BGC30-BQ-N - Barbecue Fisher & Paykel - Free user manual and instructions

USER MANUAL BGC30-BQ-N Fisher & Paykel

DCS by Fisher&Paykel

PROFESSIONAL GRILL

30 BGC & BH1 models

LE GRIL PROFESSIONNEL

A MESSAGE TO OUR CUSTOMERS

Thank you for selecting this DCS Professional "BGC" Series Grill. Because of this appliance's unique features we have developed this manual. It contains valuable information on how to properly install, operate and maintain your new appliance for years of safe and enjoyable cooking.

To help serve you better, please fill out and submit your Product Registration by visiting our website at www.dcsappliances.com and selecting "Customer Care" on the home page and then select "Product Registration". In addition, keep this guide handy, as it will help answer questions that may arise as you use your new appliance.

For your convenience, product questions can be answered by a DCS Customer Care Representative at 1-888-936-7872, or email: [e-mail].

NOTE: Please write the Model, Code, and Serial Numbers on this page for reference (can be found on the inside, right side panel behind the drip pan handle. See page 23.)

MODEL

NUMBER

CODE

SERIAL

NUMBER

NOTE: Inspect the product to verify that there is no shipping damage. If any damage is detected, call the shipper and initiate a damage claim. DCS by Fisher & Paykel is not responsible for shipping damage.

DO NOT discard any packing material (box, pallet, straps) until the unit has been inspected.

WARNING!

Do not try lighting this appliance without reading the "Lighting Instructions" section of this manual. Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before use, installing or servicing this equipment. This outdoor cooking gas appliance is not intended to be installed in or on recreational vehicles, boats or in a non-ventilated room. For outdoor use only.

WARNING

1. Do Not store or use gasoline or any other flammable vapors and liquids in the vicinity of this or any other appliance.

2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

DANGER

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flames.

3. Open lid.

4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE.

CONTENTS

SAFETY PRACTICES & PRECAUTIONS 3-5

GRILL MODELS 6

INSTALLATION

Locating Grill / Built-in Clearances 7-9

Built-in Construction Details 10-11

Gas Hook-up 12-15

Leak Testing 16

Burner Adjustment 17

Radiant Assembly 18

Installer Checklist 19

USING THE GRILL

Lighting Instructions 20

Grilling 21-22

USING THE ROTISSERIE

(SOME MODELS ONLY) 23-26

CARE & MAINTENANCE 27-28

TROUBLESHOOTING 29

SERVICE 30

SAFETY PRACTICES & PRECAUTIONS

IMPORTANT SAFETY NOTICE!

Certain Liquid Propane dealers may fill liquid propane cylinders for use in the grill beyond cylinder filling capacity. This “Overfilling” may create a dangerous condition.

"Overfilled" tanks can build up excess pressure. As a safety device, the tank pressure relief valve will vent propane gas vapor to relieve this excess pressure. This vapor is combustible and therefore can be ignited. To reduce this danger, you should take the following safety precautions:

1. When you have your tank filled, be sure you tell the supplier to fill it to no more than 3/4 (75%) of its total capacity.
2. If you own or use a spare tank, or have a disconnected tank, you should NEVER store it near or under the grill/cart unit or heat box, or near any other ignition or heat source. A metallic sticker with this warning is provided with the grill to remind you, your family and all others who may use your grill of these safety precautions. Install this sticker close to your barbeque grill.
3. Do not store a full tank in direct sunlight.

WARNING!

Do not try lighting this appliance without reading the "LIGHTING INSTRUCTIONS" section of this manual. This grill is for outdoor use only.

WARNING!

Push and hold the igniter button, turn the selected burner knob to "SEAR". If burner does not light in 4 to 5 seconds turn knob "OFF" and wait 5 minutes before trying again for any accumulated gas to dissipate.

WARNING: IMPORTANT!

Before each use, inspect the gas supply piping or hose prior to turning the gas "on". If there is evidence of cuts, wear, or abrasion, it must be replaced prior to use.

Never leave the appliance unattended during use.

■ Begin by insuring proper installation and servicing. Follow the installation instructions within this manual. Have your grill installed by a qualified installer. Have the installer show you where the gas supply shut-off valve is located so that you know where and how to shut off the gas to the grill. If you smell gas, your installer has not done a proper job of checking for leaks. If the

DANGER

• Always follow lighting instructions.
- Lid must be opened before lighting the grill.
- Check for gas leaks before lighting.
- Never lean over an open grill when lighting. Serious burns may result.

DANGER

NEVER store a spare LP cylinder under or near this unit.

NEVER fill the tank beyond 3/4 full. A fire causing death or serious injury may occur.

RN17147 Rev. 5

STICKER

WARNING

• Hot surfaces surrounding grill grates could cause serious burns.
• Always leave at least 18" clearance to combustibles around the grill.
- Never store a spare LP cylinder under or near this unit.
- Never fill the tank beyond 3/4 full. A fire causing death or serious injury may occur.

connections are not perfectly sealed, you can have a small leak and therefore a faint gas smell. Finding a leak is not a "do-it-yourself" procedure. Some leaks can only be found with the burner control in the "ON" position and this must be done by a qualified technician.

Children should not be left alone or unattended in an area where the grill is being used. Never allow them to sit, stand or play on or around the grill at any time. When in use, portions of the grill get hot enough to cause severe burns.
■ Do not store items of interest to children around or below the grill, in the cart or masonry enclosure. Never allow children to crawl inside a cart or enclosure.
■ Never attach or disconnect an LP cylinder, or move or alter gas fittings when the grill is in operation or is hot.
■ Clean and perform general maintenance on the grill twice a year. Watch for corrosion, cracks, or insect activity. Check the regulator, hoses, burner ports, air shutter, and venturi/valve section carefully. Always turn off gas at the source (tank or supply line) prior to inspecting parts.
■ After a period of storage or non-use (such as over the winter), the gas grill should be checked for gas leaks, deterioration, proper assembly, and burner obstructions before using.

SAFETY PRACTICES & PRECAUTIONS

■ Never let clothing, pot holders or other flammable materials come in contact with or get too close to any grate, burner or hot surface until it has cooled. Fabric may ignite and result in personal injury.
■ Do not heat unopened food containers as a build-up of pressure may cause the container to burst.
■ Always use a covered hand when opening the grill lid and only do so slowly to allow heat and steam to escape.
■ Never lean over an open grill. When lighting a burner, always pay close attention to what you are doing. Be certain you are pushing the control knob when you attempt to light the grill.
■ After lighting burners, make sure burners are operating normally (see page 21).
■ When using the grill, do not touch the grill burner, grate or immediate surrounding area as these areas become extremely hot and could cause burns.
■ Grease is flammable. Never operate the grill without a grease tray. Let hot grease cool before attempting to handle it. Avoid letting grease deposits collect in the drip pan. Clean often.
■ Do not use aluminum foil to line drip pans, grill grates or radiants. This can severely upset combustion air flow or trap excessive heat in the control area. The result of this can be melted knobs or damaged ignition components.
Do not operate with a damaged cord or plug or after the appliance malfunctions or has been damaged in any manner. Contact the manufacturer for repair.
■ Do not let the rotisserie motor cord hang over the edge of a table or touch hot surfaces.
■ Do not use an outdoor cooking appliance for purposes other than intended.

For personal safety, wear proper apparel. Loose fitting garments or sleeves should never be worn while using this appliance. Some synthetic fabrics are highly flammable and should not be worn while cooking. Only certain types of glass, heat-proof glass ceramic, earthenware, or other glazed utensils are suitable for grill use. Use of these types of materials may break with sudden temperature changes. Use only on low or medium heat settings according to the manufacturer's directions.

WARNING!

Spiders and insects can nest in the grill burners, causing the gas not to flow through the burner. The gas will flow from the front of the burner into the control panel. This is a very dangerous condition which can cause a fire to occur behind the valve panel, thereby damaging the grill components and making it unsafe to operate.

WARNING!

Keep the area surrounding the grill free from combustible materials, trash, or combustible fluids and vapors such as gasoline or charcoal lighter fluid. Do not obstruct the flow of combustion and ventilation air.

WARNING!

Never use the grill in windy conditions. If located in a consistently windy area (oceanfront, mountaintop, etc.) a wind break will be required. Always adhere to the specified clearances as defined in the "INSTALLATION" section of this manual.

When using the side burners always use flat bottomed pans which are large enough to cover the side burner.

Adjust the flame so that it heats only the bottom of the pan to avoid ignition of clothing. Position handles inward

GRILL PLACEMENT GRILL EXHAUST WIND EXHAUST PREFERRED AIR FLOW FLAME BURNER Wind hitting the grill while in use, especially winds blowing into or across this hood gap, can cause poor performance and in some cases can cause the control panel and knobs to get dangerously hot. EXHAUST VENT FLOW WIND PRIMARY INTAKE AIR FLOW WIND 15" min. (38,1cm) 3" (7,6 cm) min. for non-combustibles 18" (45,7cm) min. for combustibles If wind is an issue, a wind screen should be added. The wind screen should be higher than the top of the opening in the back of the grill, with a minimum clearance of 3" (7,6cm) (for non-combustibles) or 18" (45,7cm) (for combustibles) from the back

SAFETY PRACTICES & PRECAUTIONS

away from open edges of the unit to avoid burns associated with unintentional spillovers. Hold the handle of the pan to prevent movement of it when turning or stirring food. For proper lighting and performance of the burners keep the ports clean. It is necessary to clean periodically for optimum performance.

Clean the grill with caution. Avoid steam burns; do not use a wet sponge or cloth to clean the grill while it is hot. Some cleaners produce noxious fumes or can ignite if applied to a hot surface.

Be sure all grill controls are turned off and the grill is cool before using any type of aerosol cleaner on or around the grill. The chemical that produces the spraying action could, in the presence of heat, ignite or cause metal parts to corrode.

Do not use the grill for cooking excessively fatty meats or products which promote flare-ups.

Never grill without the drip pan and grease tray in place and pushed all the way to the back of the grill. Without it hot grease could leak downward and produce a fire or explosion hazard.

Do not operate the grill under un protected combustible construction. Use only in well ventilated areas. Do not use in buildings, garages, sheds, breezeway, covered structure or other such enclosed areas. This unit is for outdoor use only.

If a cart unit is stored indoors, ensure that it is cool, fold the side shelf down, then push, never pull, the grill and never push or pull on the side shelves. If LP, the cylinder must be unhooked and the LP cylinder stored outside in a well ventilated area, out of reach of children.

Never use the grill in a windy area.

Do not locate, store or operate the grill on an inclined plane. Make sure you lock the castor wheels before operating the grill.

Do not use charcoal or lighter fluid in the grill.

Keep any electrical supply cord, or the rotisserie motor cord away from the heated areas of the grill and water (pools, fountains, puddles).

Never use a dented or rusty LP tank. Keep the ventilation openings of the cylinder enclosure free and clear from debris.

Use only dry potholders; moist or damp potholders on hot surfaces may cause burns from steam. Do not use a towel or bulky cloth in place of potholders. Do not let potholders touch hot portions of the grill or burner grate.

Have an ABC rated Fire Extinguisher accessible – never attempt to extinguish a grease fire with water or other liquids.

To avoid burns when cooking, use long handled BBQ tools.

Do not move the appliance during its use.

This unit is for outdoor use only! Do not operate in enclosed areas. This could result in carbon monoxide build-up which would result in injury or death.

When using the grill, be sure that all parts of the unit are firmly in place and that the grill is stable (can't be tipped over).

To reduce the risk of flare-ups, adjust the controls to lower the temperature

CALIFORNIA PROPOSITION 65-WARNING: The Burning of gas cooking fuel generates some by-products which are on the list of substances which are known by the State of California to cause cancer or reproductive harm. California law requires businesses to warn customers of potential exposure to such substances. To minimize exposure to these substances, always operate this unit according to the manual, ensuring you provide good ventilation when cooking with gas.

This outdoor cooking gas appliance is not intended to be installed in or on recreational vehicles, trailers and/or boats.

Note:

This product must be installed by a licensed plumber or gas fitter when installed within the Commonwealth of Massachusetts.

GRILL MODELS

Line drawing of a gas stove grater with control knobs and a rack-mounted grater (no text or symbols)

BH1-30R

Line drawing of a portable electric grill with two control knobs and a grating (no text or symbols)

BGC30-BQ

INSTALLATION

LOCATING GRILL/BUILT-IN CLEARANCES

LOCATION:

When determining a suitable location take into account concerns such as exposure to wind, proximity to traffic paths and keeping any gas or electrical supply lines as short as possible and away from heat sources. Locate the grill only in a well ventilated area. Do not build the grill under overhead unprotected combustible construction. Never locate the grill in a building, garage, breezeway, shed or other such enclosed areas. During heavy use, the grill will produce a lot of heat and smoke. Ensure there is adequate area for it to dissipate.

If locating the grill in a windy area, try to locate the grill so the prevailing wind will blow air at the front of the grill as shown in Fig. 01. This will assist the grill in venting hot air thru the back of the grill. In addition, this will help keep any smoke from blowing at someone who is cooking on the grill. If you have to locate the grill in a windy area where the prevailing wind is at the rear of the grill, a windbreak must be installed. The windbreak should be made such that it will block wind from entering the exhaust vent in the rear of the unit as shown in Fig. 01. Location of the windbreak relative to rear of the grill must adhere to the clearances specified for combustible or non-combustible construction as defined in these instructions. Refer to following pages.

As high-performance gas appliance, your grill requires significant amounts of air to support the combustion process. Your grill is designed to take air in through the valve panel area, and send the exhaust products out through the exhaust gap at the rear of the hood. Using your grill in windy conditions can disrupt the proper flow of air though your grill, leading to reduced performance, or in certain severe cases, causing heat buildup in the valve panel area. This can lead to problems such as having the knobs melt, or burn hazards when the valve panel surfaces become too hot to touch.

During high wind conditions, it is best if you don't use your grill. If you live in an area that is subject to frequent high winds, or a steady directional wind, then the installation of a suitable windbreak may be advised. If you have a grilling cart, it is best to position the unit so the prevailing wind blows into the valve panel, thus supporting the proper airflow. Winds hitting the back of the grill directly are the most likely to cause problems, although wind blowing along the exhaust gap in the rear can also be problematic.

Please note that damage to your grill resulting from use in windy conditions, such as melted knobs or igniter wires, or valve panel discoloration from heat build-up, are excluded from warranty coverage.

If wind is an issue, a wind screen should be added. The wind screen should be higher than the top of the opening in the back of the grill, with a minimum clearance of 3" (7,6cm) (for non-combustibles) or 18" (45,7cm) (for combustibles) from the back

FIG. 01

Important!

Gas fittings, regulator, and installer supplied shut-off valves must be easily accessible.

INSTALLATION

LOCATING GRILL/BUILT-IN CLEARANCES

Clearances to Non-Combustible Construction\*:

A minimum of 3" / 7,6cm clearance from the back of the grill to non-combustible construction is required for the purpose of allowing the lid to open fully. It is desirable to allow at least 6" / 15,2cm rear and side clearance to non-combustible construction above the cooking surface for counter space. If you'll be using the rotisserie option (BGC30-BQR models only), the space is essential for motor and skewer clearance. The grill can be placed directly adjacent to non-combustible construction below the cooking surface. (Fig. 02).

Clearances to Non-Combustible Construction\*

30" Models = 39"/ 99,06cm (with rotisserie motor mounted) 3" min. (7,6cm) rotisserie motor

26-5/8" (67,6cm) grill exhaust 3"(7,6cm)min. (to non-combustible construction / minimum lid clearance) 24-1/4" (61,6cm) Bottom of support flange 10-1/2" (26,67cm) 10" (25,4cm) 2-3/16" (5,5cm) 22-5/16" (56,7cm) 25-1/2" (64,77cm)

FIG. 02
(BH1-30R illustrated)

WARNING!

Failure to maintain required clearances creates a fire hazard that may result in property damage or serious personal injury.

WARNING!

The BGC/BH1 Grills are designed to function in an open area. Recommended minimum clearances should be maintained to all surfaces (combustible and noncombustible) for optimum performance. Noncombustible material within the minimum clearance area could result in discoloration or deterioration.

WARNING!

If a noncombustible material such as stucco is covering a combustible material such as wood, the minimum clearance distance needs to be held to the wood. The presence of a noncombustible material inside the clearance zone does not eliminate the minimum clearance zone to combustible material.

* DEFINITION OF NONCOMBUSTIBLE MATERIAL - Material which is not capable of being ignited and burned, such as materials consisting entirely of, or a combination of, steel, iron, brick tile, concrete, slate, and plaster.

Clearances to Combustible Construction\*\*:

Minimum of 18" /45,7cm from the sides and rear of grill must be maintained to adjacent vertical combustible construction, above the counter top level. You should take in account that there is a large volume of heat, and smoke will exhaust from the rear of the grill. This may discolor or damage unprotected areas (Fig. 03). Do not install under unprotected combustible construction without using a fire safe ventilation system.

A 18" /45,7cm minimum clearance must be maintained under the counter top to combustible construction.

The clearance can be modified by a use of an insulated jacket.

INSTALLATION

LOCATING GRILL/BUILT-IN CLEARANCES (ALL MODELS)

Clearances to Combustible Construction**

18" (45,7cm) min. 30"(76,2cm) 18" (45,7cm) min. rotisserie motor

FIG. 03

26-5/8" (67,6cm) grill exhaust Maintain18" (45,7cm) min. from combustible construction 24-1/4" (61,6cm) Bottom of support flange 10-1/2" (26,67cm) 10" (25,4cm) 2-3/16" (5,5cm) 22-5/16" (56,7cm) 25-1/2"(64,77cm)

(BH1-30R illustrated)
** DEFINITION OF COMBUSTIBLE MATERIAL - Any materials of a building structure or decorative structure made of wood, compressed paper, plant fibers, vinyl/plastic or other materials that are capable of transferring heat or being ignited and burned. Such material shall be considered combustible even though flame-proofed, fire-retardant treated or surface-painted, or plastered.

Important!

It is recommended that a minimum of two 12 1/4x12 1/4" (311 x 311mm) vents be provided in order to safely dissipate unburned gas vapors in the event of a gas supply leak. These are to be located on each side of the enclosure and within 5" (127mm) of the top.

WARNING!

Note specific built-in enclosure ventilation requirements. See text and Fig. 04.

GENERAL

The grill is designed for easy placement into built-in masonry enclosures. For non-combustible applications the grill drops into the opening shown in Fig. 04 and hangs from its side flanges. A deck is not required to support it from the bottom. When using the insulated jacket in a combustible enclosure application, see the bottom of Fig. 04. The insulation jacket assembly must be supported from the bottom by a ledge on each side and back or a solid deck.

A carpenter's "spirit level" should be used to assure that the unit is level both front-to-back and side-to-side. If it is not level, burner combustion may be erratic or the unit may not function efficiently for grease flow. If the floor is uneven or has a decided slope, re-leveling may be required after each moving of a freestanding unit.

INSULATED JACKET:

WARNING!

Installing this product into a combustible enclosure without an insulated jacket could result in fire, property damage and personal injury.

If the grill is to be placed into a combustible enclosure, an approved insulated jacket is necessary. Insulated jackets are available from your dealer. Use only the DCS insulated jacket which has specifically been designed and tested for this purpose. Review the detail drawing shown (Fig. 04) and take into account the provisions shown for gas line hook-up clearance in the right rear corner. It is required that ventilation holes are provided in the enclosure to eliminate the potential build-up of gas in the event of a gas leak. The supporting ledges or deck must be level and flat and strong enough to support the grill and insulated jacket. The counter should also be level.

INSTALLATION

BUILT-IN CONSTRUCTION DETAILS

grill exhaust 7,6 cm (3") (to non-combustible construction / minimum lid clearance) 45,7 cm (18") (to combustible construction) 34,93 cm (13 3/4") Bottom of support flange 25,4 cm (10") 5,5 cm= (2-3/16") 56,7 cm (22-3/16") 64,77 cm (25 1/2") 2,5 cm (1") (BH1-30R illustrated)

Standard layout for non-combustible enclosure:

NOTE: See Fig. 05 for ventilation notes. 72.39 cm (28 1/2") 9.5cm (3 3/4" min.) (For Lid Clearance) 57.79 cm (22 3/4") 10x10 cm (4 x 4") opening for gas supply line 46,99 cm (18 1/2") 25,72 cm (10 1/8) 71,12 cm (28") 50,8 cm (20") 90.17 cm (35 1/2" max) opening for access doors/drawers (see Fig. 05 and 06 for ordering information)

WARNING!

If installing the grill into a non-combustible enclosure, all combustible construction must still be outside the 18 inch / 45.7cm clearance zone. If your island is made of stucco over the top of wooden studs, the wood can not be inside the 18 inch clearance zone to combustible, even though the stucco is what is touching the grill area.

Layout for insulated jacket only - combustible enclosure:

88,58 cm (34 7/8") 47,6cm (18 3/4") Min. for Lid Clearance 60,33 cm (23 3/4") 10x10 cm (4 x 4") opening for gas supply line 46,50 cm (18 1/4') 28,26 cm (11 1/8") 71,12 cm (28°) 90,17 cm (35 1/2" max) 50,8 cm (20") NOTE: See Fig. 05 for ventilation notes. opening for access doors/drawers (see Fig. 05 and 06 for ordering information)

INSULATED JACKET

Size Part No.

30 70859

FIG.04

Note:

The gas connection must be visible to the user (through a door opening or similar).

Gas piping and connectors must be clamped within the enclosure to avoid contact with moving parts and hot surfaces.

Where the gas piping passes through an opening in the enclosure, the piping must be protected for a distance of at least 2" (50mm) either side of the opening.

The gas connector must comply with the Standard for Connectors for Outdoor Gas Appliances & Manufactures Homes, ANSI Z21.75/ CSA 6.27.

The connection must be no longer than 6' (1820mm) in length and be suitable for outdoor installation.

INSTALLATION BUILT-IN CONSTRUCTION DETAILS

Access Drawers Cutout dimensions

A B 90° Vent* Optimal support location**

FIG. 05

NOTE: The cutout of each corner should be 90° angle in order for the access drawers to fit properly.

* The enclosure should have ventilation holes to prevent gas build-up in the event of a leak. Refer to ANSI Z21.58 Standard for Outdoor Cooking Gas Appliances, Section 1.7 Enclosures For Self Contained LP-Gas Supply Systems.
** For proper support and drawer operation, insure that support boards are installed per Installation Guide instructions

MODEL NUMBER A(+0,-1/8) (+1/8,-0)		B	C
ADR2-48 46" 20"				24-1/2"(Min,AllModels)
ADR2-36	34"	20"
ADR2-30	28"	20"
ADR2-24	22"	20"

Access Doors Cutout dimensions

90° Cutout for Access Doors A B Vent*

FIG. 06

NOTE: The cutout of each corner should be 90 angle in order for the access drawers to fit properly.

* The enclosure should have ventilation holes to prevent gas build-up in the event of a leak. Refer to ANSI Z21.58 Standard for Outdoor Cooking Gas Appliances, Section 1.7 Enclosures For Self Contained LP-Gas Supply Systems.

MODEL NUMBER A B(+0,-1/8) (+1/8,-0)
ADN1-20x48	46"	20"
ADN1-20x36	34"	20"
ADN1-20x30	28"	20"
ADN1-20x24	22"	20"

To order access drawers or doors, please call DCS Customer Care at 1.888.936.7872 for DCS Dealer in your area.

INSTALLATION

GAS HOOK-UP

Note: All gas piping and connectors must conform to the Standard for Connectors for Outdoor Gas Appliances and Manufactured Homes, ANSI Z21.75/CSA 6.27.

GAS REQUIREMENT

Verify the type of gas supply to be used, either natural or LP, and make sure the marking on the appliance rating plate agrees with that of the supply. The rating plate is located underneath the drip tray. Never connect an unregulated gas line to the appliance. You must use the gas regulator provided with the unit, even if the supply is controlled.

An installer-supplied gas shut-off valve must be installed in an easily accessible location. All installer supplied parts must conform to local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or the Canadian Electrical Code, CSA C22.1, and the National Fuel Gas Code, ANSI Z223.1 or CSA B149.1 Natural Gas Installation Code or CSA B149.2 Propane Installation Code. In Massachusetts such shut-off valves should be approved by the Board of State Examiners or Plumbers & Gas Fitters.

All pipe sealants must be an ap proved type and resistant to the actions of LP gases. Never use pipe sealant on flare fittings. All gas connections should be made by a qualified technician and in accordance with local codes and ordinances. In the absence of local codes, the installation must comply with the National Fuel Gas Code, ANSI Z223.1. Gas conversion kits are available from Customer Care. When ordering gas conversion kits, have the model number, and the type of gas (natural or LP) from your grill.

TOTAL GAS CONSUMPTION OF THE GRILL WITH ALL BURNERS ON HI:

BH1-30R - 64,000 Btu/hr or 67.5MJ/h BGC30-BQ 50,000Btu/h or MJ/h

The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 PSIG (3.5 kPa.) The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG (3.5 kPa.). The installation of this appliance must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54. Installation in Can ada must be in accordance with Natural Gas and Propane Installation Code, CSA B149.1, and/or Propane Storage and Handling Code, B149.2 and local codes.

NATURAL GAS HOOK UP: (THIS TYPE OF CONNECTION SHOULD BE PERFORMED BY A CERTIFIED OR LICENSED TECHNICIAN ONLY.)

Connection: 1/2" NPT female with 3/8" flare adapter. Operating pressure: 4.0" W.C. 1.0kPa Supply pressure: 5" (1.2kPa) to 14" water column (2.7kPa). If in excess of 14" W.C., a step down regulator is required. Check with your local gas utility company or local codes for instructions on installing gas supply lines. Be sure to check on type and size of run, and how deep to bury the line. If the gas line is too small, the grill will not function properly. Any joint sealant used must be an approved type and be resistive to the actions of LP gases.

TO HOOK-UP THE FITTINGS SUPPLIED WITH THE GRILL:

Assemble as shown (Fig. 07). Use threading compound on male threads only. Do not use threading compound on the male end of the 1/2" NPT to 3/8 flare adapter. Use

a second pipe wrench to hold the grill inlet pipe to avoid shifting any internal gas lines of the grill. Ensure that the regulator arrow points in the direction of gas flow towards the unit, away from the supply. Do not forget to place the installer-supplied gas valve in an accessible location.

Bottom of unit Threading compound must be resistant to LP gas Coupling 1/2" NPT x 2.0" Nipple 1/2" NPT x 5.0" Close Nipple Regulator 4.0" W.C. Installer supplied shut-off valve must be easily accessible* Adapter 1/2" NPT to 3/8" flare fitting Do not put threading compound on these threads *Installation must conform with local codes or with the National Fuel Gas Code ANSI Z223.1 or the CSA B149.2 Propane Installation Code

FIG. 07 Natural Gas

Grills orificed for use with LP gas come equipped with a high capacity hose/regulator assembly for connection to a standard 20 lb / 9kg. LP cylinder (Type 1). The LP tank is not included.

INSTALLATION

GAS HOOK-UP

Connection: LP Hose with a Type 1 quick disconnect and regulator is included.

Operating pressure: 11.0" W.C / 2.7kPa.

CAUTION!

Before connecting LP tank to regulator, check that all grill burners, and rotisserie valves (BH1-30R models) are in the OFF position and open grill lid.

To connect the LP regulator/hose assembly to the tank/valve assembly, first make sure the main valve on the tank is completely closed. Although the flow of gas is stopped when the Type 1 system is disconnected as part of its safety feature, you should always turn off the LP tank main valve (Fig.08) after each use and during transport of the tank or unit. Insert the regulator inlet into the tank valve and turn the black coupler clockwise until the coupler tightens up. Do not overtighten the coupler. Turn the main tank valve on and turn the burner control valves on the unit to the "HI" position for about 20 seconds to allow the air in the system to purge, turn valves off and wait 5 minutes before attempting to light the burners.

To disconnect the coupler, first make sure the main tank valve is turned off. Grasp the coupler and turn counter clockwise. The inlet will then disengage. Remove the inlet from the tank valve opening if it has not already done so when it disengaged. Your local LP filling station should be equipped with the proper equipment to fill your tank.

LP TANK REQUIREMENTS:

A dented or rusty LP tank may be hazardous and should be checked by your LP supplier. The cylinder that is used must have a collar to protect the cylinder valve. Never use a cylinder with a damaged valve. Always check for leaks after every LP tank change. The LP gas cylinder must be constructed and marked in accordance with the specifications for LP gas cylinders of the U.S. Department of Transportation (DOT or CAN/CSA-B339) and designed for use with a Type 1 system only. Do not change the regulator/hose assembly from that supplied with the unit or attempt to use a Type 1 equipped regulator/hose assembly with a standard 510 POL tank/valve assembly. The cylinder must be provided with a shut-off valve terminating in a LP gas supply cylinder valve outlet specified, as applicable, for connection Type 1. If the appliance is stored indoors, the cylinder must be disconnected and removed from the appliance. Cylinders must be stored outdoors in a well-ventilated area out of the reach of children.

Note:

When an LP unit is being directly connected to an LP house system, you must follow the natural gas hook up guidelines. The installer must provide the proper gas regulator to reduce the gas pressure to 11" W.C / 2.7kPa.

Note:

The Grill comes with the LP Regulator/Hose assembly installed at the factory. The assembly, along with the entire Grill system, is leak tested. Do not remove the Regulator/Hose assembly from the Grill during installation.

WARNING! :

1. Do not remove the Grill from the pallet until you are ready to install.
2. Do not place the Grill directly on the ground or any other flat surface without support. This will prevent damaging the regulator/hose assembly by the weight of the grill.
3. Check the hose, regulator and connectors for damage. Look for cracks, abrasions, brittleness, holes, dents and nicks.
4. Do not attempt to remove, repair, or replace the Regulator/Hose assembly by yourself. It must be done by a qualified technician only.

Bottom of unit Type 1 Regulator Main Tank Valve 20 lb. LP Tank Elbow 45° 1/2" female NPT x 3/8" male flare (installed on the unit) LP Regulator hose assembly 11" W.C/ 2.7kPa. *Installation must conform with local codes or with the National Fuel Gas Code ANSI Z223.1 or the CSA B149.2 Propane Installation Code

FIG. 08 LP Gas

INSTALLATION

GAS HOOK-UP

LP TANK RESTRAINT FOR BUILT-IN INSTALLATION

If the grill is to be installed in a Built-in application, then the grill must be installed in accordance with the Built-in installation guidelines.

If you intend to operate your Built-in grill on LP gas utilizing a 20 lb Type 1 cylinder, then the Built-in LP tank restraint must be installed prior to initial use of the grill. If you do not have one please contact DCS Customer Care at [phone] for information on obtaining one.

The following steps will illustrate how to properly locate and install the LP tank restraint within the Built-in enclosure.

NOTE:

The grill comes with the LP Regulator/Hose assembly installed at the factory. The assembly, along with the entire grill system, is leak tested.

Do not remove the Regulator/Hose assembly from the grill during installation.

The maximum distance from the center of the manifold cut out to the center of the tank restraint is 18" / 45,7cm. Center of manifold cut out projected to floor of the island. 18" / 45,7cm max. Center of Tank Restraint must be placed within this area to avoid causing stress on the LP regulator hose connection.

FIG. 09

INSTALLATION

GAS HOOK-UP

STEP 1

Place the tank restraint in the island (Fig. 10).

STEP 2

Locate the tank restraint in the island within the recommended area (Fig. 09 and 11).

STEP 3

Once located, secure to the bottom of the island using all eight hole locations provided on the restraint. Wood screws can be used for wooden floors or 1/4 inch diameter anchor screws or bolts may be used if the floor is concrete or masonry (Fig. 12).

STEP 4

When secure, place the LP cylinder into the tank restraint making sure to seat the tank all the way down, securely affixing the tank in the restraint (Fig. 13).

STEP 5

Attach the regulator hose assembly and operate the grill normally as described in the manual (Fig. 14).

Close-up of a hand holding a metallic bowl containing a cross-shaped white object, with no visible text or symbols.

FIG. 10

Close-up of a hand operating a mechanical component with a circular base and tool, no visible text or symbols

FIG. 11

Close-up of a precision machining operation in a metal workpiece, showing a tool interacting with a workpiece (no visible text or symbols)

FIG. 12

Close-up of a white robotic device with a hand adjusting its part, mounted on a metal frame (no visible text or symbols)

FIG. 13

Person holding a gas cylinder with a valve, no visible text or symbols on the device itself

FIG. 14

INSTALLATION

LEAK TESTING

GENERAL:

Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas tightness check must be performed at the installation site due to possible mishandling in shipment, or excessive pressure unknowingly being applied to the unit. Periodically check the whole system for leaks, or immediately check if the smell of gas is detected.

Before Testing:

Do not smoke while leak testing. Extinguish all open flames. Never leak test with an open flame. Make a soap solution of one part liquid detergent and one part water. You will need a spray bottle, brush, or rag to apply the solution to the fittings. For LP units, check with a full cylinder. The valve panel must be removed to check the valves and fittings. Remove the knobs and the safety valve knob, then remove the 2 screws which fasten the valve panel to the unit (you will need a Philips screw driver for this). Pull the valve panel outward and unplug the wires from the ignition module. In the back of the unit, remove the screws which hold the service panel in place. Remove the service panel.

To Test:

Make sure all control valves are in the "OFF" position. Turn the gas supply "ON". Check all connections from the supply line, or LP cylinder up to and including the manifold pipe assembly. Apply the soap solution around the connection, valve, tubing and end of the manifold. Avoid getting the soap solution on or into the valve switches. Soap bubbles will appear where a leak is present. If a leak is present, immediately turn off gas supply, tighten any leaking connections, turn gas on, and recheck. Check all the gas connections at the base of the control valves where they screw into the manifold pipe.

BGC30-BQR models: To check rotisserie burner and safety valve the burner must be lit, then leak test the connections located behind the service panel. If you cannot stop a gas leak turn off the gas supply and call your local gas utility, or the dealer you purchased the appliance from. Only those parts recommended by the manufacturer should be used on the grill. Substitution can void the warranty.

WARNING!

Do not use the grill until all connections have been checked and do not leak.

Check all gas supply fittings for leaks before each use. Keep a spray bottle of soapy water near the gas supply shut-off valve. Spray all the fittings. Bubbles indicate leaks. (Fig. 15 & 16)

Bottom of unit LEAK TEST POINTS LP TANK CHECK HOSE FOR SIGNS OF ABRASIONS, CRACKS, OR LEAKS

FIG. 15 LP Gas

Bottom of unit LEAK TEST POINTS

FIG. 16 Nat. Gas

INSTALLATION BURNER ADJUSTMENT

GRILL BURNER AIR ADJUSTMENT:

Each grill burner is tested and adjusted at the factory prior to shipment; however, variations in the local gas supply or a conversion from one gas type to another may make it necessary to adjust the burners. The flames of the burners (except the rotisserie burner) should be visually checked and compared to that of the drawing in Fig. 17. Flames should be blue and stable with no yellow tips (LP units may have some yellow tipping), excessive noise or lifting. If any of these conditions exist, check if the air shutter or burner ports are blocked by dirt, debris, spider webs, etc. Proceed with air shutter adjustment. The amount of air which enters a burner is governed by a metal cup at the inlet of the burner called an air shutter. It is locked in place by a screw which must be loosened prior to lighting the burner for adjustment.

GRILL BURNER FLAME HEIGHT:

Before beginning, ensure the grill is OFF and cool. To access the grill burner air shutters, first remove the grates and radiants from the firebox, then remove the grill burner using instructions shown on page 28, Fig. 40. With a screw driver, loosen the lock screw on the face of the air shutter slightly so that the air shutter can be adjusted.

To Adjust:

1. Be careful as the burner may be very hot.
2. If the flame is yellow, indicating insufficient air, turn the airshutter counterclockwise to allow more air to the burner.
3. If the flame is noisy and tends to lift away from the burner, indicating too much air, turn the air shutter clockwise.

Reinstall the U-burner, ensuring the burner is level. Light the burner and check the flame. If all is okay, remove the burner (CAUTION - burner may be hot, allow time to cool) and tighten the air shutter screw. If not repeat the above procedure to readjust the air shutter.

LOW FLAME SETTING ADJUSTMENT:

The valves on the grill feature an adjustable low setting. Due to fluctuations in gas pressure, heating value or gas conversion, you may feel it necessary to increase or decrease gas flow in the low position. We do not recommend adjusting the infrared rotisserie burner.

To Adjust:

1. Light the burner.
2. Turn the control knob to the lowest setting (all the way counter-clockwise).
3. Remove the knob.
4. While holding the valve shaft with pliers, insert a thin, flat tipped screwdriver into the shaft and while viewing the burner adjust to a minimum stable flame (Fig. 18).

17 Burner Flame Height CLOSE OPEN

FIG. 17 Burner Flame Height

Bezel Valve Stem

FIG. 18 Low Setting Adjustment

WARNING: IMPORTANT!

Before lighting, inspect the gas supply piping or hose prior to turning the gas "on". If there is evidence of cuts, wear, or abrasion, it must be replaced prior to use.

INSTALLATION RADIANT ASSEMBLY

RADIANT ASSEMBLY INSTALLATION:

1. Unpack ceramic rods and remove radiant (Fig. 19) from the unit.
2. Unlock radiant end cap by pushing it up with two fingers (Fig. 20).
3. Place 17 ceramic rods on the radiant (Fig. 21).
4. Lock radiant end cap (Fig. 22).
5. Place the assembled radiant in the unit (Fig. 23).

Metallic tray with multiple slots and a grid pattern, no visible text or symbols

FIG. 19

Close-up of a hand using a metal abacus to handle small vials (no visible text or symbols)

FIG. 20

Hand using a hand mixer on an abacus with beads (no visible text or symbols)

FIG. 21

Hand holding a metal abacus with white beads, no visible text or symbols

FIG. 22

Person operating a conveyor belt system with a dark rectangular component (no visible text or symbols)

FIG. 23

Note:

In case a ceramic rod breaks:

a) Unlock radiant end cap by pushing it up with two fingers (Fig. 20) or pliers may be used.
b) Replace broken ceramic rod.
c) Lock radiant end cap.

INSTALLATION INSTALLER CHECKLIST

□ Specified clearances maintained to combustibles.
☐ Verified proper enclosure ventilation.
☐ All internal packaging and any adhesive residue removed. To remove stubborn residue, use rubbing alcohol or a commercially available adhesive remover.
□ Knobs turn freely, bezels centered.
☐ Each burner lights satisfactorily

Air shutters adjusted.
☐ Low flame setting satisfactory.
☐ Drip pan in place properly and sliding freely.
Pressure regulator connected and set for 4.0" W.C. Natural, 11.0" W.C. LP gas.
Manual shut-off valve installed and accessible.
Unit tested and free of leaks.

☐ User informed of gas supply shut-off valve location.
☐ All radiants are assembled and put in place.
☐ Check match lighting.
■ PLEASE LEAVE THESE INSTRUCTIONS WITH THE USER.
■ USER, PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE.

NOTE:

If any of the listed items are missing, contact DCS at [phone]. Please be prepared with your Model #, Serial # and description of item(s) that are missing.

FRONT OFF DCS by Fisher&Peykel Tag location of Model # and Serial #

Read all installation instructions in this manual to see if the unit has been properly installed. If not done or done correctly, correct before using the unit.

USING THE GRILL LIGHTING INSTRUCTIONS

LIGHTING INSTRUCTIONS (BH1-30R MODELS ONLY)

Note:

Turn all knobs to "OFF". Turn the main gas supply on. If you smell gas, shut-off gas supply and call for service.

Grill Lighting Instructions:

Open the grill lid before lighting. The grill knob is connected to the electronic ignition module. Pushing in on the grill knob will activate the ignition module to get a spark. Push in and turn the selected burner knob to "SEAR". Release the knob when the burner lights. If burner does not light in 4 to 5 seconds, turn knob "OFF" and wait 5 minutes before trying again for any accumulated gas to dissipate.

Close-up of hands cleaning a stainless steel kitchen appliance with a griddle (no visible text or symbols)

Fig. 24a

Grill Match Lighting:

If the burner will not light after several attempts, then the burner can be match lit. If you've just attempted to light the burner with the ignition, allow 5 minutes for any accumulated gas to dissipate. Keep your face as far away from the outdoor appliance as possible and hold a paper book match over the hole located on the top left for burner on the left, or the right hole for the right burner (Fig. 39a and Fig. 39b). Push and turn the control knob which is centered on the burner where the lit match is located, to "SEAR". If the burner does not light in 4 seconds, turn the knob off, wait 5 minutes and try again.

Close-up of a hand using a tool to apply material to a small hole on a metal surface (no text or symbols visible)

Fig. 24b

Once the left or right burner is lit, the adjacent burner can be lit by the cross-lighting method. Light the left or right burner using the standard or match light procedure. Push and turn the control knob for the adjacent burner to "SEAR". The gas will be ignited by the adjacent burners flame. If the burner does not light in 4 seconds, turn knob off, wait 5 minutes and try again.

TO LIGHT THE GRILL BURNER (BCG30-BQ MODELS ONLY):

Open the grill lid before lighting. Turn all knobs to "OFF". Turn the main gas supply on slowly. If you smell gas, shut-off gas supply and call for service.

Push and hold the ignition button, turn the selected burner knob to "SEAR". If burner does not light in 4 to 5 seconds, turn knob "OFF" and wait 5 minutes before trying again for any accumulated gas to dissipate.

Grill Match Lighting:

If the burner will not light after several attempts then the burner can be match lit. If you've just attempted to light the burner with the ignition, allow 5 minutes for any accumulated gas to dissipate. Keep your face as far away from the grill as possible and hold and pass a lit, paper book match over the hole located on the top left for burner on the left, or the right hole for the right burner (Fig. 40a and Fig. 40b). Push and turn the control knob which is centered on the burner where the lit match is located, to "SEAR". If the burner does not light in 4 seconds, turn the knob off, wait 5 minutes and try again.

NOTE:

Improper lighting procedures can cause the LP tank flow control to activate, resulting in reduced heat output. If this is suspected, to reset flow control, shut off all burner controls and LP cylinder valve, wait 30 seconds, then turn LP cylinder valve on extremely slowly, wait five (5) seconds and push and hold the ignition button and turn burner valve on to "SEAR".

Close-up of hands cleaning a stainless steel grater with a lid (no visible text or symbols)

FIG. 25a

Close-up of a hand holding a small object near a surface, with no visible text or symbols.

FIG. 25b

WARNING

Failure to follow the steps in the order shown may cause the Flow Limiting Device to activate resulting in extremely low gas flow and improper operation.

1

All knobs must be in the OFF position before opening LP tank valve.

2

Attach regulator hose assembly to tank.

3

Now open the LP tank valve two (2) full turns min.

USING THE GRILL

GRILLING

GRILL:

Each grill section consists of a large stainless steel burner, stainless steel heat baffles, a series of ceramic rods encased in a stainless steel radiant, and a stainless steel heat retaining grate. Each burner is rated at 25,000 Btu/hr or 26.3 MJ/h. Below the burners there is a stainless steel heat baffle which reflects usable heat upward into the cooking area and reduces temperatures of the drip pan below. Above the burners are stainless steel radiants which encase the ceramic rods and protect the grill burner ports from blockage.

The grill is supplied with radiant ceramic rods. Because of the porosity of ceramic rods, performance is superior in the rods' ability to capture heat as it rises from the grill burners. They also possess the thermal mass needed for even cooking performance. Flare ups are controlled because our radiant ceramic rods keep grease from getting to the flames and igniting. The intense heat produced by this system produces true grilled flavor as fats and juices are brought to the surface of the food and caramelized. Discoloration of the grates is normal after use.

DIRECT/INDIRECT COOKING NOTES:

Direct cooking involves placing food on grates over lighted burners. Use this method for foods that take less than 20 minutes to cook or to sear larger items at the start of the cooking process that will then be indirectly cooked to finish. Place items on the preheated surface and leave until they no longer stick. Turning too soon and too often is one of the most common grilling mistakes. Never spray water on the grill or into grease. Use a meat thermometer to achieve desired doneness and remove items one degree below how you would like to enjoy them, as the resting period before carving or consuming will raise the temperature.

Close-up of a metallic heat sink with parallel grooves (no text or symbols visible)

FIG. 26

Indirect cooking method is a popular alternative to direct heat grilling. Indirect cooking uses heat from adjacent burners to cook food and, in many cases, reduces the possi-

bility of overcooked or overly browned food. Foods most appropriate for indirect grilling included breads, thicker pieces of chicken or steaks. Indirect cooking involves placing the food on grates where the burners below are not lit and then closing the grill top to create an oven effect. All the items you usually oven-roast can be grilled to perfection using indirect heating. Preheat the burners surrounding the food to be cooked. Use your basting pan to hold food and add water or chicken broth to the pan to prevent the natural juices from burning or evaporating.

USING THE GRILL

GRILLING

IMPORTANT - Using the Grill:

Season the grates before first use, and then periodically as necessary. Seasoning will protect the grates from corrosion and keep food from sticking. See Care and Maintenance. To season the grates, pour a tablespoon of vegetable oil on a soft cloth and rub on both sides of the grates. Only a light coating is needed and some smoke may be visible during the preheating.

Grilling requires high heat for searing and proper browning. Most foods are cooked at the "MEDIUM" to "LOW" heat setting for the entire cooking time. However, when grilling large pieces of meat or poultry, it may be necessary to turn the heat to a lower setting after the initial browning. This cooks the food through without burning the outside. Foods cooked for a long time or basted with a sugary marinade may need a lower heat setting near the end of the cooking time.

1. Check to be certain the drip pan and grease tray are in place.
2. Light the grill burners using the instructions (see 'Lighting instructions').
3. Once you have verified the burners are lit, put the lid down to preheat. Preheat the grill for 5 to 10 minutes.
4. Place the food on the grill and cook to the desired doneness. Adjust heat setting, if necessary. The control knob may be set to any position between "SEAR" and "LOW" - most grilling is done between "MED" and "LOW" settings.
5. When you have finished using the grill, turn the burner knobs to "OFF" and shut off the main gas supply.
6. Allow grill to cool and clean the grates, drip pan and grease tray after each use.

Note:

If using LP gas, your preheat time may be shorter than recommended. To prevent overcooking or burning, you may want to lower heat settings.

When preheating the grill, use the temperature gauge in the lid to check if the grill has reached the desired heat setting.

Note: The temperature gauge only indicates air temperature inside the grill. For food safety and optimal cooking performance, use a meat probe to check the temperature of meat while cooking and to ensure desired internal temperatures are reached.

GRILLING HINTS:

The doneness of meat, whether rare, medium, or well done, is affected to a large degree by the thickness of the cut. Expert chefs say it is impossible to have a rare doneness with a thin cut of meat. The cooking time is affected by the kind of meat, the size and shape of the cut, the temperature of the meat when cooking begins, and the degree of doneness desired. When defrosting meats it is recommended that it be done overnight in the refrigerator as opposed to a microwave. This in general yields a juicier cut of meat. Use a spatula instead of tongs or a fork to turn the meat, as a spatula will not puncture the meat and let the juices run out. To get the juiciest meats, add seasoning or salt after the cooking is finished and turn the meat only once (juices are lost when the meat is turned several times). Turn the meat just after the juices begin to bubble to the surface. Trim any excess fat from the meat before cooking. To prevent steaks or chops from curling during cooking, slit the fat around the edges at 2-inch (5cm) intervals.

USING THE ROTISSERIE (BH1-30R MODELS ONLY)

The grill rotisserie system is designed to cook items from the back using infrared heat. The location of the burner allows the placement of the rotisserie basting pan (included) beneath the food to collect juices and drippings for basting and gravy. To flavor the contents of the basting pan, you can add herbs, onion, garlic, or spices. Hams are especially good with the addition of pineapple slices and brown sugar to the basting pan. The rotisserie burner is an infrared type which provides intense searing radiant heat. Preferred by chefs over other methods, this intense heat is magnificent for searing in the natural juices and nutrients found in quality cuts of meat.

Technical line drawing of a mechanical assembly with exploded view and component details (no text or symbols)

FIG. 27

Once lit, the rotisserie burner will reach cooking temperatures in about 1 minute. The orange/red glow will even out in about

5 minutes. The rotisserie motor is equipped with metal gears and is capable of turning up to a 50 lb. cut of meat or poultry. The rotisserie motor on the grills is secured down to a cast rotisserie block with two black screw-down knobs. The rotisserie block is in turn bolted to the right side panel. The rod for the rotisserie is assembled into the motor assembly by placing the pointed end into the motor, and resting the handle end on the support at the left side of the grill. With the rod pushed as far as possible into the motor, the round end of the rod should rest on the rollers.

To load the rod begin with the handle in place, and slide one of the meat holders (prongs facing away from the handle) onto the rod. Push the rod through the center of the food, then slide the second meat holder (prongs toward the food) onto the rod. Center the product to be cooked on the rod then push the meat holders firmly together. Tighten the 'L'- shape screw with pliers. It may also be necessary to wrap the food with butchers string or dental floss (never use nylon or plastic string) to secure any loose portions. Once the food is secure, insert the rod into the motor. If needed, remove the grill grates. Place the basting pan beneath the food. It is normal for the rod to flex when larger cuts of meat are being cooked.

Also, the motor is equipped with a halogen bulb to provide light when other sources of light are not sufficient. Use only a 50W (or equivalent) Max. Halogen Narrow Flood replacement bulb.

WARNING!

Halogen lamps are constructed of a glass bulb with a pressurized internal filament tube that operates at high temperatures and could unexpectedly shatter. Should the outer bulb break, particles of extremely hot glass could be discharged into the fixture enclosure and/or surrounding environment, thereby creating a risk of personal injury or fire. When replacing the bulb, let the bulb cool, and assure that power to the light has been turned off. Never allow the hot bulb to come into contact with water. DO NOT TOUCH the light bulb when in use. It may be hot enough to cause injury.

ROD MOTOR LIGHT

FIG.28

USING THE ROTISSERIE (BH1-30R MODELS ONLY)

WARNING!

Never have the grill burners (bottom burners) on during Rotisserie cooking. It will burn your meat and make it very dry. Use only one section at a time, grill or rotisserie.

PREPARATION

Recommended:

Dental floss or butcher string, scissors, broiler pan (bottom only), pliers, instant read thermometer, foil, and hot pads.

Working Area:

Allow enough space to accommodate food and rotisserie rod assembly in a clean environment.

Meat Preparation:

Tie meat with butcher string or Dental floss in three areas. Buy a roast that is equally balanced from top to bottom in size. The meat will cook more evenly while on the Rotisserie. For Poultry, tie wings and legs to the body using Dental floss or butcher string to prevent flopping around while turning. (Fig. 29)

1. Determine the center placement for the food, put first prong on the rod, turn 'L'- shaped screw to tighten.

2. Center tied meat/poultry on the rod, place second prong, turn 'L'- shaped screw to tighten. (Fig. 30)

3. Pick up the rod, rotate it to check for balance. If not, adjust prongs and food to balance. Take pliers and tighten the 'L'- shaped screws on both sides of the prong.

4. Remove grates and top rack on the grill. Place bottom portion of broiler pan on ceramic rods, so meat drippings can be caught in pan. (Fig. 31)

Whole raw chicken breast on a dark tray (no text or symbols visible)

FIG. 29

Person in apron holding a tray with a stuffed dough item, no visible text or symbols

FIG. 30

Interior view of a stainless steel oven with a tray and vent, no visible text or symbols

FIG. 31

USING THE ROTISSERIE (BH1-30R MODELS ONLY)

TO LIGHT THE ROTISSERIE BURNER BEFORE COOKING:

The location of the rotisserie burner makes it more susceptible to strong wind conditions, more so than the protected grill burners. For this reason, you should avoid operating the rotisserie during windy conditions. As an added safety feature we've equipped the burner with an automatic safety valve which will not allow gas to flow to the rotisserie burner unless the following conditions are present with the knob on:

1. The safety valve button is pressed, and held down.
2. The safety valve thermocouple has been sufficiently heated to keep safety valve open.

Open the lid. Push and hold the control knob. You'll hear a snapping sound. Turn the control knob to "HI". Engage the safety valve button and continue to hold until the burner is lit. Once lit, turn control knob to desired setting. If the burner does not light within 4 to 5 seconds, release the safety valve button and turn the control knob to "OFF" and wait 5 minutes before trying again.

■ If relighting a hot burner, wait 5 minutes.
■ Never leave the control knob on if rotisserie is not in use.
■ Never light a grill burner under the rotisserie while rotisserie burner is lit.

MANUAL LIGHTING:

To manually light the rotisserie, place a butane lighter near the tip of the thermocouple as shown in Fig. 32. Turn the control knob to "HI". Hold the safety valve button in for about 4 to 5 seconds or until the burner remains lit. Once lit, turn control knob to desired setting. If the burner does not light within 4 or 5 seconds, release the safety valve button and turn the control knob to "OFF" and wait 5 minutes before trying again.

WARNING!

Keep hands and face away from front of burner! STAND TO THE SIDE WHEN LIGHTING. ONCE LIT MOVE HAND AWAY QUICKLY.

Thermocouple

FIG. 32

WARNING!

Electrical Grounding Instructions: This appliance (rotisserie motor) is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle or a three-prong grounded extension cord rated for the power of the rotisserie motor and approved for outdoor use with a W-A marking. Do not cut or remove the grounding prong from this plug. Use only a ground fault interrupter (GFI) protected circuit.

The Rotisserie motor must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70. Keep the Rotisserie motor electric cord away from the heated surfaces of the grill. When not in use, remove and store the motor in a dry location. To protect against electric shock, do not immerse the cord or plug in water or other liquid. Unplug rotisserie unit from the outlet when not in use and before cleaning. Allow the rotisserie to cool before putting on or taking off parts.

USING THE ROTISSERIE (BH1-30R MODELS ONLY)

COOKING ON ROTISSERIE

1. Place prepared rod into motor, lay across into the rollers on the other side (Fig. 33).
2. Verify placement as shown in Fig. 34.
3. Ignite burner, start rotisserie motor, and keep on rotisserie valve to the desired setting.
4. To check temperature of meat, turn off motor, turn temperature to low while using your instant-read thermometer. For poultry it should read 170^ in the breast. Thermometer should touch the breastbone, then lift up 3/4 inch from the bone to get a more accurate temperature reading. Remove thermometer and turn on motor, return heat to high if more cooking is needed. Repeat above instructions (Fig. 35).
5. When you have finished using the rotisserie, turn off motor and turn the rotisserie knob to "OFF". If you have finished using the appliance altogether, turn the main gas supply off too.
6. Remove the rod, using hot pads, place meat or poultry on broiler pan, then remove prongs (Fig. 36).

WARNING!

The fork rods are very sharp. Keep hands away from tips when removing the food.

1. Cover with foil for a 15 to 20 minute waiting time. Meat will carve better and juices will go back into the meat.

Close-up of a mechanical device with a PCS logo and control buttons (no readable text or symbols)

FIG. 33

Close-up of a robotic arm handling a small electronic device on a metal platform (no visible text or symbols)

FIG. 34

Person using a digital thermometer to test food items on a metal tray (no visible text or symbols)

FIG. 35

Person using a griddle to cut a roasted chicken on an outdoor grill (no visible text or symbols)

FIG. 36

CARE AND MAINTENANCE

BATTERY REPLACEMENT:

1. Remove drip pan.
2. Open cart door (on cart model only)
3. Pull battery downwards (this may require use of pliers).
4. Re-install upward and push to snap - Fig. 37. (polarity is shown in Fig. 38).

Note:

Battery condition should be checked at least once a year.

REGULATOR AND HOSE REPLACEMENT

The pressure regulator and hose assembly supplied

Close-up of hands using a tool to adjust or install a mechanical component (no visible text or symbols)

FIG. 37

Diagram showing a battery connected to a wall-mounted device with a magnified view of its internal structure.

FIG. 38

with the unit must be used. If replacements are needed, contact Customer Care [phone]. Do not use the grill if the odor of gas is present. If the unit is LP, screw the regulator into the tank and leak check the hose and regulator connections with a soap and water solution before operating the grill. Turn all knobs to "OFF" then turn on the gas supply. If LP, is there gas in the tank?

■ Always keep your face and body as far away from the grill as possible when lighting.
■ DO NOT leave the grill unattended while cooking.
- Keep a spray bottle of soapy water near the gas supply valve and check the connections before each use.
■ Do not attempt to "LITE" the grill if the odor of gas is present.
■ Wait 5 minutes before relighting a hot grill.

WARNING: IMPORTANT!

Before each use, inspect the gas supply piping or hose prior to turning the gas "on". If there is evidence of cuts, wear, or abrasion, it must be replaced prior to use.

GRILL GRATES:

Method 1: Turn on "HI" for 15-20 minutes to burn any remaining food particles. After turning the grill "OFF", use a bristle barbeque brush to remove any remainin food particles or ash.

Method 2: The easiest way to clean the grill is immediately after cooking is completed and after turning off the flame. Wear a barbeque mitt to protect your hand from the heat and steam. Dip a soft brass barbeque brush in a mixture of 2 cups of tap water and 1/2 cup of vinegar and scrub the hot grill. Dip the brush frequently in the bowl of water and vinegar. Steam, created as water contacts the hot grill, assists the cleaning process by softening any food particles. The food particles will fall onto the ceramic rods and burn or fall into the drip pan. If the grill is allowed to cool before cleaning, cleaning will be more difficult.

Method 3: Take about 1 foot of aluminum foil, crumpled up in a ball and rub it over cooled grates to release food particles.

Note:

Grill grates must be re-seasoned after cleaning to prevent rust stains.

DRIP PAN AND GREASE TRAY:

The full width drip pan with grease tray will collect grease from the grill section and boil overs and spills from the power burners. Allow the pan and its contents to cool before attempting to clean. Clean grease from the pan often to avoid the possibility of a grease fire.

CERAMIC RODS:

It is not necessary to remove the ceramic rods for cleaning. They burn themselves clean during the next cooking operation. Periodically the trays holding the ceramic rods need to be turned over, and shaken free of debris for a thorough cleaning. How often you use the grill and the amount and type of food cooked will determine when it is necessary to clean the trays. If grease can be seen on the top of the tubes or if you get a lot of flare-up during cooking, the tubes need to be turned over and heated on "HI" for 30 minutes; longer for heavy soil.

STAINLESS STEEL:

The grill is made from non-rusting and non-magnetic stainless steel. After initial usage, areas of the grill may discolor from the intense heat given off by the burners, this is normal. There are many different stainless steel cleaners available. Always use the mildest cleaning procedure first, scrubbing in the direction of the grain. To touch up noticeable scratches in the stainless steel, sand very lightly with wet 100 grit emery paper in the

CARE AND MAINTENANCE

direction of the grain. Specks of grease can gather on the surfaces of the stainless steel and bake on to the surface and give the appearance of rust. For removal use an abrasive pad (Scotch Brite is good) in conjunction with a stainless steel cleaner. Always rub in the direction of the grain.

Note:

Stainless steel tends to corrode in presence of chlorides and sulfides especially in coastal areas. To ensure corrosion prevention, wash all stainless steel surfaces every 3-4 weeks with fresh water and stainless cleaner. Keep grill covered when not in use.

ELECTRODES:

Wipe with a water dampened cotton swab. Be careful not to damage the electrode (see Fig. 39).

GRILL BURNER:

Ensure gas supply has been turned off. Remove the grill grates, then lift out the grill radiant tray. Grasp the burner, pull it up and slightly to the rear of the unit so the burner head comes off the brass orifice at the front, angle the burner sideways, and remove.

TO REMOVE THE U-BURNERS FOR CLEANING

Grip the U-burner as shown in the photo (Fig. 40) and press downwards with your thumbs on the bracket in the back while lifting up on the U-Burner. In some cases it may be necessary to use a screw driver to pry open the slot to release the U-burner. After cleaning, when re-installing the U-Burner ensure the U-Burner is completely level and locked in place. This is needed to ensure your grill provide even cooking performance.

GRILL BURNER CLEANING:

Clean the exterior of the burner with a stainless steel wire brush. Clear stubborn scale with a metal scraper. Clear any clogged ports with a straightened paper clip. Never use a wooden toothpick as it may break off and clog the port. Shake out any debris through the air shutter. Use a flashlight to inspect the burner inlet to ensure it is not blocked. If obstructions can be seen, use a metal wire coat hanger that has been straightened (Fig. 41).

ORIFICE CLEANING:

With the burner removed, remove the orifice and shine a flashlight through the opening to ensure there is no blockage. Use a needle to clear any debris. Be extremely careful not to enlarge the hole or break off the needle. See Fig. 41.

Note:

When replacing grill burners or orifices following cleaning, confirm orifice penetration into burner as shown in Fig. 42.

Be careful not to upset the air shutters' original position (unless readjusting). Lower the rear of the burner into the cutouts on the support channel at the rear of the burner box. Make sure it is level and does not rock. Light all of the burners and check for proper flame characteristics. If adjustments are necessary, refer to page 21. Do this prior to cooking on the grill.

ELECTRODE (KEEP CLEAN)

FIG. 39

Close-up of hands holding a metallic cylindrical object with a small white object inside (no visible text or symbols)

FIG. 40 U-Burner

Line drawing of two hands using a coiled spring, no text or symbols present

FIG. 41

DANGER

It is extremely important to center the burner onto the orifice properly before lighting the grill to prevent a fire hazard or explosion!

Incorrect! × Orifice Burner Correct! √ Orifice Burner Remove drip pan to view connection

Orifice must be securely fitted inside venturi hole. Knob Valve panel 3/8" min Control Valve Burner Venturi

FIG. 42

TROUBLESHOOTING

BEFORE CALLING FOR SERVICE:

If the grill does not function properly, use the following checklist before contacting your dealer for service. You may save the cost of a service call. Troubleshooting is for general purposes only. If the problem persists and you feel you require service, contact your dealer or the nearest authorized agency to perform service. Only authorized agencies can perform warranty service. Call DCS Customer Care at [phone].

GRILL WON'T LIGHT WHEN THE CONTROL KNOB IS PUSHED:

1. Is the gas supply turned on?
2. Ensure the grill is cool. Remove the grill top grates and the ceramic radiant trays, watch the electrode tip. You should see a spark jump from the tip of the electrode when the control knob is pushed.
3. If there is no spark when control knob is pushed, check the battery condition. Battery condition should be checked at least once a year.
4. Attempt to match light the burner. Check to see that other burners on the unit operate. Clean ignition tip of any debris.

BURNER FLAME IS YELLOW OR ORANGE, IN CONJUNCTION WITH THE ODOR OF GAS:

1. Check the burner inlet for obstructions such as spider webs. Check the air shutter for proper adjustment.
2. Grill may be in a dusty area. Move to less dusty area if possible.

LOW HEAT WITH KNOB IN "HI" POSITION:

1. If only one of the burners appears low, clean the orifice and burner, clearing ports of any obstruction.
2. Grill may be in a dusty area. Move to less dusty area if possible.
3. Check for proper gas supply and pressure.
4. Pre-heat grill for a full 15 minutes.
5. If using LP gas, check for empty tank.

ROTISSERIE WON'T LIGHT:

1. Is the gas supply turned on?
2. Is there is a spark at the electrode?
3. Does the rotisserie burner light when attempting to light with butane lighter (Fig. 32)?

ROTISSERIE LIGHTS, BUT WILL NOT HOLD FLAME ONCE BUTTON IS RELEASED:

1. Continue holding safety valve button in depressed position until burner remains lit when released.

SERVICE

HOW TO OBTAIN SERVICE:

For warranty service, please contact your local service provider or DCS Customer Care Representative at [phone]. Before you call, please have the following information ready:

■ Model Number (can be found on the inside, right side panel behind the drip pan handle.
■ Serial Number (can be found on the inside, right side panel behind the drip pan handle.
■ Code (can be found on the inside, right side panel behind the drip pan handle.
■ Date of installation
■ A brief description of the problem

Your satisfaction is of the utmost importance to us. If a problem cannot be resolved to your satisfaction, please write:

Fisher & Paykel Appliances Inc.
Attention:	DCS	Customer	Care
695	Town	Center	Drive,	Suite	180
Costa	Mesa.	CA	92626-1902	USA

email: [e-mail]

À L'INTENTION DE NOS CLIENTS

DANGER NEVER store a spare LP cylinder under or near this unit. NEVER fill the tank beyond 3/4 full. A fire causing death or serious injury may occur.

AUTOCOLLANT

Line drawing of a gas grater with cooling fins and control knobs (no text or symbols)

BH1-30R

Line drawing of a portable electric grill with grating and control knobs (no text or symbols)

BGC30-BQ

INSTALLATION

EMPLACEMENT DU GRIL ET DES DÉGAGEMENTS

EMPLACEMENT :

A B Vent* Optimal support location** 90°

FIG. 05

Close-up of hands installing or adjusting a metal component with a cross-shaped cutout (no visible text or symbols)

FIG. 10

Person operating a large industrial machine with a rotating component (no visible text or symbols)

FIG. 11

Close-up of a precision tool interacting with a metallic mechanical component (no visible text or symbols)

FIG. 12

Close-up of a hand placing a white plastic object into a black bowl (no visible text or symbols)

FIG. 13

Hand holding a white gas cylinder with a valve, placed on a stove (no visible text or symbols)

FIG. 14

INSTALLATION

TEST DE DÉTECTION DES FUITES

L'ESSAI D'ÉTANCHÉITÉ DOIT ÊTRE EFFECTUÉE PAR UN TECHNICIEN QUALIFIÉ.

GÉNÉRALITÉS :

Close-up of hands assembling a metal abacus with multiple slots (no visible text or symbols)

FIG. 20

Metallic tray with multiple slots and small connectors, no visible text or symbols

FIG. 19

Hand using a hand to press or record on an abacus (no visible text or symbols)

FIG. 21

Hand holding a metal abacus with beads arranged in rows (no text or symbols visible)

FIG. 22

Close-up of a hand pressing down on a metal tray with rollers (no visible text or symbols)

FIG. 23

Remarque :

INSTRUCTIONS D'ALLUMAGE

INSTRUCTIONS D'ALLUMAGE (BGC30-BQR MODÈLE)

Close-up of hands cleaning a stainless steel grater with food inside (no visible text or symbols)

Fig. 24a

Close-up of a hand holding a small object with a lit tip, next to a metal bracket (no visible text or symbols)

Fig. 24b

POUR ALLUMER LE BRÛLEUR DU GRIL : (BGC30-BQ MODÈLE)

Close-up of hands cleaning a stainless steel grater with a food item on top (no visible text or symbols)

FIG. 25a

Close-up of a hand using a tool to apply material to a small hole on a metal surface (no text or symbols visible)

FIG. 25b

! AVERTISSEMENT

Close-up of a metallic grid structure with parallel grooves (no text or symbols visible)

FIG. 26

REMARQUES SUR LA CUISSON DIRECTE/INDIRECTE :

Technical line drawing of a mechanical assembly with a bracket and tool (no text or symbols)

FIG. 27

Whole raw chicken breast on a dark tray (no text or symbols visible)

FIG. 29

Person in apron holding a tray with dough wrapped around it, placed on a dark tray (no text or symbols visible)

FIG. 30

Interior view of a stainless steel industrial machine with a central component and metal frame (no visible text or symbols)

FIG. 31

UTILISATION DE LA RÔTISSOIRE (BH1-30R MODÈLES)

POUR ALLUMER LE BRÛLEUR DE RÔTISSERIE AVANT DE FAIRE CUIRE :

Close-up of a mechanical device with a DC-S logo and control buttons (no readable text or symbols)

FIG. 33

Black-and-white photo of a person lying on a metal tray inside a machine (no visible text or symbols)

FIG. 34

Black-and-white photo of a cooking setup with a tray holding a large bowl containing food, a digital thermometer, and a hand adjusting it (no visible text or symbols)

FIG. 35

Person slicing a raw chicken on an induction cooktop (no text or symbols visible)

FIG. 36

ENTRETIEN ET NETTOYAGE

REEMPLACEMENT DE LA PILE :

Close-up of hands using a tool to adjust or install a mechanical component (no visible text or symbols)

FIG. 37

Diagram showing a battery with polarity indicators and an inset image of its charge.

FIG. 38

REEMPLACEMENT DU RÉGULATEUR ET DU TUYAU :

Simple line drawing of a mechanical component inside a circle, with an arrow pointing downward (no text or symbols)

FIG. 39

Remarque :

Close-up of hands handling a metallic cylindrical object (no visible text or symbols)

FIG. 40

BRÛLEUR DU GRIL :

Line drawing of two hands using a tool to adjust or install a cylindrical device (no text or symbols present)

FIG. 41

DÉPOSER DES BRÛLEURS EN U POUR LE NETTOYAGE

Diagram of a vertical rocket or rocket assembly with internal components and an upward arrow indicating motion (no text or symbols)

WWW.DCSAPPLIANCES.COM

© Fisher & Paykel Appliances 2019. All rights reserved.

The product specifications in this booklet apply to the specific products and models described at the date of issue. Under our policy of continuous product improvement, these specifications may change at any time. You should therefore check with your Dealer to ensure this booklet correctly describes the product currently available.