DC617KA - Stapler DEWALT - Free user manual and instructions

USER MANUAL DC617KA DEWALT

A. Trigger B. Contact trip lock-off C. Depth adjustment wheel D. Headlights/Low battery indicator E. Jam clearing latch F. Contact trip G. Magazine H. Pusher

DC612 DC613 DC614 DC615 DC616 DC617 DC618 DC619 Firing Mode Selective Sequential Selective Sequential Selective Sequential Selective Sequential Voltage Multi (14.4 & 12) Multi (14.4 & 12) Multi (14.4 & 12) Multi (14.4 & 12) 18 18 18 18 Height 12'' (305mm) 12'' (305mm) 12.4'' (315mm) 12.4'' (315mm) 12'' (305mm) 12'' (305mm) 12.4'' (315mm) 12.4'' (315mm) Width 4.18'' (106mm) 4.18'' (106mm) 4.18'' (106mm) 4.18'' (106mm) 4.18'' (106mm) 4.18'' (106mm) 4.18'' (106mm) 4.18'' (106mm) Length 12.75'' (324mm) 12.75'' (324mm) 12.5'' (317mm) 12.5'' (317mm) 12.75'' (324mm) 12.75'' (324mm) 12.5'' (317mm) 12.5'' (317mm) Weight 7.8lbs. (3.57kg) 7.8lbs. (3.57kg) 7.8lbs. (3.57kg) 7.8lbs. (3.57kg) 8.5lbs. (3.8kg) 8.5lbs. (3.8kg) 8.5lbs (3.8kg) 8.5lbs. (3.8kg) Magazine Angle Straight Straight Angled 20˚ Angled 20˚ Straight Straight Angled 20˚ Angled 20˚ Loading Capacity Up to 110 Nails Up to 110 Nails Up to 120 Nails Up to 120 Nails Up to 110 Nails Up to 110 Nails Up to 120 Nails Up to 120 Nails

IF YOU HAVE ANY QUESTIONS OR COMMENTS

EWALT (1-800-433-9258) General Safety Rules – For All Battery Operated Tools WARNING! Read and understand all instructions. Failure to follow all instruc- tions listed below may result in electric shock, fire and/or serious personal injury.

SAVE THESE INSTRUCTIONS

• Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.

• Do not operate power tools in explosive atmos- pheres, such as in the presence of flammable liq- uids, gases, or dust. Power tools create sparks which may ignite the dust or fumes.

• Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control. ELECTRICAL SAFETY

• Do not abuse the cord. Never use the cord to carry the tool. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords may create a fire.

• A battery operated tool with integral batteries or a separate battery pack must be recharged only with the specified charger for the battery. A charg- er that may be suitable for one type of battery may create a risk of fire when used with another battery.

• Use battery operated tool only with the specifical- ly designed battery pack. Use of any other batteries may create a risk of fire. PERSONAL SAFETY

• Stay alert, watch what you are doing and use com- mon sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inatten- tion while operating power tools may result in serious personal injury,

• Dress properly. Do not wear loose clothing or jew- elry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose cloth- ing, jewelry, or long hair can be caught in moving parts. Air vents often cover moving parts and should also be avoided.

• Avoid accidental starting. Be sure switch is in the locked or OFF position before inserting battery pack. Carrying tools with your finger on the switch or inserting the battery pack into a tool with the switch on invites accidents. Be sure contact trip is also in the locked off position. This prevents nailer from acciden- tal discharge.

• Remove adjusting keys or wrenches before turn- ing the tool on. A wrench or key that is left attached to a rotating part of the tool may result in personal injury.

• Do not overreach. Keep proper footing and bal- ance at all times. Proper footing and balance enables better control of the tool in unexpected situations.

• Use safety equipment. Always wear eye protec- tion. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.

• Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to a loss of control.

• Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed.

• Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled with the switch is dangerous and must be repaired.

• Disconnect battery pack from tool or place the switch in the locked or off position before making any adjustments, changing accessories, or stor- ing the tool. Such preventative safety measures reduce the risk of starting the tool accidentally.

• Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.

• When battery pack is not in use, keep it away from other metal objects like: paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause sparks, burns, or a fire.

• Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools, with sharp cut- ting edges are less likely to bind and are easier to con- trol.

• Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many acci- dents are caused by poorly maintained tools.

• Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool, may become hazardous when used on another tool. SERVICE

• Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.

• When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of electric shock or injury. Important Safety Instructions for Nailers

WARNING: When using any nailer, all safety

precautions, as outlined below, should be fol- lowed to avoid the risk of death or serious injury. Read and understand all instructions before operating the tool.

• Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring. Contact with a “live” wire will make exposed metal parts of the tool “live” and shock the operator.

• Actuating tool may result in flying debris, collation material, or dust which could harm operator’s eyes. The operator and all those persons in the general area should wear safety glasses with perma- nently attached side shields. Approved safety glasses are imprinted with the char- acters “Z87.1”. It is the employer’s respon- sibility to enforce the use of eye protection equipment by the tool operator and other people in the work area. (Fig. A)

• Always wear appropriate personal hear- ing and other protection during use. Under some conditions and duration of use, noise from this product may contribute to hearing loss. (Fig. A)

• Disconnect battery pack from the tool whenever clearing a jam, performing any maintenance or repair, moving the tool or when the tool is unattended.

• Do not remove, tamper with, or other- wise cause the tool, trigger, contact trip lock-off, or contact trip to become inop- erable. Do not tape or tie trigger or contact trip in the on position. Do not remove spring from contact trip. Uncontrolled discharge could result.

• Do not operate a tool if any portion of the tool, trigger, contact trip lock-off, or con- tact trip is inoperable, disconnected, altered, or not working properly. Damaged parts or missing parts should be repaired or replaced before use.

• Do not alter or modify the tool in any way.

• Always assume that the tool contains fasteners. FIG. B FIG. A FIG. C FIG. D FIG. E FIG. FEnglish

• Do not point the tool at co-workers or yourself at any time. No horseplay! Work safe! Respect the tool as a working imple- ment. (Fig. B)

• Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control. When the tool is not in use, it should be locked in a safe place out of reach of children.

• Do not carry the tool from place to place holding the trigger. Accidental discharge could result.

• Always use contact trip lock-off when tool is not in immediate use. Using the contact trip lock-off will prevent accidental discharge.

• Do not overreach. Maintain proper footing and balance at all times. (Fig. C)

• Use the tool only for its intended use. Do not discharge fasteners into open air, concrete, stone, extremely hard woods, knots or any material too hard for the fastener to penetrate. Discharged fasten- ers may follow unexpected path and cause injury. (Figs. D, F)

• Do not use the body of the tool or top cap as a hammer.

• Always keep fingers clear of nail track of magazine to prevent injury from inadver- tent release of the pusher. (Fig. G)

• Refer to the Maintenance and Repairs sections for detailed information on the proper maintenance of the tool.

• Always operate the tool in a clean, light- ed area. Be sure the work surface is clear of any debris and be careful not to lose foot- ing when working in elevated environments such as rooftops.

• Do not drive fasteners near edge of material. The workpiece may split causing the fastener to ricochet, injuring you or a co- worker. Be aware that the nail may follow the grain of the wood (shiner), causing it to protrude unexpectedly from the side of the work material. Drive the chisel point of the nail perpendicular to the grain to reduce risk of injury. (Figs. E, F, L)

• Keep hands and body parts clear of immediate work area. Hold workpiece with clamps when necessary to keep hands and body out of potential harm. Be sure the workpiece is properly secured before press- ing the nailer against the material. The con- tact trip may cause the work material to shift unexpectedly. (Fig. G)

• Do not use tool in the presence of flam- mable dust, gases or fumes. The tool may produce a spark that could ignite gases causing a fire. Driving a nail into another nail may also cause a spark. (Fig. H)

• Keep face and body parts away from back of the tool cap when working in restricted areas. Sudden recoil can result in impact to the body, especially when nail- ing into hard or dense material. (Fig. I)

• When using the tool in sequential action, do not actuate the tool unless the tool is placed firmly against the workpiece. Bump Action (Fig. K)

• When using the tool in bump action, be careful of unintentional double fires resulting from tool recoil. Unwanted fas- teners may be driven if the contact trip is allowed to accidentally re-contact the work surface. TO AVOID DOUBLE FIRES:

• Do not engage the tool against the work surface with a strong force.

• Allow the tool to recoil fully after each actuation.

• Use sequential action trigger.

• When “bump” actuating the finish nailer, always keep tool in control. Inaccurate placement of tool can result in misdirected discharge of a fastener.

• Do not drive nails onto the heads of other fasteners. Strong recoil, jammed fasteners, or ricocheted nails may result. (Fig. L)

• Be aware of material thickness when using nailer. A protruding nail may cause injury.

• DEPTH ADJUSTMENT: To reduce risk of serious injury from accidental actuation when attempting to adjust depth, ALWAYS;

• Remove battery pack.

• Engage contact trip lock-off (Fig. M).

• Avoid contact with trigger during adjust- ments

• Do not drive nails blindly into walls, floors or other work areas. Fasteners driv- en into live electrical wires, plumbing, or other types of obstructions can result in injury. (Fig. N)

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury.

WARNING: Use of this product will expose

you to chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Avoid inhaling vapors and dust, and wash hands after using.

• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activi- ties. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmful chemicals. FIG. K FIG. J

WARNING: Use of this tool can generate and/or disburse dust,

which may cause serious and permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection appropri- ate for the dust exposure. Direct particles away from face and body. CAUTION: When not in use, place tool on its side on a stable surface where it will not cause a tripping or falling hazard. Some tools with large battery packs will stand upright on the battery pack but may be easily knocked over.

• The label on your tool may include the following symbols. The symbols and their definitions are as follows: V..........volts A ..........amperes Hz........hertz W ..........watts min ......minutes ........alternating current ....direct current

SAFETY INSTRUCTIONS” SECTION. Important Safety Instructions for Battery Packs Your tool uses a DEWALT battery pack. When ordering replacement battery packs, be sure to include catalog number and voltage: Extended Run-Time battery packs deliver more run-time than stan- dard battery packs. Consult the chart at the end of this manual for compatibility of chargers and battery packs. NOTE: Your tool will accept either standard or Extended Run Time battery packs. However, be sure to select proper voltage. Batteries slowly lose their charge when they are not on the charger, the best place to keep your battery is on the charger at all times. The battery pack is not fully charged out of the carton. Before using the battery pack and charger, read the safety instructions below. Then follow charging procedures outlined.

READ ALL INSTRUCTIONS

• Do not incinerate the battery pack even if it is severely dam- aged or is completely worn out. The battery pack can explode in a fire.

• A small leakage of liquid from the battery pack cells may occur under extreme usage or temperature conditions. This FIG. G FIG. H FIG. I FIG. L FIG. M FIG. NEnglish

returning the spent nickel-cadmium battery to an authorized

EWALT service center or to your local retailer for recycling. You may also contact your local recycling center for informa- tion on where to drop off the spent battery. RBRC™ is a registered trademark of the Rechargeable Battery Recycling Corporation. Important Safety Instructions for Battery Chargers SAVE THESE INSTRUCTIONS: This manual contains important safety instructions for battery chargers.

• Before using charger, read all instructions and cautionary markings on charger, battery pack, and product using bat- tery pack.

DANGER: Electrocution hazard. 120 volts are present at

charging terminals. Do not probe with conductive objects. Electric shock or electrocution may result.

WARNING: Shock hazard. Do not allow any liquid to get

inside charger. Electric shock may result. CAUTION: Burn hazard. To reduce the risk of injury, charge only D

WALT nickel cadmium rechargeable batteries. Other types of batteries may burst causing personal injury and damage. CAUTION: Under certain conditions, with the charger plugged in to the power supply, the exposed charging con- tacts inside the charger can be shorted by foreign material. Foreign materials of a conductive nature such as, but not lim- ited to, steel wool, aluminum foil, or any buildup of metallic particles should be kept away from charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug charger before attempting to clean.

• DO NOT attempt to charge the battery pack with any chargers other than the ones in this manual. The charger and battery pack are specifically designed to work together.

• These chargers are not intended for any uses other than charging D

WALT rechargeable batteries. Any other uses may result in risk of fire, electric shock or electrocution.

• Do not expose charger to rain or snow.

• Pull by plug rather than cord when disconnecting charger. This will reduce risk of damage to electric plug and cord.

• Make sure that cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.

• Do not use an extension cord unless it is absolutely necessary. Use of improper extension cord could result in risk of fire, electric shock, or electrocution.

• An extension cord must have adequate wire size (AWG or American Wire Gauge) for safety. The small- er the gauge number of the wire, the greater the capacity of the cable, that is 16 gauge has more capacity than 18 gauge. When using more than one extension to make up the total length, be sure each individual extension con- tains at least the minimum wire size. Recommended Minimum Wire Size for Extension Cords Total Length of Cord 25 ft. 50 ft. 75 ft. 100 ft. 125 ft. 150 ft. 175 ft.

• Do not place any object on top of charger or place the charger on a soft surface that might block the venti- lation slots and result in excessive internal heat. Place the charger in a position away from any heat source. The charger is ventilated through slots in the top and the bottom of the housing.

• Do not operate charger with damaged cord or plug — have them replaced immediately.

• Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in any way. Take it to an authorized service center.

• Do not disassemble charger; take it to an authorized service center when service or repair is required. Incorrect reassembly may result in a risk of electric shock, electrocution or fire.

• Disconnect the charger from the outlet before attempting any cleaning. This will reduce the risk of electric shock. Removing the battery pack will not reduce this risk.

• NEVER attempt to connect 2 chargers together.

• The charger is designed to operate on standard household electrical power (120 Volts). Do not attempt to use it on any other voltage. This does not apply to the vehicular charger. Using Automatic Tune-Up™ Mode The automatic Tune-Up™ Mode equalizes or balances the individual cells in the battery pack allowing it to function at peak capacity. Battery packs should be tuned up weekly or after 10 charge/discharge cycles or whenever the pack no longer delivers the same amount of work. To use the auto- matic Tune-Up™, place the battery pack in the charger and leave it for at least 8 hours. The charger will cycle through the following modes.

1. The red light will blink continuously indicating that the 1-

hour charge cycle has started.

2. When the 1-hour charge cycle is complete, the light will

stay on continuously and will no longer blink. This indi- cates that the pack is fully charged and can be used at this time.

3. If the pack is left in the charger after the initial 1-hour

charge, the charger will begin the Automatic Tune-Up mode. This mode continues up to 8 hours or until the individual cells in the battery pack are equalized. The battery pack is ready for use and can be removed at any time during the Tune-Up mode.

4. Once the Automatic Tune Up mode is complete, the

charger will begin a maintenance charge; the red indica- tor will remain lit. does not indicate a failure. However, if the outer seal is broken and this leakage gets on your skin: a. Wash quickly with soap and water. b. Neutralize with a mild acid such as lemon juice or vinegar. c. If battery liquid gets into your eyes, flush them with clean water for a minimum of 10 minutes and seek immediate medical attention. (Medical note: The liq- uid is 25-35% solution of potassium hydroxide.)

• Charge the battery packs only in D

• DO NOT splash or immerse in water or other liquids.

• Do not store or use the tool and battery pack in loca- tions where the temperature may reach or exceed 105°F (such as outside sheds or metal buildings in summer).

DANGER: Electrocution hazard. Never attempt to open

the battery pack for any reason. If battery pack case is cracked or damaged, do not insert into charger. Electric shock or electrocution may result. Damaged battery packs should be returned to service center for recycling. NOTE: Battery storage and carrying caps are provided for use whenever the battery is out of the tool or charger. Remove cap before placing battery in charger or tool.

WARNING: Fire hazard. Do not store or

carry battery so that metal objects can contact exposed battery terminals. For example, do not place battery in aprons, pockets, tool boxes, product kit boxes, drawers, etc., with loose nails, screws, keys, etc. without battery cap. Transporting batteries can possibly cause fires if the battery terminals inadvertently come in contact with conductive materials such as keys, coins, hand tools and the like. The US Department of Transportation Hazardous Material Regulations (HMR) actu- ally prohibit transporting batteries in commerce or on air- planes (i.e., packed in suitcases and carry-on luggage) UNLESS they are properly protected from short circuits. So when transporting individual batteries, make sure that the battery terminals are protected and well insulated from mate- rials that could contact them and cause a short circuit. CAUTION: Battery pack must be securely attached to tool. If battery pack is detached, personal injury may result. The RBRC™ Seal The RBRC™ (Rechargeable Battery Recycling Corporation) Seal on the nickel-cadmium bat- tery (or battery pack) indicates that the costs to recycle the battery (or battery pack) at the end of its useful life have already been paid by

EWALT. In some areas, it is illegal to place spent nickel-cadmium batteries in the trash or municipal solid waste stream and the RBRC program provides an environ- mentally conscious alternative. RBRC™ in cooperation with D EWALT and other battery users, has established programs in the United States to facil- itate the collection of spent nickel-cadmium batteries. Help protect our environment and conserve natural resources byEnglish

SAVE THESE INSTRUCTIONS

Chargers Your tool uses a DEWALT Charger. Your battery can be charged in D

WALT 1 Hour Chargers, 15 Minute Chargers or Vehicular 12 volt charger. Be sure to read all safety instructions before using your charger. Consult the chart on the back cover of this manual for compatibility of chargers and battery packs. FIG. 2 Charging Procedure

DANGER: Electrocution hazard. 120 volts are present at

charging terminals. Do not probe with conductive objects.

1. Plug the charger into an appropriate outlet before

inserting battery pack.

2. Insert the battery pack into the charger. The red

(charging) light will blink continuously indicating that the charging process has started (Fig. 2).

3. The completion of charge will be indicated by the red light

remaining ON continuously. The pack is fully charged and may be used at this time or left in the charger. Indicator Light Operation Charge Indicators Some chargers are designed to detect certain problems that can arise with battery packs. Problems are indicated by the red light flashing at a fast rate. If this occurs, re-insert battery pack into the charger. If the problem persists, try a different battery pack to determine if the charger is OK. If the new pack charges correctly, then the original pack is defective and should be returned to a service center or other collection site for recycling. If the new battery pack elicits the same trouble indication as the original, have the charger tested at an authorized service center.

Some chargers have a Hot/Cold Pack Delay feature: when the charger detects a battery that is hot, it automatically starts a Hot Pack Delay, suspending charging until the bat- tery has cooled. After the battery has cooled, the charger 1 HOUR CHARGER 15 MINUTE CHARGER automatically switches to the Pack Charging mode. This fea- ture ensures maximum battery life. The red light flashes long, then short while in the Hot Pack Delay mode.

Some chargers have a Problem Power Line indicator. When the charger is used with some portable power sources such as generators or sources that convert DC to AC, the charger may temporarily suspend operation, flashing the red light with two fast blinks followed by a pause. This indicates the power source is out of limits. LEAVING THE BATTERY PACK IN THE CHARGER The charger and battery pack can be left connected with the red light glowing indefinitely. The charger will keep the bat- tery pack fresh and fully charged. NOTE: A battery pack will slowly lose its charge when kept out of the charger. If the battery pack has not been kept on maintenance charge, it may need to be recharged before use. A battery pack may also slowly lose its charge if left in a charger that is not plugged into an appropriate AC source. WEAK BATTERY PACKS: Chargers can also detect a weak battery. Such batteries are still usable but should not be expected to perform as much work. In such cases, about 10 seconds after battery insertion, the charger will beep rapidly 8 times to indicate a weak battery condition. The charger will then go on to charge the battery to the highest capacity possible. Important Charging Notes

1. Longest life and best performance can be obtained if the

battery pack is charged when the air temperature is between 65°F and 75°F (18°- 24°C). DO NOT charge the battery pack in an air temperature below +40°F (+4.5°C), or above +105°F (+40.5°C). This is important and will prevent serious damage to the battery pack.

2. The charger and battery pack may become warm to

touch while charging. This is a normal condition, and does not indicate a problem.

3. If the battery pack does not charge properly:

a. Check current at receptacle by plugging in a lamp or other appliance b. Check to see if receptacle is connected to a light switch which turns power off when you turn out the lights. c. Move charger and battery pack to a location where the surrounding air temperature is approximately 65°F - 75°F (18° - 24°C). d. If charging problems persist, take the tool, battery pack and charger to your local service center.

4. The battery pack should be recharged when it fails to

produce sufficient power on jobs which were easily done previously. DO NOT CONTINUE to use under these conditions. Follow the charging procedure. You may also charge a partially used pack whenever you desire with no adverse affect on the battery pack.

5. Under certain conditions, with the charger plugged into

the power supply, the exposed charging contacts inside the charger can be shorted by foreign material. Foreign materials of a conductive nature such as, but not limited to, steel wool, aluminum foil, or any buildup of metallic particles should be kept away from charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug charger before attempting to clean.

6. Do not freeze or immerse charger in water or any other

WARNING: Shock hazard. Don't allow any liquid to get

inside charger. Electric shock may result. To facilitate the cooling of the battery pack after use, avoid placing the charger or battery pack in a warm environment such as in a metal shed, or an uninsulated trailer. CAUTION: Never attempt to open the battery pack for any reason. If the plastic housing of the battery pack breaks or cracks, return to a service center for recycling. Installing and Removing the Battery Pack CAUTION: Engage contact trip lock-off before removing or installing battery. NOTE: Make sure your battery pack is fully charged. To install the battery pack into the tool handle, align the base of the tool with the notch inside the tool’s handle and slide the battery pack firmly into the handle until you hear the lock snap into place. To remove the battery pack from the tool, press the release buttons (M) and firmly pull the battery pack out of the tool handle. Insert it into the charger as described in the charger manual (Fig. 4). COMPONENTS Refer to Figure 1 at the beginning of this manual for a com- plete list of components. OPERATION Mode Selection

WARNING: Always wear eye and ear protection when

operating tool. The DEWALT cordless nailers are assembled in accordance with the ANSI Standard SNT-101-2002. Before operating this tool, look at the selector switch to determine the actuation mode. Read all instructions before selecting actuation mode. FIG. 3 FIG. 4

MLOCK AND LOAD METHOD

CAUTION: Keep fingers clear of pusher to prevent injury. CAUTION: The contact trip lock-off should always be locked off whenever any adjustments are made or when tool is not in use.

1. Pull pusher back until it locks.

2. Insert fasteners into the rear of the magazine.

3. Push forward on the pusher until it releases and slides

CAUTION: The contact trip lock-off should always be locked off whenever any adjustments are made or when tool is not in use.

1. Pull pusher back until it locks.

2. Tip the tool up until the nails slide freely out the back of

3. Open the jam clear door on the nosepiece to verify there

are no nails remaining. Adjusting Depth (Fig. 10) The depth that the fastener is driven can be adjusted using the depth adjustment wheel (C) on the side of the tool.

WARNING: To reduce risk of serious injury from acci-

dental actuation when attempting to adjust depth, ALWAYS:

• Remove battery pack.

• Engage contact trip lock-off.

• Avoid contact with trigger during adjustments.

1. To drive the nail shallower, rotate the depth adjustment

wheel (C) counterclockwise. There are six depth settings, 1 being the shallowest and 6 being the deepest.

2. To sink a nail deeper, rotate the depth adjustment wheel

(C) clockwise. Headlights (Fig. 10) There is a headlight (D) located on each side of the nailer. Headlights turn on upon battery insertion, activation of the trigger, or depressing the contact trip. The lights will automat- ically shut off after 10 seconds unless tool remains in use. NOTE: These headlights are for lighting the immediate work surface and are not intended to be used as flashlights. LOW BATTERY INDICATOR: The headlights will flash four consecutive times and then shut down to indicate low battery.

• DEWALT cordless nailers DC613, DC615, DC617, and DC619 are ONLY capable of operating in sequential action mode (Fig. 5). SEQUENTIAL ACTION Use sequential action for intermittent nailing where very careful and accurate placement is desired. To operate the nailer in sequential action mode:

1. Flip the switch located on the body

of the tool just between the trigger and magazine to the left, as shown in Figure 6.

2. Fully depress nosepiece against

the work surface (motor will start).

3. Pull trigger (nail will drive into work

5. Lift nosepiece off work surface.

6. Repeat steps 2 through 4 for next application.

CAUTION: The contact trip needs to be depressed fol- lowed by a trigger pull for each nail followed by a release of both the contact trip and trigger after each nail.

• DEWALT cordless nailers DC612, DC614, DC616, and DC618 are equipped with a bump/sequential selector switch (Fig. 6). BUMP ACTION Bump action is intended for rapid nailing on flat, stationary surfaces. When using bump action, two methods are available: place actuation and bump actuation. Flip the switch located on the body of the tool just between the trigger and magazine to the right as shown in Figure 7. To operate the tool using the PLACE ACTUATION method: CAUTION: A nail will fire each time the trigger is depressed as long as the contact trip remains depressed.

1. Depress the contact trip against the work surface.

2. Depress the trigger.

To operate the tool using the BUMP ACTUATION method:

1. Depress the trigger.

2. Push the contact trip against the work surface. As long as

the trigger is depressed, the tool will fire a nail every time FIG. 7 FIG. 6 FIG. 5 the contact trip is depressed. This allows the user to drive multiple nails in sequence. CAUTION: Do not keep trigger depressed when tool is not in use. Keep the contact trip lock-off engaged in the locked position when the tool is not in use. Preparing the Tool CAUTION: NEVER spray or in any other way apply lubri- cants or cleaning solvents inside the tool. This can seriously affect the life and performance of the tool. NOTE: The battery pack is not fully charged out of the carton. Follow instructions outlined (see Charging Procedures).

Read the Safety Instruction section of this manual.

2. Wear eye and ear protection.

3. Ensure magazine is empty of all fasteners.

4. Check for smooth and proper operation of contact trip

and pusher assemblies. Do not use tool if either assem- bly is not functioning properly. NEVER use a tool that has the contact trip restrained in the actuated position.

5. Keep tool pointed away from yourself and others.

6. Insert fully charged battery pack.

Using the Contact Trip Lock-off (Fig. 8, 9)

WARNING: Always wear eye and

ear protection when operating tool. Each DEWALT nailer is equipped with a contact trip lock-off (B) which when pulled downward with the lock symbol showing as shown, prevents the tool from firing a nail. When the contact trip lock-off is folded in as shown, the tool will be fully operational. The contact trip lock- off should always be locked off when- ever any adjustments are made or when tool is not in immediate use. NOTE: Tools equipped with selective actuation, when in bump fire mode will allow the motor to start upon trigger pull. This is normal oper- ation. The contact trip lock-off constrains the contact trip from discharging a nail. Loading the Tool CAUTION: Keep tool pointed in a safe direction when loading nails. CAUTION: Never load nails with the contact trip or trigger activated. CAUTION: Always remove battery pack before loading or unloading nails. LOAD AND DRAW METHOD (FIG. 1)

1. Insert fasteners into the rear of the magazine (G).

2. Pull pusher (H) back until the nail follower falls behind

3. Release the pusher.

WARNING: Remove nails from magazine before making

any adjustments or servicing this tool. Failure to do so may result in serious injury. CAUTION: Disconnect battery pack from tool before making any adjustments, changing accessories, servic- ing, or moving the tool. Such preventative safety measures reduce the risk of starting the tool accidentally. CAUTION: When not in use, place tool on its side on a stable surface where it will not cause a tripping or falling hazard. Some tools with large battery packs will stand upright on the battery pack but may be easily knocked over. MAINTENANCE Daily Maintenance Chart ACTION Clean magazine, pusher, and contact trip mechanism. WHY Permits smooth operation of magazine, reduces wear, and prevents jams. HOW Blow clean with compressor air. The use of oils, lubri- cants periodically or solvents is not recommended as they tend to attract debris. ACTION Before each use, check to insure all screws, nuts and fasteners are tight and undamaged. WHY Prevents jams and premature failure of tool parts. HOW Tighten loose screws or other fasteners using the appropriate allen wrench or screwdriver. Cleaning Use only mild soap and a damp cloth to clean the tool. Many household cleaners contain chemicals which could seriously damage plastic. Also, do not use gasoline, turpentine, lac- quer or paint thinner, dry cleaning fluids or similar products. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.

CHARGER CLEANING INSTRUCTIONS

WARNING: Disconnect the charger from the AC outlet

before cleaning. Dirt and grease may be removed from the exterior of the charger using a cloth or soft non-metallic brush. Do not use water or any cleaning solutions. Lubrication CAUTION: NEVER spray or in any other way apply lubricants or cleaning solvents inside the tool. This can seriously affect the life and performance of the tool. DEWALT tools are properly lubricated at the factory and are ready for use. However, it is recommended that, once a year, you take or send the tool to a certified service center for a thorough cleaning and inspection. Repairs To assure product SAFETY and RELIABILITY, repairs, main- tenance and adjustment (including brush inspection and replacement) should be performed by a D EWALT factory JAMMED NAIL INDICATOR: The headlights will flash con- tinually if a nail becomes jammed in the nosepiece (see Clearing a Jammed Nail). Clearing a Jammed Nail (Fig. 11) If a nail becomes jammed in the nosepiece, keep the tool pointed away from you and follow these instructions to clear:

1. Remove battery pack from tool and engage contact trip

2. Pull the pusher back until it locks in place then remove

5. If driver blade is in the down

position, insert screwdriver or other rod into nosepiece and push driver blade back in position.

6. Close the front door and engage

the wireform under the 2 arms (N) on the nosepiece. Push latch until it locks in place.

7. Reinsert battery pack.

NOTE: The tool will disable itself and not reset until the battery pack has been removed and reinserted.

8. Reinsert nails into magazine (see Loading the Tool).

NOTE: Should nails continue to jam frequently in nosepiece, have tool serviced by an authorized D EWALT service center. Cold Weather Operation When operating tools at temperatures below freezing:

1. Keep tool as warm as possible prior to use.

2. Actuate the tool 5 or 6 times into scrap lumber before

using. Hot Weather Operation Tool should operate normally. However, keep tool out of direct sunlight as excessive heat can deteriorate bumpers and other rubber parts resulting in increased maintenance. Suspension Hook (Fig. 12) The DEWALT cordless nailers include an integrated suspension hook (J) and can be attached to either side of the tool to accom- modate left- or right-handed users. If the hook is not desired at all, it can be removed from the tool.

TO REMOVE SUSPENSION HOOK

1. Remove battery pack from tool.

2. To switch the tool from right- to left-hand usage simply

remove the screw from the opposite side of the tool and reassemble on the other side.

3. Replace battery pack.

service center, a DEWALT authorized service center or other qualified service personnel. Always use identical replace- ment parts. CAUTION: Disconnect battery pack from tool before making any adjustments, changing accessories, servic- ing, or moving the tool. Such preventative safety measures reduce the risk of starting the tool accidentally. CAUTION: Remove nails from magazine before making any adjustments or servicing this tool. Failure to do so may result in serious injury. TO SERVICE

1. Remove 3 T25 slotted screws from top cover. Remove

cover from housing and set aside.

2. Using a nail or punch, apply pressure to the pin (Q)

sliding the pin out from the metal structure (Fig. 13).

3. Push driver/return assembly (R) toward nosepiece and

hold in place against the lower bumper (V) as you roll back the activation arm Assembly (S). Remove activation arm assembly and set aside.

4. Use a flat blade screwdriver to pry up on the return cord

assembly (T) until the detents release. Lift up to remove (Fig. 14).

5. Remove the driver/return assembly (Fig. 15).

6. Inspect lower bumper (V), upper bumper (X), and other

surfaces for cracks or damage and replace if necessary (Fig. 16). Replace damaged return cord assembly.

TO REPLACE RETURN CORD ASSEMBLY

NOTE: For correct cord position during assembly, refer to the proper orientation of the return cord assembly in Figure 15. FIG. 17 RETURN CORDASSEMBLYAvailable by calling1-800-4-D

FIG. 16 FIG. 15 DRIVER/RETURN ASSEMBLYAvailable by calling1-800-4-D

1. Align one of the rubber tabs (Y) from the new return

cord assembly with the corresponding slot in the driver (Fig. 18).

2. With your finger, push and bend the rubber tab around

corner (Fig. 18) while pulling the rubber cord until tab is firmly in place (Fig. 19).

3. Repeat above procedure for other rubber cord.

TO REASSEMBLE NAILER

1. Insert the tip of the driver/return assembly blade into the

matching hole in the nosepiece (Fig. 20).

2. Move contact trip (Z) to the side while pulling back on

the return cord assembly (Fig. 21).

3. Engage the hooks (AA) on the return cord assembly to

the notch (BB) in the metal structure then push down to snap into detents (Fig. 22).

4. Slide the driver/return assembly (R) toward the nose-

5. Insert activiation arm assembly by first engaging the cam

pin (U) to the solenoid; then align the pivot holes (W) to the metal structure (Fig. 13).

6. Slide the pin (Q) through the metal structure, capturing

the activation arm assembly and spring.

7. Ensure the activation arm is fully engaged as shown in

8. Replace the cover to housing, insert 3 T25 slotted

screws and tighten. FIG. 23 FIG. 22

Accessories Recommended accessories for use with your tool are avail- able at extra cost from your local dealer or authorized service center. If you need assistance in locating any accessory, please contact D EWALT Industrial Tool Co., 701 East Joppa Road, Baltimore, MD 21286, call 1-800-4-D EWALT (1-800- 433-9258) or visit our website www.dewalt.com. CAUTION: The use of any other accessory not recom- mended for use with this tool could be hazardous. Three Year Limited Warranty DEWALT will repair, without charge, any defects due to faulty materials or workmanship for three years from the date of purchase. This warranty does not cover part failure due to normal wear or tool abuse. For further detail of warranty cov- erage and warranty repair information, visit www.dewalt.com or call 1-800-4-D EWALT (1-800-433-9258). This warranty does not apply to accessories or damage caused where repairs have been made or attempted by others. This war- ranty gives you specific legal rights and you may have other rights which vary in certain states or provinces. In addition to the warranty, D EWALT tools are covered by our:

EWALT will maintain the tool and replace worn parts caused by normal use, for free, any time during the first year after purchase.

If you are not completely satisfied with the performance of your D EWALT Power Tool, Laser, or Nailer for any reason, you can return it within 90 days from the date of purchase with a receipt for a full refund – no questions asked. LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products sold in Latin America, see country specific warranty information contained either in the packaging, call the local company or see website for warranty information. RECONDITIONED PRODUCT: Reconditioned product is covered under the 1 Year Free Service Warranty. The 90 Day Money Back Guarantee and the Three Year Limited Warranty do not apply to reconditioned product. FREE WARNING LABEL REPLACEMENT: If your warning labels (Fig. 24) become illegible or are missing, call 1-800-4-

Tool doesn’t turn on Low battery charge or damaged battery Charge or replace battery (Headlights don’t turn on) Terminals are dirty or damaged See authorized service center Contact trip lock is in a locked position Unlock contact trip lock Bent contact trip See authorized service center Tool internal electronics not reset Remove battery, wait 3 seconds and reinsert Damaged internal electronics See authorized service center Tool doesn’t actuate Motor stops running after 2 seconds Normal operation; release trigger or contact trip and redepress (Headlights on, motor does not run) Contact trip or trigger not depressed See instruction manual Damaged trigger See authorized service center Bent contact trip See authorized service center Contact trip lock in the locked position Unlock contact trip lock (Sequential mode only) Damaged internal electronics See authorized service center Tool doesn’t actuate (Headlights flash 4 times) Low battery charge or damaged battery Charge or replace battery Tool doesn't actuate Jammed fastener Remove the battery, clear the jammed fastener, (push driver blade back up manually if necessary) and reinsert battery pack Jammed mechanism See authorized service center Tool doesn’t actuate (Headlights on, motor runs) Damaged internal electronics See authorized service center Tool doesn’t actuate Damaged return system Replace return system; see authorized service center (Headlights on, motor runs, driver blade stuck down) Debris in nosepiece Clean nosepiece Damaged driver/return assembly Replace driver/return assembly; see authorized service center Tool operates, but does not drive the fastener fully Low battery charge or damaged battery Charge or replace battery Depth adjustment set too shallow Rotate depth adjustment wheel to a deeper setting Tool not firmly applied to workpiece See instruction manual Material and fastener length Choose appropriate material or fastener length too rigorous an application Damaged or worn driver blade tip Replace driver/return assembly; see authorized service center Damaged or worn driver/return assembly Replace driver/return assembly; see authorized service center Tool operates, but no fastener driven No fasteners in magazine Load fasteners into magazine Wrong size or angle fasteners Use only recommended fasteners Debris in nosepiece Clean nosepiece Debris in magazine Clean magazine Worn magazine Replace magazine; see authorized service center Damaged or worn driver blade Replace driver/return assembly; see authorized service center Damaged pusher spring Replace spring; see authorized service center Jammed fastener Wrong size or angle fasteners Use only recommended fasteners Damaged or worn driver blade Replace driver/return assembly; see authorized service center Material and fastener length Material or fastener length inappropriate too rigorous an application Low battery charge or damaged battery Charge or replace battery Debris in nosepiece Clean nosepiece Debris in magazine Clean magazine Worn magazine Replace magazine; see authorized service center Worn or damaged pusher spring Replace spring; see authorized service centerH

DISPONIBLE LLAMANDO AL1-800-4-D