DPB182 - Saw MAKITA - Free user manual and instructions

USER MANUAL DPB182 MAKITA

Technical line drawing of a mechanical device with no visible text or symbols

2 1 3 Fig.1

1 2 3 Fig.5

Fig.2

Fig.6

A 1 B 2 Fig.3

1 2 A Fig.7

1 Fig.4

Fig.8 1 B A 2 3

Fig.9 1 2

✓ No Fig.10

Diagram illustrating correct and incorrect ways to switch a mechanical component, with checkmark and no symbol indicating selection.

Fig.11

Technical illustration of a mechanical assembly with hands operating a tool, showing a magnified inset (no text or symbols)

Mechanical assembly diagram showing hands operating a tool with a downward arrow indicating a process (no text or symbols present)

1 2 Fig.14

Technical line drawing of a mechanical assembly with labeled component '1' (no text or symbols beyond label)

Fig.16

SPECIFICATIONS

Model: DPB182
Max. cutting capacity Round workpiece 64 mm dia.
		Rectangular workpiece 64 mm x 64 mm
Blade speed 3.2 m/s (190 m/min)
Blade size Length 835 mm
	Width 13 mm
	Thickness 0.5 mm
Dimensions (L x W x H) without wheel cover 477 mm x 197 mm x 229 mm
Rated voltage D.C. 18 V
Net weight without wheel cover 3.8 - 4.1 kg

• Due to our continuing program of research and development, the specifications herein are subject to change without notice.
  • Specifications may differ from country to country.
• The weight may differ depending on the attachment(s), including the battery cartridge. The lightest and heaviest combination are shown in the table.

Applicable battery cartridge and charger

Battery cartridge	BL1815N / BL1820B / BL1830B / BL1840B / BL1850B / BL1860B
Charger	DC18RC / DC18RD / DC18RE / DC18SD / DC18SE / DC18SF / DC18SH / DC18WC

- Some of the battery cartridges and chargers listed above may not be available depending on your region of residence.

⚠ WARNING: Only use the battery cartridges and chargers listed above. Use of any other battery cartridges and chargers may cause injury and/or fire.

Intended use

The tool is intended for cutting in plastic and ferrous materials.

Noise

The typical A-weighted noise level determined according to EN60745-2-20:

Sound pressure level ( L_pA ): 79 dB (A)

Uncertainty (K): 3 dB (A)

The noise level under working may exceed 80 dB (A).

NOTE: The declared noise emission value(s) has been measured in accordance with a standard test method and may be used for comparing one tool with another.

NOTE: The declared noise emission value(s) may also be used in a preliminary assessment of exposure.

WARNING: Wear ear protection.
⚠ WARNING: The noise emission during actual use of the power tool can differ from the declared value(s) depending on the ways in which the tool is used especially what kind of workpiece is processed.
⚠ WARNING: Be sure to identify safety measures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time).

Vibration

The vibration total value (tri-axial vector sum) determined according to EN60745-2-20:

Work mode: cutting metal

Vibration emission (ah,cm): 2.5 m/s² or less

Uncertainty (K) : 1.5 m/s ^2

NOTE: The declared vibration total value(s) has been measured in accordance with a standard test method and may be used for comparing one tool with another.

NOTE: The declared vibration total value(s) may also be used in a preliminary assessment of exposure.

⚠ WARNING: The vibration emission during actual use of the power tool can differ from the declared value(s) depending on the ways in which the tool is used especially what kind of workpiece is processed.
⚠ WARNING: Be sure to identify safety measures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time).

Declarations of Conformity

For European countries only

The Declarations of conformity are included in Annex A to this instruction manual.

SAFETY WARNINGS

General power tool safety warnings

⚠ WARNING Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Cordless portable band saw safety warnings

1. Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring. Cutting accessories contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.

Additional Safety Warnings:

1. Use only blades which are listed in "SPECIFICATIONS".
2. Check the blade carefully for cracks or damage before operation. Replace cracked or damaged blade immediately.
3. Secure the workpiece firmly. When cutting a bundle of workpieces, be sure that all workpieces are secured together firmly before cutting.
4. Cutting workpieces covered with oil can cause the blade to come off unexpectedly. Wipe off all excess oil from workpieces before cutting.
5. Never use the cutting oil as a cutting lubricant. Use only Makita cutting wax.

6. Do not wear gloves during operation.

7. Hold the tool firmly with both hands.

8. Keep hands away from rotating parts.
9. When cutting metal, be cautious of hot flying chips.
10. Do not leave the tool running unattended.
11. Do not touch the blade or the workpiece immediately after operation; they may be extremely hot and could burn your skin.
12. Before operation, make sure that there is no buried object such as electric pipe, water pipe or gas pipe in the working area. Otherwise, the band saw blade may touch them, resulting an electric shock, electrical leakage or gas leak.

SAVE THESE INSTRUCTIONS.

WARNING: DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to safety rules for the subject product. MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.

Important safety instructions for battery cartridge

1. Before using battery cartridge, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.
2. Do not disassemble or tamper with the battery cartridge. It may result in a fire, excessive heat, or explosion.
3. If operating time has become excessively shorter, stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.

4. If electrolyte gets into your eyes, rinse them out with clear water and seek medical attention right away. It may result in loss of your eyesight.

5. Do not short the battery cartridge:

(1) Do not touch the terminals with any conductive material.
(2) Avoid storing battery cartridge in a container with other metal objects such as nails, coins, etc.
(3) Do not expose battery cartridge to water or rain.
A battery short can cause a large current flow, overheating, possible burns and even a breakdown.

1. Do not store and use the tool and battery cartridge in locations where the temperature may reach or exceed 50 °C (122 °F).

2. Do not incinerate the battery cartridge even if it is severely damaged or is completely worn out. The battery cartridge can explode in a fire.

3. Do not nail, cut, crush, throw, drop the battery cartridge, or hit against a hard object to the battery cartridge. Such conduct may result in a fire, excessive heat, or explosion.

4. Do not use a damaged battery.

5. The contained lithium-ion batteries are subject

to the Dangerous Goods Legislation requirements.

For commercial transports e.g. by third parties, forwarding agents, special requirement on packaging and labeling must be observed.

For preparation of the item being shipped, consulting an expert for hazardous material is required.

Please also observe possibly more detailed national regulations.

Tape or mask off open contacts and pack up the battery in such a manner that it cannot move around in the packaging.

1. When disposing the battery cartridge, remove it from the tool and dispose of it in a safe place. Follow your local regulations relating to disposal of battery.
2. Use the batteries only with the products specified by Makita. Installing the batteries to non-compliant products may result in a fire, excessive heat, explosion, or leak of electrolyte.
3. If the tool is not used for a long period of time, the battery must be removed from the tool.
4. During and after use, the battery cartridge may take on heat which can cause burns or low temperature burns. Pay attention to the handling of hot battery cartridges.
5. Do not touch the terminal of the tool immediately after use as it may get hot enough to cause burns.
6. Do not allow chips, dust, or soil stuck into the terminals, holes, and grooves of the battery cartridge. It may cause heating, catching fire, burst and malfunction of the tool or battery cartridge, resulting in burns or personal injury.
7. Unless the tool supports the use near high-voltage electrical power lines, do not use the battery cartridge near high-voltage electrical power lines. It may result in a malfunction or breakdown of the tool or battery cartridge.
8. Keep the battery away from children.

SAVE THESE INSTRUCTIONS.

CAUTION: Only use genuine Makita batteries.

Use of non-genuine Makita batteries, or batteries that have been altered, may result in the battery bursting causing fires, personal injury and damage. It will also void the Makita warranty for the Makita tool and charger.

Tips for maintaining maximum battery life

1. Charge the battery cartridge before completely discharged. Always stop tool operation and charge the battery cartridge when you notice less tool power.
2. Never recharge a fully charged battery cartridge. Overcharging shortens the battery service life.
3. Charge the battery cartridge with room temperature at 10 °C - 40 °C (50 °F - 104 °F). Let a hot battery cartridge cool down before charging it.

4. When not using the battery cartridge, remove it from the tool or the charger.

5. Charge the battery cartridge if you do not use it for a long period (more than six months).

FUNCTIONAL DESCRIPTION

CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before adjusting or checking function on the tool.

Installing or removing battery cartridge

CAUTION: Always switch off the tool before installing or removing of the battery cartridge.

CAUTION: Hold the tool and the battery cartridge firmly when installing or removing battery cartridge. Failure to hold the tool and the battery cartridge firmly may cause them to slip off your hands and result in damage to the tool and battery cartridge and a personal injury.

To install the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Insert it all the way until it locks in place with a little click. If you can see the red indicator as shown in the figure, it is not locked completely.

To remove the battery cartridge, slide it from the tool while sliding the button on the front of the cartridge.

▶ Fig.1: 1. Red indicator 2. Button 3. Battery cartridge

CAUTION: Always install the battery cartridge fully until the red indicator cannot be seen. If not, it may accidentally fall out of the tool, causing injury to you or someone around you.

⚠️ CAUTION: Do not install the battery cartridge forcibly. If the cartridge does not slide in easily, it is not being inserted correctly.

Indicating the remaining battery capacity

Only for battery cartridges with the indicator

Press the check button on the battery cartridge to indicate the remaining battery capacity. The indicator lamps light up for a few seconds.

▶ Fig.2: 1. Indicator lamps 2. Check button

Indicator lamps Remaining				capacity
Lighted Off	Blinking
				75% to 100%
				50% to 75%
				25% to 50%
Indicator lamps Remaining				capacity
Lighted Off	Blinking
				0% to 25%
				Charge the battery.
				The battery may have malfunctioned.

NOTE: Depending on the conditions of use and the ambient temperature, the indication may differ slightly from the actual capacity.

NOTE: The first (far left) indicator lamp will blink when the battery protection system works.

Tool / battery protection system

The tool is equipped with a tool/battery protection system. This system automatically cuts off power to the motor to extend tool and battery life. The tool will automatically stop during operation if the tool or battery is placed under one of the following conditions:

Overload protection

When the battery is operated in a manner that causes it to draw an abnormally high current, the tool automatically stops without any indication. In this situation, turn the tool off and stop the application that caused the tool to become overloaded. Then turn the tool on to restart.

Overdischarge protection

When the battery capacity is not enough, the tool stops automatically. In this case, remove the battery from the tool and charge the battery.

Protections against other causes

Protection system is also designed for other causes that could damage the tool and allows the tool to stop automatically. Take all the following steps to clear the causes, when the tool has been brought to a temporary halt or stop in operation.

1. Turn the tool off, and then turn it on again to restart.
2. Charge the battery(ies) or replace it/them with recharged battery(ies).
3. Let the tool and battery(ies) cool down.

If no improvement can be found by restoring protection system, then contact your local Makita Service Center.

Switch action

WARNING: Before installing the battery cartridge into the tool, always check to see that the switch trigger actuates properly and returns to the "OFF" position when released.

To prevent the switch trigger from accidentally pulled,

the trigger-lock button is provided.

To start the tool, depress the trigger-lock button from A side and pull the switch trigger. Release the switch trigger to stop. After use, press in the trigger-lock button from B side.

▶ Fig.3: 1. Trigger-lock button 2. Switch trigger

Lighting up the front lamp

CAUTION: Do not look in the light or see the source of light directly.

Pull the switch trigger to light up the lamp. The lamp keeps on lighting while the switch trigger is being pulled. The lamp goes out just after the switch trigger is released.

▶ Fig.4: 1. Lamp

NOTE: Do not apply impact to the lamp, which may cause damage or shorted service time to it.

NOTE: Use a dry cloth to wipe the dirt off the lens of the lamp. Be careful not to scratch the lens of the lamp, or it may lower the illumination.

ASSEMBLY

CAUTION: Always be sure that the tool is pitched off and the battery cartridge is removed before carrying out any work on the tool.

Installing or removing the band saw blade

CAUTION: Oil on the band saw blade can use the blade to slip or come off unexpectedly. Use off all excess oil with a cloth before install- the band saw blade.

CAUTION: Always wear protective gloves en handling the band saw blade.

CAUTION: Use caution when handling the and saw blade to avoid cut by the sharp edge of the blade teeth.

CAUTION: Keep your body away from the band saw blade when checking the blade movement.

CAUTION: When turning the blade tightening her clockwise to release the tension on the band w blade, point the tool downward because the nd saw blade may come off unexpectedly.

▶ Fig.5: 1. Tighten 2. Loosen 3. Blade tightening lever

To install the band saw blade:

1. Turn the blade tightening lever clockwise until it stops to loosen the wheel.
2. Match the direction of the arrows on the band saw blade and on the wheels.
3. Insert the non-serrated side of the band saw blade into the upper holder and lower holder. Make sure the band saw blade in both upper and lower holder touches

to the bottom bearings.

▶ Fig.6: 1. Lower holder 2. Upper holder 3. Bottom bearing

1. With pressing the middle part of the band saw blade, position the blade around one wheel. Moving the wheel to A side makes it easier to do so.
   ▶ Fig.7: 1. Wheel 2. Rubber tire
2. Position the band saw blade on another wheel similarly.
3. Position the edge of the band saw blade on rubber tire.
4. Hold the band saw blade in place and turn the blade tightening lever counterclockwise until it stops. This places proper tension on the band saw blade.

NOTICE: Make sure that the band saw blade is correctly positioned around the wheels.

NOTICE: Start and stop the tool two or three times to make sure that the band saw blade runs properly on the wheels.

To remove the band saw blade, follow the installation procedure in reverse.

Adjusting the stopper plate position

In the ordinary operation, protrude the stopper plate to the A side fully.

When the stopper plate strikes against the obstacles like a wall or the like at the finishing of a cut, loosen two bolts and slide it to the B side in the figure.

After sliding the stopper plate, secure it by tightening two bolts firmly.

▶ Fig.8: 1. Stopper plate 2. Bolts 3. Band saw blade

Installing hook

Optional accessory

⚠️CAUTION: Do not use the hook for other purpose than temporarily hanging the tool. Doing so may cause the hook come off from the tool and result in personal injury.

Hook is useful for hanging the tool. Hang the tool on a pipe vice or other suitable, stable structure.

To install the hook, set the hook alongside the groove and tighten it with two screws.

▶ Fig.9: 1. Hook 2. Screws

OPERATION

⚠️CAUTION: Always insert the battery cartridge all the way until it locks in place. If you can see the red indicator on the upper side of the button, it is not locked completely. Insert it fully until the red indicator cannot be seen. If not, it may accidentally fall out of the tool, causing injury to you or someone around you.

CAUTION: Always hold front and rear handle. Never hold the tool body or guards. Hands may slip from these locations and contact with the band saw blade. It may result in personal injury.
⚠️ CAUTION: Make sure to hold the tool firmly when turning on or off the tool or when cutting. Otherwise the tool may fall and cause personal injury.

NOTE: When cutting metal, wearing gloves is recommended to protect your hands from hot flying chips.

For stable cut, always keep at least two teeth in the cut.

▶ Fig.10

Apply the band saw blade to the suitable cutting position on the workpiece as illustrated.

▶ Fig.11

1. Hold the tool with both hands as illustrated.

Before turning on the tool, always make sure that the stopper plate contacts the workpiece and the band saw blade is clear of the workpiece.

▶ Fig.12

1. Turn the tool on and wait until the band saw blade attains full speed. Gently lower the blade into the cut. The weight of the tool or slightly pressing the tool will supply adequate pressure for the cutting. Do not force the tool.
   ▶ Fig.13
2. As you reach the end of a cut, release pressure and lift it slightly so that it will not fall against the workpiece.

NOTICE: Applying excessive pressure to the tool or twisting of the band saw blade may cause bevel cutting or damage to the blade.

NOTICE: When not using the tool for a long period of time, remove the band saw blade from the tool.

NOTICE: If the tool is operated continuously until the battery cartridge has discharged, allow the tool to rest for 15 minutes before proceeding with a fresh battery.

Adjusting blade track

When the band saw blade tends to slip out from the wheel, adjust the blade track.

To adjust, insert the hex wrench into the adjustment hole as illustrated and make a quarter turn clockwise. After that, check if the band saw blade does not slip out. If it still slips out, make another quarter turn and check until the band saw blade does not slip out.

▶ Fig.14: 1. Hex wrench 2. Adjustment hole

Cutting lubricant

CAUTION: Never use cutting oil or apply excessive amount of wax to the band saw blade. It may cause the blade to slip or come off unexpectedly.
⚠️ CAUTION: When cutting cast iron, do not use any cutting wax.

cutting lubricant. To apply the cutting wax to the teeth of the band saw blade, remove a cap of the cutting wax, start the tool and cut into the cutting wax as illustrated.

▶ Fig.15: 1. Cutting wax

MAINTENANCE

⚠️CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance.

NOTICE: Never use gasoline, benzine, thinner, alcohol or the like. Discoloration, deformation or cracks may result.

To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.

Cleaning

⚠️CAUTION: Wax and chips on the rubber tires on the wheel may cause the band saw blade to slip and come off unexpectedly. Use a dry cloth to remove wax and chips from the rubber tires.

After use, remove wax, chips and dust from the tool, rubber tires on the wheel and the band saw blade.

Replacing rubber tires on the wheels

Replace the rubber tires when the band saw blade slips or does not track properly because of badly worn tires. To replace the rubber tire, ask for the Makita Authorized or Factory Service Centers.

OPTIONAL ACCESSORIES

⚠️CAUTION: These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.

If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.

• Makita genuine battery and charger
- Band saw blades
- Hex wrench 4
- Cutting wax
- Hook
- Wheel cover

NOTICE: When opening the wheel cover, open and release both hooks simultaneously. Opening only one hook may cause crack on the wheel cover.

▶ Fig.16: 1. Wheel cover 2. Hook

NOTE: Some items in the list may be included in the tool package as standard accessories. They may differ from country to country.

SPÉCIFICATIONS

VEILIGHEIDSWAAR- SCHUWINGEN

▶ Fig.9: 1. Haak 2. Schroeven

BEDIENING

▶ Fig.15: 1. Snijwas

ONDERHOUD

OPTIONELE ACCESSOIRES