replacing tools.

1. Avoid inadvertent starting

- Make sure that the switch is switched off when plugging the plug into an outlet.

1. Use extension cables for outdoors

- Only use approved and appropriately identified extension cables for use outdoors.

- Only use cable reels in the unrolled state.

1. Always remain attentive

- Pay attention to what you are doing. Remain sensible when working. Do not use the power tool when you are distracted.

1. Check the power tool for potential damage

- Protective devices or other parts with minor damage must be carefully inspected to ensure that they function correctly and as intended prior to continued use of the power tool.

- Check whether the moving parts function faultlessly and do not jam or whether parts are damaged. All parts must be correctly mounted and all conditions must be fulfilled to ensure fault-free operation of the power tool.

- Damaged protective devices and parts must be properly repaired or replaced by a recognised workshop, insofar as nothing different is specified in the operating manual.

- Damaged switches must be replaced at a customer service workshop.

- Do not use any faulty or damaged connection cables.

- Do not use any power tool on which the switch cannot be switched on and off.

1. Have your power tool repaired by a qualified electrician

- This power tool conforms to the applicable safety regulations. Repairs may only be performed by an electrician using original spare parts. Otherwise accidents can occur.

1. Attention!

- For your own safety, only use accessories and additional equipment that are indicated in the operating manual or have been recommended or indicated by the manufacturer. Use of other tools or accessories that those recommended in the operating manual or in the catalogue could represent a personal danger to you.

1. Noise

– Wear hearing protection when using the compressor.

1. Replacing the connection line

- If the connection line is damaged, it must be replaced by the manufacturer or an electrician to avoid danger. There is a risk of electric shock.

1. Inflating tyres

- Check the tyre pressure immediately after filling using a suitable pressure gauge, e.g. at a petrol station.

1. Street-legal compressors in construction site operation

- Ensure that all hoses and fixtures are suitable for the maximum permissible working pressure of the compressor.

1. Set-up location

- Only set up the compressor on a flat surface.

1. It is recommended to equip the feed hoses with a safety cable in case of pressure above 7 bar, e.g. using a wire cable.

2. Avoid over-stressing the piping system by using flexible hose connections to prevent kinking.

3. Use a residual current circuit breaker with a trigger current of 30 mA or less. Use of an RCD reduces the risk of electric shock.

⚠ WARNING! This device generates an electromagnetic field during operation. This field can impair active or passive medical implants under certain circumstances.

In order to prevent the danger of serious or deadly injuries, we recommend that persons with medical implants consult with their physician and the manufacturer of the medical implant prior to operating the device.

ADDITIONAL SAFETY INSTRUCTIONS

Observe the corresponding operating manuals of the respective compressed air tools / compressed air attachments! The following general instructions must also be observed:

Safety instructions for working with compressed air and blasting guns

• Ensure there is sufficient distance to the product, at least 2.50 m, and keep the compressed air tools / compressed air attachments away from the compressor during operation.
• The compressor pump and lines can become very hot during operation. Touching these parts will burn you.
• The air which is sucked in by the compressor must be kept free of impurities that could cause fires or explosions in the compressor pump.
• When releasing the hose coupling, hold the hose coupling piece with your hand. This way, you can protect yourself against injury from the rebounding hose.
• Wear safety goggles and a respirator when working with the compressed air pistol. Dusts are harmful to health! Foreign objects or blown off parts can easily cause injuries.
• Do not blow at people with the blow-out pistol and do not clean clothes while being worn. Danger of injury!

Safety instructions when using spraying attachments (e.g. paint sprayers):

• Keep the spray attachment away from the compressor when filling so that no liquid comes into contact with the compressor.
• Never spray in the direction of the compressor when using the spraying attachments (e.g. paint sprayers). Moisture can lead to electrical hazards!
• Do not process any paints or solvents with a flash point below 55^ C. Risk of explosion!
• Do not heat up paints or solvents. Risk of explosion!
• If hazardous liquids are processed, wear protective filter units (face guards). Also, adhere to the safety information provided by the manufacturers of such liquids.

• The details and designations of the Ordinance on Hazardous Substances, which are displayed on the outer packaging of the processed material, must be observed. Additional protective measures are to be undertaken if necessary, particularly the wearing of suitable clothing and masks.

• Do not smoke during the spraying process and/or in the work area. Risk of explosion! Paint vapours are easily combustible.

• Never set up or operate the equipment in the vicinity of a fire place, open lights or sparking machines.
• Do not store or eat food and drink in the work area. Paint vapours are harmful to your health.
• The work area must exceed 30 m ^3 and sufficient ventilation must be ensured during spraying and drying.
• Do not spray against the wind. Always adhere to the regulations of the local police authority when spraying combustible or hazardous materials.
• Do not process media such as white spirit, butyl alcohol and methylene chloride with the PVC pressure hose. These media will destroy the pressure hose.
• The work area must be separated from the compressor so that it cannot come into direct contact with the working medium.

Operation of pressure vessels

• Anyone who operates a pressure vessel must keep this in good working order, operate and monitor it correctly, perform the necessary maintenance and servicing works immediately and implement safety measures as required according to the circumstances.
• The regulatory authority can instruct necessary monitoring measures in individual cases.
• A pressure vessel must not be operated if it exhibits a defect that poses a danger to personnel or third parties.
• Check the pressure vessel for rust and damage each time before use. The compressor shall not be operated if the pressure vessel is damaged or rusty. If you discover damage, please contact the
  customer service workshop.

Residual risks

Remain attentive at all times when working, and keep third parties at a safe distance from your work area.

Even when this power tool is operated properly, residual risks still remain. Residual risks can be minimised if the “safety instructions” and the “Proper use” are observed along with the whole of the operating instructions.

The following hazards may arise in connection with the design and construction of this power tool:

• Health hazard due to electrical power, with the use of improper electrical connection cables.
- Avoid accidental start-ups of the machine: The operating button may not be pressed when inserting the plug in a socket.
- Hearing damage if suitable hearing protection is not worn.
- Dirt particles, dust etc. can get into the eyes or face despite wearing safety goggles.
• Inhaling swirled up particles.

Keep these safety instructions in a safe place.

6. Technical data

Mains power connection 220 - 240 V\~ / 50 Hz

Motor power 1200 W
Operating mode S3 25%
Compressor speed 3800 rpm
Pressure vessel capacity	24 l
Operating pressure approx. 8 bar
Theo. Suction capability	ca. 180 l/min
Theo. Power output	ca. 96 l/min
Protection category	IP30
Device weight	approx. 15 kg
Max. installation altitude (above sea level)	1000 m

The noise emission values have been determined in accordance with EN ISO 3744.

Wear hearing protection.

Excessive noise can result in a loss of hearing.

⚠ Warning: Noise can have serious effects on your health. If the machine noise exceeds 85 dB, please wear suitable hearing protection.

Sound power level L_wA	97 dB
Sound pressure level L_pA	76.17 dB
Uncertainty K_wA/pA	0.73 dB

7. Before commissioning

• Before connecting the machine, make certain that the data on the type plate matches with the mains power data.
• Check the device for transport damage. Report any damage immediately to the transport company which was used to deliver the compressor.
  • Install the compressor near the point of consumption.
• Avoid long air lines and supply lines (extension cables).
  • Make sure that the intake air is dry and free of dust.
• Do not deploy the compressor in damp or wet areas.
• Operate the compressor only in suitable areas (well ventilated, ambient temperature +5°C to 40°C). There must be no dust, acids, vapours, explosive gases or inflammable gases in the room.
• The compressor is designed to be used in dry rooms. It is prohibited to use the compressor in areas where work is conducted with sprayed water.
• The compressor may only be used outdoor briefly when the ambient conditions are dry.
• The compressor must always be kept dry and must not be left outdoors after work is complete.

8. Attachment and operation

⚠ Attention!

Always make sure the device is fully assembled before commissioning!

You require the following for assembly:

- Open-ended spanner (not included in the scope of delivery)

8.1 Installing the foot (Fig. 2 / 2.1)

• Fit the foot (10) provided as shown in Figure 2.1.

8.2 Fitting the wheels (Fig. 3 / 3.1)

• Fit the wheels (8) provided as shown in Figure 3.1.

9. Commissioning

9.1 ON/OFF switch (Fig. 1)

Set the On/Off switch (6) to I to switch on the compressor. Set the On/Off switch to O to switch off.

9.2 Pressure adjustment: (Fig. 5)

The pressure at the manometer (4) is adjusted with the pressure regulator (3).

The pressure set can be utilised by connecting to the quick-coupling (2).

The vessel pressure can be read off at the pressure gauge (4).

The vessel pressure is taken at the quick-coupling (2).

9.3 Relieving the overpressure after work is complete

Release overpressure in the compressor by switching off the compressor and using up the compressed air still in the pressure vessel, e.g. with a compressed air tool running at idle or with an air blow gun.

9.4 Mains power connection

• The compressor is equipped with a mains cable with protective contact plug. This can be connected to any mains socket 230 V\~ / 50 Hz with an earth contact and that is protected at 16 A.
• Before commissioning, ensure that the mains voltage matches with the operating voltage and the machine's power rating on the type plate.
• Long supply cables, extensions, cable reels, etc. cause a drop in voltage and can impede motor start-up.
• In the case of temperatures below +5^ , motor starting can be endangered by sluggishness.

10. Electrical connection

The electrical motor installed is connected and ready for operation. The connection complies with the applicable VDE and DIN provisions. The customer's mains connection as well as the extension cable used must also comply with these regulations.

When working with spray attachments and during temporary use outdoors, the device must be connected to a residual current circuit breaker with a trigger current of 30 mA or less.

Damaged electrical connection cable.

The insulation on electrical connection cables is often damaged.

This may have the following causes:

- Pressure points, where connection cables are passed through windows or doors.

• Kinks where the connection cable has been improperly fastened or routed.
• Places where the connection cables have been cut due to being driven over.
• Insulation damage due to being ripped out of the wall outlet.
• Cracks due to the insulation ageing.

Such damaged electrical connection cables must not be used and are life-threatening due to the insulation damage.

Check the electrical connection cables for damage regularly. Ensure that the connection cables are disconnected from electrical power when checking for damage.

Electrical connection cables must comply with the applicable VDE and DIN provisions. Only use connection cables with designation H05VV-F.

The printing of the type designation on the connection cable is mandatory.

AC motor

• The mains voltage must be 230 V\~
• Extension cables up to 25 m long must have a cross-section of 1.5 mm ^2 .

Connections and repairs

Connections and repair work on the electrical equipment may only be carried out by electricians.

Please provide the following information in the event of any enquiries:

• Type of current for the motor
• Machine data - type plate
• Engine data - type plate

11. Cleaning, maintenance, storage and ordering spare parts

⚠ Attention!

Pull out the mains plug before carrying out any cleaning and maintenance work! Risk of injury from electric shock!

⚠ Attention!

Wait until the equipment has cooled down completely! Danger of burning!

⚠ Attention!

Always depressurise the equipment before carrying out any cleaning and maintenance work! Danger of injury!

11.1 Cleaning

• Keep protective devices, air vents and the motor housing as free of dust and dirt as possible.
• We recommend that you clean the device directly after every use.
• Rub the device clean with a clean cloth or blow it off with compressed air at low pressure.
• Clean the device at regular intervals using a damp cloth and a little soft soap. Do not use any cleaning products or solvents; they could attack the plastic parts of the device. Make sure that no water can penetrate the device interior.
• The hose and injection tools must be disconnected from the compressor before cleaning. The compressor must not be cleaned with water, solvents or similar.

11.2 Maintenance of the pressure vessel (Fig. 4)

⚠ Attention! To ensure a long service life for the pressure vessel (7), drain off the condensate after each use by opening the drain screw (11).

Release the vessel pressure at the quick-coupler (2) beforehand. The drain screw is opened by turning it counterclockwise (when looking at the screw on the bottom of the compressor) so that the condensate can be completely drained out of the pressure vessel. Then close the drain screw again (turn clockwise). Check the pressure vessel for rust and damage each time before use.

The compressor shall not be operated if the pressure vessel is damaged or rusty.

If you discover damage, please contact the customer service workshop.

⚠ Attention!

The condensate from the pressure vessel contains oil residue. Dispose of the condensate in an environmentally friendly manner at a suitable collection point.

11.3 Safety valve (Fig. 1)

The safety valve (5) is set to the maximum permissible pressure of the pressure vessel. It is not permitted to adjust the safety valve or to remove the connection lock (5.2) between the drain nut (5.1) and its cap (5.3). Actuate the safety valve every 30 operating hours but at least 3 times a year to ensure that it works when required. Turn the perforated drain nut (5.1) anticlockwise to open it, then pull the valve stem outwards by hand via the perforated drain nut (5.1) to open the safety valve outlet. Now, the valve audibly releases air. Then turn the drain nut clockwise again to tighten.

11.4 Storage

Store the device and its accessories in a dark, dry and frost-free place that is inaccessible to children. The optimum storage temperature lies between 5 and 30°C.

⚠ Attention!

Pull out the mains plug and ventilate the equipment and all connected pneumatic tools. Store the compressor in such a way that it cannot be used by unauthorised persons.

⚠ Attention!

Store the compressor only in a dry location which is not accessible to unauthorised persons. Always store upright, never tilted!

11.5 Transport

• Use the transport handle (1) to transport the device, and drive the compressor with it.
• When lifting the compressor, note its weight (see Technical data).
• Ensure that the load is well secured when transporting the compressor in a motor vehicle.

11.6 Ordering spare parts

Please provide the following information when ordering spare parts:

• Device type
  • Device article number
• Device ID number

- Replacement part number of the required replacement part

Service information

With this product, it is necessary to note that the following parts are subject to natural or usage-related wear, or that the following parts are required as

consumables.

Wearing parts*: Air filter

* may not be included in the scope of delivery!

Spare parts and accessories can be obtained from our Service Centre. To do this, scan the QR code on the front page.

12. Disposal and recycling

Notes for packaging

The packaging materials are recyclable. Please dispose of packaging in an environmentally friendly manner.

Notes on the electrical and electronic equipment act [ElektroG]

Electrical and electronic appliances do not belong in household waste, but should be collected and disposed of separately.

• Used batteries or rechargeable batteries are not installed permanently in the old appliance but be removed non-destructively before disposal. For disposal is regulated by the battery act.

• Owners or users of electrical and electronic devices are legally obliged to return them after use.
• The end user is responsible for deleting their personal data from the old device being disposed of!
• The symbol of the crossed-out dustbin means that waste electrical and electronic equipment must not be disposed of with household waste.
• Waste electrical and electronic equipment can be handed in free of charge at the following places:

- Public disposal or collection points (e.g. municipal works yards).

- Points of sale of electrical appliances (stationary and online), provided that dealers are obliged to take them back or offer to do so voluntarily.

- Up to three waste electrical devices per type of device, with an edge length of no more than 25 centimetres, can be returned free of charge to the manufacturer without prior purchase of a new device from the manufacturer or taken to another authorised collection point in your vicinity.

- For additional take-back conditions of the manufacturers and distributors, please contact the respective customer service.

- In the case of delivery of a new electrical device by the manufacturer to a private household, the latter may arrange for the free collection of the old electrical device upon request from the end-user.

• Get in contact with the manufacturer's customer service.
• These statements only apply to devices installed and sold in the countries of the European Union and which are subject to the European Directive 2012/19/EU. Different provisions may apply to the disposal of electrical and electronic appliances in countries outside the European Union.

13. Troubleshooting

Fault Possible cause Remedy
The compressor does not start.	Mains voltage is not available.	Check the cable, mains plug, fuse and socket.
	Mains voltage is too low.	Make sure that the extension cable is not too long. Use an extension cable with large enough wires.
	Outside temperature is too low.	Never operate with an outside temperature of below +5°C.
	Motor is overheated.	Allow the motor to cool down. If necessary, remedy the cause of the overheating.
The compressor starts but there is no pressure.	Non-return valve leaking. Replace the non-return valve.
	The seals are damaged.	Check the seals and have any damaged seals replaced by a service centre.
	Drain screw for condensate (11) leaking.	Tighten the screw by hand. Check the seal on the screw and replace if necessary.
The compressor starts, pressure is shown on the pressure gauge, but the tools do not start.	The hose connections have a leak.	Check the compressed air hose and tools and replace if necessary.
	A quick coupling has a leak. Check quick coupling, replace if necessary.
	Pressure set too low at pressure regulator (3).	Increase the set pressure with the pressure regulator.

Günzburger Straße 69

D-89335 Ichenhausen

Cher client,

EC Declaration of Conformity

x 2000/14/EG_2005/88/EG
	Annex V
	Annex VI Noise: measured LWA=96,0,3/3 dB(A); guaranteed LWA=97 dB(A) P = xx KW; L/Ø = cm Notified Body: Eurofins Product Testing Service (Shanghai) Co., Ltd. Notified Body No.:
2010/26/EU
Emission. No:

x 2006/42/EG
	Annex IV Notified Body: Notified Body No.: Certificate No.:

Standard references:

EN 1012-1:2010; EN 60204-1:2006+A1: 2009; EN 55014-1: 2017; EN 55014-2: 2015; EN 61000-3-2: 2014; EN 61000-3-3: 2013

This declaration of conformity is issued under the sole responsibility of the manufacturer.

The object of the declaration described above fulfils the regulations of the directive 2011/65/EU of the European Parliament and Council from 8th June 2011, on the restriction of the use of certain hazardous substances in electrical and electronic equipment.

Apparent defects must be notified within 8 days from the receipt of the goods. Otherwise, the buyer's rights of claim due to such defects are invalidated. We guarantee for our machines in case of proper treatment for the time of the statutory warranty period from delivery in such a way that we replace any machine part free of charge which provably becomes unusable due to faulty material or defects of fabrication within such period of time. With respect to parts not manufactured by us we only warrant insofar as we are entitled to warranty claims against the upstream suppliers. The costs for the installation of the new parts shall be borne by the buyer. The cancellation of sale or the reduction of purchase price as well as any other claims for damages shall be excluded.

Garantie FR