Güde HWA 800 K - Water pump

HWA 800 K - Water pump Güde - Free user manual and instructions

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USER MANUAL HWA 800 K Güde

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Güde HWA 800 K - 1

natural_image Technical line drawing of a Gude industrial pump with control panel and motor (no text or symbols)

CE

Güde HWA 800 K - 2

# 94206

Güde HWA 800 K - 3

text_image AUTOMATIC PUMP CONTROL Power Failure On 15 14 16 220-240V 50/60 Hz 10A max 10 bar max IP 65 17 12 9 8 13 11 1 2 3 4 5 10 19 7 6 18 A

Güde HWA 800 K - 4

flowchart
graph TD
    A["Device"] --> B["Cable"]
    B --> C["Water Droplets"]
    C --> D["Handheld"]
    D --> E["Check for eye"]
    style A fill:#f9f,stroke:#333
    style B fill:#ccf,stroke:#333
    style C fill:#cfc,stroke:#333
    style D fill:#fcc,stroke:#333
    style E fill:#ffc,stroke:#333

Güde HWA 800 K - 5

natural_image Close-up of hands adjusting a pipe fitting with warning symbol (no text or labels)

Güde HWA 800 K - 6

text_image STOP

Güde HWA 800 K - 7

text_image Yellow triangular warning sign with black exclamation mark symbol

C

Güde HWA 800 K - 8

text_image D

Güde HWA 800 K - 9

natural_image Close-up of hands applying a white substance to a golden object, no visible text or symbols

Güde HWA 800 K - 10

natural_image Close-up of a metallic pipe fitting with green and gold tubing, no visible text or symbols

Güde HWA 800 K - 11

natural_image Close-up of a stainless steel manual pump with a red downward arrow overlay (no text or symbols on the pump itself)

A.V. 2 Any reprints, even partial, are subject to approval. Technical changes reserved

GBDo you have any technical questions? Any claim? Do you need any spare parts or operating instructions?We will quickly help you and without needless bureaucracy at our home pagewww.guede.comin the Service part. Please help us be able to help you. In order to be able to identify your appliance in case of claim, we need the serial No., product No. (order No.) and year of production. All this data can be found on the type label. Please enter the data below for future reference.Serial No.:____Product No.:____Year of production:____
Tel.: +49 (0) 79 04 / 700-360 Fax: +49 (0) 79 04 / 700-51999 E-Mail: support@ts.guede.com

Marking:

Product safety, prohibitions:

Güde HWA 800 K - Marking: - 1Güde HWA 800 K - Marking: - 2
Product corresponds to appropriate EU normsGS

Prohibitions:

Güde HWA 800 K - Marking: - 3Güde HWA 800 K - Marking: - 4
Do not stay in the transported mediumKeep away from children
Güde HWA 800 K - Marking: - 5Güde HWA 800 K - Marking: - 6
No pulling / carrying with cableTransported medium of max. 35°C

Warning:

Güde HWA 800 K - Marking: - 7Güde HWA 800 K - Marking: - 8
Warning against dangerous voltageWarning against automatic starting

Commands:

Güde HWA 800 K - Marking: - 9
Read the Operating Instructions

Environment protection:

Güde HWA 800 K - Marking: - 10
Do not throw waste into environment but dispose it properly.Packing cardboard material may be delivered to collecting centres for recycling.
Any faulty and/or disposed electric or electronic devices must be delivered to appropriate collection centres.

Package:

Güde HWA 800 K - Marking: - 11Güde HWA 800 K - Marking: - 12
Protect against humidity This side up

Appliance

HWA 800 K home pumping station

Can be used both as automatic garden pump and home pumping station. With automatic air-pressure switch and integrated fuse against dry running, on/off, carrying handle, plastic pump housing.

Supply includes (pic. 1)

  1. Pump connector / Pressure sensor connector
  2. Bleed screw
  3. Suction connector
  4. Water discharge screw
  5. Pressure sensor
  6. Screwed connection of the connector
  7. Connecting cable of the pressure sensor
  8. On / off
  9. Connecting cable of the pump
  10. Pump housing
  11. Carrying handle
  12. Leg
  13. Engine casing
  14. Tell lamp for stopping at dry run
  15. Pump in operation
  16. Tell lamp for system voltage
  17. RESET button
  18. Output connector
  19. Adapter to socket

Güde HWA 800 K - Supply includes (pic. 1) - 1

EC Declaration of Conformity

We, Güde GmbH & Co. KG Birkichstraße 6, 74549 Wolpertshausen, Germany, hereby declare the conception and construction of the below-mentioned appliances correspond - at the type of construction being launched - to appropriate basic safety and hygienic requirements of EC Directives.

In case of any change to the appliance not discussed with us the Declaration expires.

Marking of appliances: HWA 800 K Order No. 94206

Date/producer signature: 01.12.08

Signed by: Mr Arnold, Managing Director

Appropriate EC Directives:

Directive on machinery 98/37/ES

EC Directive on electrical low-voltage apparatuses 73/23/EHS as amended by 93/68/EEC

Electromagnetic compatibility 89/336/EHS

Harmonised standards used:

EN 60335-1:2002+A1+A11+A12

EN 60335-2-41:2003+A1

EN 50366:2003

EN 55014-1:2000+A1+A2

EN 55014-2:1997+A1

EN 61000-3-2:2000

EN 61000-3-3:1995+A1

EN 61000-3-3:1997+A1

Certification body:

TÜV Rheinland Product Safety GmbH, Am Grauen Stein, D-51105 Köln, Germany

General safety instructions:

Guarantee

Guarantee claims as per guarantee card attached.

General safety instructions

Güde HWA 800 K - Guarantee - 1

The product matches the requirements of the EN 61000-3-11 standard and requires special connection conditions. That means it cannot be used at optional connecting points. If there are any unfavourable network conditions the appliance can cause voltage spikes. The product is explicitly intended to be used at connecting points that a) do not exceed maximum admissible network impedance of Z_max=0,233 , or b) have long-term network rating of at least 100 A for each phase. You, as the user, must ensure (if necessary, after consultation with the electric energy supplier) that the connecting point on which you want to operate the appliance met one of those two conditions a) or b).

The Operating Instructions need to be read carefully before first use of the appliance. If there are any doubts concerning the connection of handling of the appliance please contact the producer (service department).

TO ENSURE HIGH SAFETY LEVEL PLEASE OBEY THE FOLLOWING INSTRUCTIONS:

Güde HWA 800 K - TO ENSURE HIGH SAFETY LEVEL PLEASE OBEY THE FOLLOWING INSTRUCTIONS: - 1

The pump is not suitable for long-term operation (e.g. as a circulation pump in ponds or brooks). The service life gets shorter accordingly if the pump is used in this manner. In such a case, use a switching clock and ensure sufficiently long breaks between the operating cycles.

Güde HWA 800 K - TO ENSURE HIGH SAFETY LEVEL PLEASE OBEY THE FOLLOWING INSTRUCTIONS: - 2

The pump must not be connected to the existing water system as equipment increasing the pressure.

Güde HWA 800 K - TO ENSURE HIGH SAFETY LEVEL PLEASE OBEY THE FOLLOWING INSTRUCTIONS: - 3

The pump is not suitable as a long-term, automatic safety against overflow of tanks and wells or for control of underground water in cellars.

Güde HWA 800 K - TO ENSURE HIGH SAFETY LEVEL PLEASE OBEY THE FOLLOWING INSTRUCTIONS: - 4

Do not leave the pump unattended to prevent damage as a result of any faulty function. Always disconnect the pump from network if not used.

The producer does not guarantee for any damage caused by unqualified installation or unprofessional operation of the pump.

The equipment must be regularly inspected and its faultless condition needs to be checked.

Before each putting into operation, the pump must be visually inspected for any damage (especially on the power supply cable and plug). Using a damaged pump is strictly prohibited.

Güde HWA 800 K - TO ENSURE HIGH SAFETY LEVEL PLEASE OBEY THE FOLLOWING INSTRUCTIONS: - 5

Attention: Appliance operation is only allowed with an earth-leakage circuit-breaker (max. leakage current of 30mA according to VDE regulation part 702). Please ask a professional electrician.

The pump must in no case be used as a circulating pump in pools.

The appliance is not designed to be used by persons with limited physical, sensuous or mental abilities or persons with insufficient experience and knowledge, except for cases when these persons are supervised by a person responsible for their safety or when they have been given instructions for appliance use from such a person.

Keep all package material away from children. Risk of suffocation!

Attention: Always ensure optimum engine cooling. The minimum distance of surrounding items from the air terminal unit should be 40 cm. Never cover the pump or install it in a tight pit. Ensure corresponding removal of heat generated by pump operation.

The pump is not designed for pools. The wiring can only be executed by a professional. The pump must be fitted with an earth-leakage circuit-breaker.

Prevent the pump from running dry without water supply.

Failing which, you endanger its life and it can damage the engine.

Never pack the pump head engine to a blanket or cloth to prevent water freeze when the weather is cold.

Do not use the pump at outdoor temperatures above 40 °C or below 0 °C and not in water warmer than 35 °C.

Never pump any other liquid than water.

Avoid water with sand contents that can damage the sealing.

Before installing the pump and putting it into operation, please read carefully the Operating Instructions and observe them.

To persons not familiarised with the pump operation it is recommended to carefully read the pump Operating

Instructions before starting it and thus avoiding its damage.

The user in the workplace is responsible for any damage to third parties.

It is allowed to operate the pump solely with a cable or rubber extension of the H07RNF type, corresponding to DIN 57282 or DIN 57245 standards.

The pump must not be lifted and carried by pulling the electric cable or fixed with an electric cable.

If the cable or plug becomes damaged as a result of external influences you must not repair the cable yourself! The cable needs to be replaced with a new one.

This work can only be executed by a professional electrician.

It is necessary to make sure the connectors of electric sockets are protected against moisture and submersion.

Before using the appliance, please check that the connecting cable and electric plugs are all right. Put the pump on a flat, stable and horizontal surface.

Before any work on the pump, pull the plug out of socket.

As far as safety and installation of the appliance are concerned, the user is responsible for observing the rules.

Before each use, execute a visual inspection of the appliance.

Do not use the appliance if safety equipment is damaged or worn out. Never take the safety equipment out of service.

Use the appliance solely for purposes specified in the Operating Instructions.

You are responsible for safety in the workplace.

If the pump is faulty have it repaired solely in authorised services. It is allowed to use original spare parts only.

Prevent access to children with suitable measures.

Before putting the appliance into operation, a professional must check that the appliance is fitted with the required protective electric equipment.

No persons can be present in the pumped medium when the pump is in operation.

Do not expose the pump to direct water stream.

The operator bears responsibility for observing local safety regulations and provisions on appliance installation (if necessary, contact a professional electrician).

The operator must with suitable measures prevent indirect damages as a result of room submersion if the home pumping station is faulty (e.g. installation of alarm, spare pump, etc.).

The pump must never run dry. The producer's guarantee does not relate to damages caused by dry operation of the pump.

Electric safety:

DANGER! Electric shock!

Risk of injury by electric shock!

- Pull the plug out of socket before fill of the pump, after switching it off, at repair removal and before maintenance.

Operate the appliance on connectors with an earth-leakage circuit-breaker (RCD)!

- Please consult with an electrician.

Information on the type label must correspond to information of the electric network.

Protect the cable against high temperatures, oil and sharp edges.

General instructions:

- Before using the pump, always execute a visual inspection to detect any damage of the pump, especially the line cord and plug.

A damaged pump must not be used.

- In case of any fault, have the pump checked in a service department of GUDE or at an authorised electrician.

Do not expose the pump to rain and do not use it in a moist or wet environment.

To prevent the pump from running dry, please make sure the end of the suction hose was always plunged in the pumped medium.

- Fill the pump with the pumped liquid until it overflows before each starting!

When the pump is used as a home pumping station, local regulations of a water company need to be observed.

Moreover, provision of the DIN 1988 standard must be obeyed.

Behaviour in emergency

Provide first aid of a corresponding nature and level of injury and call qualified medical help as soon as possible.

Rest the injured person in peace and in a manner he/she did not sustain any other injury.

Appliance use as designed

The pump is solely designed to pump clear water to supply water to a house, garden, court and agriculture. If the generally binding regulations and provision of these Instructions are not observed the producer cannot be held liable for any damage.

Residual risks and protective measures

Electric residual risks

Threat Description Protective measures
direct electric contactelectric shock earth-leakage circuit-breaker
indirect electric contactelectric shock through pumped mediumearth-leakage circuit-breaker

Disposal

The disposal instructions are based on icons placed on the package or appliance. The description of individual meanings can be found in the "Marking on appliance" chapter.

Handling requirements

The operating staff must carefully read and understand the Operating Instructions before using the appliance.

Qualification

Apart from the detailed instructions by a professional, no special qualification is necessary for appliance using.

Minimum age

Persons over 16 years of age can only work on the appliance. An exception includes use by youngsters if the appliance is

used under supervision of trainer within occupational preparation and its use serves to reach the necessary knowledge.

Training

Appropriate training executed by a competent person, knowing the Operating Instructions, is only necessary for using of the appliance. No special training is necessary.

Technical data

HWA 800 K
Supply voltage 230 V / 50 Hz
P1 engine power 800 W
Max. suction lift 8 m
Max. amount pumped 3,600 l an hour
Max. head of delivery 40 m
Discharge connector 1"
Suction connector 1"
Protection type IP 65
Water temperature 35 °C
Weight app. 8.3 kg
Product No. 94206

Transport and storing

Güde HWA 800 K - Transport and storing - 1

When storing the appliance for a winter period it is necessary to make sure there is no water in the appliance as frost could be a cause for appliance damage.

At each transport and carrying, the appliance must be disconnected from electric current source!

Assembly and first putting into operation

Filter and sludge screen

At pumping water with sand contents, the pump needs to be operated with a sludge filter (available as accessory) for the suction connector. Sand entering the mechanical seal (propeller shaft engine - pump) would damage the pump! That would mean, even during the guarantee time, your own fault and the guarantee does not relate to such failures.

Safety instructions for first putting the pump into operation

Güde HWA 800 K - Safety instructions for first putting the pump into operation - 1

Attention: the pump must never run dry.

Do not use the pump for pumping drinking water!

The user is responsible to other persons as far as pump (pumping station, etc.) operation is concerned.

Operate on connectors fitted with an earth-leakage circuit-breaker only!

Before putting the appliance into operation, a competent electrician must check that the appliance disposes of the required electric safety elements.

Wiring is done to a socket. Check the voltage. Technical data specified on the label must correspond with the electrical network voltage.

If you use the pump for small lakes, wells, etc. and pumping stations you must follow appropriate standards of the country in which the pump is used.

Electrical pumps used outdoor must be fitted with a rubber H07RNF-type electric cable corresponding to DIN 57282 or DIN 57245 standards.

When the pump is in operation, there must be no people or animals in the pumped liquid (e.g. in pools, cellars, etc.)

The temperature of the pumped liquid must not exceed +35°C. If you use an extension cable it must be solely of rubber, the H07RNF type, corresponding to DIN 57282 or DIN 57245 standards. Never touch, lift or carry a pump

connected to electrical network with a cable. Make sure there is no water or moisture in the connecting socket and the plug was protected against moisture.

Before putting the pump into operation, check that the electric cable or socket are not damaged.

Before executing any work on the pump, the pump needs to be disconnected from electrical network.

If the pump needs to be installed in a gulley, the gulley needs to be subsequently closed with a cover to ensure safety of pedestrians.

Do not in any case install the pump in wet pits (risk of short-circuit, damage by corrosion)!

To prevent occurrence of damage that can be caused as a result of any faulty function of the pump (e.g. flooded rooms, etc.), the owner (user) is obliged to take reasonable safety measures (alarm installing, spare pump, etc.).

If the pump is faulty the repair can only be executed by an authorised service only. Using original spare parts is allowed only.

Let us refer to the fact that according to valid standards we do not assume any responsibility for damages caused by our appliances as a result of the below-mentioned causes.

Any unsuitable repairs executed by unauthorised services. Using the appliance in conflict with its purpose or failure to observe the prescribed use.

Pump overloading with continuous run.

Fuse against thermal overloading

Inside the electric motor, there is a probe automatically switching the pump off when a specific temperature is exceeded and on again after cooling down. That many times increases the pump life and prevents thermal damage of the electric motor.

Protection against overloading/thermal motor control switch

The cooling down time is app. 25 minutes, then the pump is automatically switched on again. Prevent therefore dangerous situations caused as a result of automatic start of the pump. When the motor control switch goes off or on, it is necessary to identify the cause and remove it (see also the "Failure diagnostics"). Do not regard the information mentioned there as instructions for "home-made" repairs as professional knowledge is necessary for repairs. Always contact the customer service at any failure.

It is necessary to ensure corresponding air supply to prevent pump overheating!

Do not install in tight or wet pits and do not cover!

Pressure sensor

The electronic pressure sensor with integrated protection against dry run will automatically switch the pump off when you close the appliance and switches on when you open it.

Stopping at dry run: Stopping at dry run is notified through the red FAILURE indicator when the engine is off. To restore the equipment to original state it is enough to press the RESET button after you make sure water flows in the pump suction.

Handling

Safety instructions for handling

Use the appliance only after you have properly read the Operating Instructions. Follow all safety instructions specified in the Operating Instructions. Behave responsibly to other persons.

  • Use suction sets with a clack-valve only.
  • Carefully fill the suction hose with water.
  • Attention: Do not fill via the switch => screw the switch only after filling!
  • Attention: Small appliances can cause failures => increase water inlet.

Deaeration

To deflate any air from the conduct, loosen the bleed screw (pic. A; pos. 2)

Water discharge

Loosen the drain screw to fully discharge the pump (pic. A; pos. 4)

Detailed instructions

  • Connect the suction tube with a clack-valve (foot valve) corresponding to the suction connector. Always tighten all threaded connectors with a weather strip.
  • If you want to fill the pump unscrew the bleed screw at the back part of the pump and on water delivery main connector (pic. A; pos. 2 and 1). Fill the appliance until water flows out through the air hole. (D)
  • Tighten the bleed screw and screw it up again. Then tighten the water delivery main in the place of the connector and close it tightly.
  • Plug the pump.

Güde HWA 800 K - Detailed instructions - 1

Attention: At assembly of the suction piping and water delivery main on appropriate connectors, always properly screw appropriate threads to prevent damages as a result of any deterioration of the pump housing!

Güde HWA 800 K - Detailed instructions - 2

Attention: Careful sealing of threaded connections and filling of the suction system without access of air (B and D) - (suction hose and pump housing) will ensure successful working of the pump! Check the foot valve tightness (C) – fill the system according to given instructions (B) and pull the suction hose out of the medium before starting to check it – the liquid can only flow out of the suction hose!

Important: If the pump is to be out of order for a longer time it is necessary to empty the tube and housing of the pump. Protect the pump against frost. The pump can only be stored when absolutely emptied.

Failures - Causes - Removal

ATTENTION: MAKE SURE YOU ALWAYS FIRST CHECK THE FUSES AGAINST OVERLOADING!

Failure Cause Removal
Engine does not startNo system voltageBlocked runner blade of the pumpCheck the voltageUse a screwdriver to turn the armature shaft through the fan cover (loosen the stuck mechanical padding)
Pump does not suckNo foot valve or it is untight, blockedFoot valve not in waterPump housing without waterSuction lift too bigAir holes in the suction tubeConnectors are not tightened, pump draws air, no bleeding at the pumpInstall or clean the foot valvePlunge the admission valve to waterFill the pump housingCheck the suction liftCheck the suction tube tightnessConnect it again, carefully according to instructions in the “Putting into operation” chapter!
Insufficient amount of pumped waterSuction lift too bigTube filter of the foot valve is dirtyWater level quickly droppingCheck the suction liftClean the tube filterPut the foot valve lowerClean the pump and replace quickly worn out parts.
Thermal switch does not switch the pump offThermal protection has switched the pump off due to overheating.No electric current.Bits (e.g. small stones) have settled in the suction nozzle.Let the appliance cool down!Dismantle and clean the pump, prevent sucking of foreign materials.
Inspection and maintenance

Except for the below-described cases, the pump needs to be sent to the customer service for repair if necessary.

Safety instructions for inspections and maintenance

Before any work and maintenance of the pump, it is always necessary to interrupt current supply (pull the plug out of socket) and make sure the pump is not able to start spontaneously.

Only an appliance subject to regular maintenance and care can be a satisfactory assistant. Insufficient maintenance and care can lead to unpredictable injuries and wounds.

Inspection and maintenance plan

Time Interval DescriptionOther details
As necessary and depending on the pollution levelFoot valve to be cleanedFoot valve working to be inspected (D)
Manual assistant
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Product information

Brand : Güde

Model : HWA 800 K

Category : Water pump