48222165 - Pliers MILWAUKEE - Free user manual and instructions

Product Type	Cutting/impact tool for IDC connectors (crimping tool)
Brand	Milwaukee
Model	48-22-2165 (48222165)
Power Source	2 AAA (LR03) alkaline batteries, 3 V DC
Battery Type	LR03 (AAA)
Rated Voltage	3 V DC
Operating Ambient Temperature	-18°C to 50°C (0°F to 125°F)
Main Functions	Cutting and crimping wires on IDC connectors (types 110 and 66), built-in LED lamp with HI/LO adjustment, auto shut-off after 15 min
Supported Connector Types	110 (junction blocks, trapezoidal jacks) and 66 (patching panels)
Recommended Wire Gauge (LO mode)	24 to 26 AWG
Recommended Wire Gauge (HI mode)	23 AWG and larger
Included Accessories	Cutting blade type 110 and/or 66 (check packaging)
Optional Accessories	Blade 48-22-2166 (110 extended reach), Blade 48-22-2167 (combined 110/66)
Body Material	Reinforced Plastic
Approximate Dimensions	20 cm x 5 cm x 3 cm
Approximate Weight	200 g (without batteries)
Safety	Do not use on live circuits, wear eye protection, do not look directly at the LED, do not immerse
Maintenance and Cleaning	Clean with mild soap and a damp cloth; do not use solvents; remove batteries before any maintenance
Repairability and Spare Parts	Contact a Milwaukee service center for repairs; do not disassemble yourself
Warranty	Limited warranty; see manual for details
Pictograms	Do not use on live circuits, wear eye protection, do not dispose of with household waste
Low Battery Indicator	The LED flashes 3 times when the power button is pressed

Frequently Asked Questions - 48222165 MILWAUKEE

What type of batteries to use for the Milwaukee 48222165?

Use only AAA (LR03) alkaline batteries. Do not mix new and old batteries, or different brands or types.

How to install the blade on the tool?

Align the central slot of the blade with the pin inside the barrel, insert it, then turn it a quarter turn to the right to lock it.

How to remove the blade?

Turn the blade a quarter turn to the left and pull it out. Be careful as blades are sharp.

When to use the HI or LO setting?

Use LO for 24 to 26 AWG conductors and HI for 23 AWG and larger conductors. Refer to the table in the manual for 110 and 66 connectors.

How to turn on the LED light?

Press the LED power button to turn on or off. The light automatically turns off after 15 minutes of continuous use.

What does the LED flashing mean?

The LED flashes three times to indicate that the batteries are low and need to be replaced.

What are the essential safety precautions?

Do not use on live circuits, wear eye protection, do not look directly at the energized LED light, and do not immerse the tool in water.

How to maintain the tool?

Remove batteries before any maintenance. Clean the handles with a mild soap and a damp cloth. Do not use flammable solvents. For repairs, contact a Milwaukee service center.

Can other blades than those recommended be used?

It is strongly discouraged to use unspecified accessories. Milwaukee recommends blades 48-22-2166 and 48-22-2167. Using other accessories may pose risks.

How to dispose of the tool at end of life?

Do not dispose of the tool or batteries with household waste. Take them to an appropriate collection or recycling point.

USER MANUAL 48222165 MILWAUKEE

Technical line drawing of a mechanical device with internal components and mounting brackets (no text or symbols)

Cat. No. / No de cat.

48-22-2165

PUNCHDOWN TOOL

OUTILS D'INSERTION

WARNING To reduce the risk of injury, user must read and understand operator's manual.

IMPORTANT SAFETY INSTRUCTIONS WARNING READ AND UNDERSTAND ALL INSTRUCTIONS. When using elec- tric tools, basic precautions should always be followed, including the following:

Before using the tool, read this operator's manual and all labels on the tool.

- Read and understand all the instructions before using the tool.

• To reduce the risk of injury, close supervision is necessary when an appliance is used near children.

- Store Idle tool out of the reach of children and do not allow persons unfamiliar with the tool or these instructions to operate the tool. Tools are dangerous in the hands of untrained users.

- Know your tool. Read this manual carefully to learn your tool's applications and limitations as well as potential hazards associated with this type of tool. - This tool is designed to be powered by 2-AAA batteries properly inserted into the tool. Do not attempt to use with any other voltage or power supply.

- Do not leave batteries within the reach of children.

• Do not mix new and used batteries.

- Do not mix brands (or types within brands) of batteries.

- Do not mix rechargeable and non-rechargeable batteries.

• Install batteries according to polarity (+ / - diagrams.

- Properly dispose of used batteries immediately. - Do not incinerate or dismantle batteries.

- Under abusive conditions, liquid may be ejected from the battery, avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.

- Do not dispose of tool or batteries together with household waste material! Tools and batteries that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.

- Maintain labels and nameplates. These carry important information. If unreadable or missing, contact a MILWAUKEE service facility for a free replacement.

SAVE THESE INSTRUCTIONS

SYMBOLOGY

Do not use on live circuits.

eye protection

It dispose of this product as rated municipal waste.

SPECIFICATIONS

Cat. No....48-22-2165

Volts....3 DC Battery Type LB02/AAA x2

Battery Type ....EROS / AAA X2 Recommended Ambient

Operating Temperature....0°F to 125°F

FUNCTIONAL DESCRIPTION

1 2 3 4 . Battery door . LED power button

1. Battery door

2. LED power button

3. HI/LO switch

4. Blade

ASSEMBLY

AWARNING Only use accessories specifically recommended for this tool. Others

recommended for this tool. Others may be hazardous.

Changing Batteries

Only use alkaline batteries. Do not use zinc-carbon batteries. If the light will not be used for a long time, remove the batteries as a protection against corrosion. To change the batteries:

1. Push down the tab to open the battery door.

2. Insert two AAA batteries according to the polarity marked in the compartment.

3. Close the battery door.

⚠️CAUTION Blade tips are sharp. Use caution when changing blades.

Inserting Blade

1. Align the center slot of the blade with the post located on the inside of the punchdown tool's barrel. Insert blade.

Post

1. Rotate the blade a quarter turn clockwise to lock. NOTE: When blade is completely seated and locked, the cutting knife should align with the CUT side of the tool.

Technical line drawing of a mechanical component with directional arrows indicating rotation (no text or symbols)

Removing Blade

Rotate the blade a quarter turn counter-clockwise and pull blade out to remove.

OPERATION

Using LED Light

⚠ WARNING To reduce the risk of injury, do not look directly into the light when the light is on.

Press the power button ☐ to turn the light on or off. NOTE: After 15 minutes of continuous use, the light will shut off automatically.

NOTE: The LED will flash three (3) times to indicate low batteries. This will continue each time the power button is turned on until the batteries are replaced.

Adjusting Force

1. To set the force to LO, push the HI/LO switch to the left.
2. To set the force to HI, push the HI/LO switch to the right.

Force Setting	66 Panel/Block/Terminal	110 Cross-Connect Panels/Blocks/Keystone Jacks
LO 24-26	gauge conductors	All
HI 23 and larger gauge connectors		NOT RECOMMENDED

110 Type Punchdown

1. Insert the 110 type blade into the tool
2. Select the proper force setting by referring to the above table.
3. Lay the wires in the wire slots.
4. Place the blade into the wire slot. Make sure the CUT side of the blade faces the end of the wire to be cut.
5. Push down on the back end of the tool with the palm of your hand until impact.
6. Remove the blade from the wire slot. Make sure the wire is properly seated in the bottom of the wire slot between the insulation displacement connector's (IDC) blades.

66 Type Punchdown

1. Insert the 66 type blade into the tool.
2. Select the proper force setting by referring to the above table.
3. Lay the wires in the post openings.
4. Place the blade into the wire post. Make sure the CUT side of the blade faces the end of the wire to be cut.
5. Push down on the back end of the tool with the palm of your hand until impact.
6. Remove the blade from the wire post. Make sure the wire is properly seated at the bottom of the post between the

ost between the

placement connector's (IDC) blades.

MAINTENANCE

⚠ WARNING To reduce the risk of injury, always remove the battery before performing any maintenance. Never disassemble the tool. Contact a MILWAUKEE service facility for ALL repairs.

Maintain Tool

Keep your tool in good repair by adopting a regular maintenance program. If the tool does not work properly, return the light to a MILWAUKEE service facility for repairs.

⚠WARNING To reduce the risk of personal injury and damage, never immerse your tool in liquid or allow a liquid to flow inside them.

Cleaning

Keep tool handles clean, dry and free of oil or grease. Use only mild soap and a damp cloth to clean the tool since certain cleaning agents and solvents are harmful to plastics and other insulated parts. Some of these include gasoline, turpentine, lacquer thinner, paint thinner, chlorinated cleaning solvents, ammonia and household detergents containing ammonia. Never use flammable or combustible solvents around tools.

ACCESSORIES

AWARNING Only use accessories specifically recommended for this tool. Others may be hazardous.

Cat. No.	Description
48-22-2166	Extended Reach 110 Punchdown Blade
48-22-2167	110/66 Combination Punchdown Blade

For a complete listing of accessories, go online to www.milwaukeeetool.com or contact a local distributor.

SERVICE - UNITED STATES

1-800-SAWDUST (1.800.729.3878)

Monday-Friday, 7:00 AM - 6:30 PM CST

or visit www.milwaukeeetool.com

Contact Corporate After Sales Service Technical Support with technical, service/repair, or warranty questions.

Email: [e-mail]

Become a Heavy Duty Club Member at www.milwaukeetool.com to receive important notifications regarding your tool purchases.

SERVICE - CANADA

Milwaukee Tool (Canada) Ltd

1.800.268.4015

Monday-Friday, 7:00 AM - 4:30 PM CST

or visit www.milwaukeeetool.ca

LIMITED WARRANTY

USA & CANADA

Every MILWAUKEE hand tool is warranted to the original purchaser only to be free from defects in material and workmanship. Subject to certain exceptions. MILWAUKEE will repair or replace any hand tool which, after examination, is determined by MILWAUKEE to be defective. The purchase of the hand tool product and a copy of proof of purchase to a MILWAUKEE factory Service Center location freight prepaid and insured, is required are requested. A copy of the proof of purchase should be included with the return product. This warranty does not apply to damage that MILWAUKEE determines to be from, misuse, alterations, abuse, or damage. This warranty is not intended to be made in accordance with the acceptance of THE EXCLUSIVE REPAIR AND REPLACEMENT REMEDIES DESCRIBED HEREIN IS A CONDITION OF THE CONTRACT FOR THE PURCHASE OF EVERY MILWAUKEE PRODUCT. IF YOU DO NOT AGREE TO THIS CONDITION, YOU SHOULD NOT BE USED IN ANY INFORMATION TO THE PREVENTION OF ANY WARRANTY. IF YOU ARE LIABLE FOR ANY INCIDENTAL, SPECIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, OR FOR ANY COSTS, ATTORNEY FEES, EXPENSES, LOSSES OR DELAYS ALLEGED TO BE AS A CONSEQUENCE OF ANY DAMAGE TO FAILURE OF, OR DEFECT IN ANY PRODUCT INCLUDING BUT NOT LIMITED TO ANY CLAIMS FOR LOSS OF ANY COMESTANCE. SOME STATES WILL NOT ALLOW THE EXCLUSIVE OR LIMITATION OF INDICENT TAX CONSENSUAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES, WRITTEN OR ORAL, TO THE EXTENT PERMITTED BY LAW, MILWAUKEE DISCLAIMS ARE LIMITED WITHOUT LIMITATION. ANY WARRANTY IS NOT PERMITTED BY LAW, SUCH IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THE APPLICABLE EXPRESS WARRANTY AS DESCRIBED ABOVE. SOME STATES WILL NOT ALLOW THE WARRANTY. ANY WARRANTY IS NOT PERMITTED BY LAW, SUCH IMPLIED WARRANTIES EXISTS TO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE. This warranty applies to product sold in the U.S.A. and Canada only. Please consult the Service Center Search in their parts & Service sets for MILWAUKEE clockwise Microsoft Outlook or call 1.800. SAWDUST (1.800.729.3875) to locate your nearest: MILWAUKEE factory Service Center location.

LIMITED WARRANTY - MEXICO,

CENTRAL AMERICA & CARIBBEAN

TECHTRONIC INDUSTRIES' warranty is for 5 years since the original purchase date.

This warranty card covers any defect in material and workmanship on this Product.

To make this warranty valid, present this warranty card, sealed/stamped by the distributor or store where you purchased the product to the Authorized Service Center (ASC). Or, if this card has not been sealed/stamped, present the original proof of purchase to the ASC. Call toll-free1 01 [phone] to find the nearest ASC, for service parts, accessories or components.

Procedure to make this warranty valid

Take the product to the ASC, along with the warranty card sealed, stamped by the distributor or store where you purchased the product, and any faulty piece or component will be replaced without cost for you. We will cover all freight costs relative with this warranty process. Exceptions

This warranty is not valid in the following situations

a) When the product is used in a different manner from the end-user guide or instruction manual.

b) When the conditions of use are not normal.

c) When the product was modified or repaired by people not authorized by TECHTRONIC INDUSTRIES.

Note: If cord set is damaged, it should be replaced by an Authorized Service Center to avoid electric risks.

SERVICE AND ATTENTION CENTER

Call to 01 [phone]

IMPORTED AND COMMERCIALIZED BY

TECHTRONIC INDUSTRIES MEXICO, SA DE CV

Av President Masarik #29 piso 7, Col. Polanco V Sección

CP 11560, Deleg. Miguel Hidalgo, CDMX

Model:

Date of Purchase:

Distributor or Store Stamp:

RÈGLES DE SÉCURITÉ GÉNÉRALES

▲AVERTISSEMENT LIRE ET COMPRENDRE TOUTES LES INSTRUC-

Technical illustration of a mechanical shaft assembly with directional arrows indicating motion (no text or symbols)

Technical diagram showing three-step assembly of a mechanical or electrical component with labeled parts A, B, and C.

Insertion de type 66

Milwaukee Tool (Canada) Ltd

1.800.268.4015

Monday-Friday, 7:00 AM - 4:30 PM CST www.milwaukeeotel.ca

ARANTIE LIMITÉE-

AUX ÉTATS-UNIS ET AU CANADA

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Lunes a Viernes (9am a 6pm)

13135 West Lisbon Road

Brookfield, WI 53005 USA