TracRac Van 29055XT - Luggage racks THULE - Free user manual and instructions

USER MANUAL TracRac Van 29055XT THULE

• Do not exceed vehicle manufacturer’s load limits.

• If used in conjuction with another type of load carrying system the lower weight capacity of the two systems should be followed.

• Tie down front and rear of all long loads to the vehicles bumpers for safe transport.

• Install parts as shown on illustrations.

• Carrying high loads over rough roads with excess speed may damage the system. Good judgment must be exercised at all times.

Special Installation notes:

• All 1998+ Chevy Express / GMC Savanna (G-Series Vans) require the supplied Gutter Span, which are designed to span the putty filled rain gutter of the Van for maximum strength. If you use the supplied Gutter Spans, refer to “Roof Installation B” instruc- tions on page 5 for proper installation.

(SKU# 29056 to a Chevy Express / GMC Savanna to a Chevy Express / GMC Savanna (SKU# 29056 When installing a Van Triple (SKU# 29056XT) to a Chevy Express / GMC Savana and Ford Vans with curved roofs, you’ll need to add the supplied Shims, to compensate for the gutter’s curve. Gutte r Span Gutter Span Shim

Insert the J-Hooks with Neoprene Strips through the Assembly Slots at the base of the Corner Bracket. Then insert 2 Brass Nuts into the opening of the J-Hook clips. Thread each screw approx. 1/4 in. into the J-hook’s brass nut. (Do not completely tighten screws) Repeat for each Corner Bracket, (2 hooks for each Bracket). (See Fig. 1)

Now you’re ready to attach the Crossbars (see Shim Installation, page 6, if shims are required on front and rear racks). Insert the heads of four 1 1/2” T-Bolts into the Crossbar Slot on the bottom of each Crossbar (the bottom is the side with the Flat Recess) (see Fig. 2 ). Slide 2 T- Bolts to the left side and 2 T-Bolts to the right.

Fit the Rubber Strip on the lower edge of each Corner Bracket. Do not install strip:

Insert 2 (5/16” x 1 3/4 ” long) Socket Head Cap Screws through the Lock Washers and then into the holes in each Corner Bracket Tab. (See Fig. 1)

Attach a Corner Bracket assembly to the Crossbar by inserting the T-Bolts through the two holes in the Corner Bracket. Partially tighten and secure with the Self Lock- ing Nuts – enough to hold the Corner Bracket in place. Repeat for each of the remaining three Brackets.

Slide the Crossbar Tiedowns onto the Crossbar by insert- ing the M8x26mm T-Bolts into the top Crossbar Slot. Figure 1 Figure 2

Place a complete assembly at the desired location on the van’s roof, making sure that the Crossbars are parallel with the front of the van. Check that the Corner Brackets are the same distance from the driver and passenger doors. Socket head cap screw Tiedown Lock washer Assembly slot Rubber strip Brass square nut Neoprene strip J-Hook Corner bracket Crossbar slot Crossbar slot Corner bracket tab Brass nut fits into J-hook T-Bolt End view of crossbar Self locking nut Flat recess 5067310Roof Installation A: Normal Installation

The lower edge of each Corner Bracket fits snugly into the top corner of the van’s rain gutter. Place the J-Hooks with Neoprene Strips around the outside edge of rain gutter (see Fig 3A)

CAUTION: Re-torque all fasteners after first 100 miles to adjust for settling. Recheck all torques every 3000 miles. Pro- longed driving, vibrations may cause the fasteners to loosen.

• Roof Installation A: Normal Installation

• Roof Installation B: Gutter Span Installation

Center the Crossbars by measuring from the end of each Corner Bracket, to the Crossbar ends, left and right.

Tighten the T-Bolts on the underside of the Crossbar to 240 in/lbs. (20 ft/lbs.) to secure the Corner Brackets to the Crossbar.

Now tighten all Socket Head Cap Screws to 120 in/lbs. (10 ft/lbs.) with the supplied Allen Wrench.

Reposition the Crossbar Tiedowns where desired. Now you’re ready to go! Capacity – The TracVan System is rated for a capacity of 500 lbs., evenly distributed over all racks, assuming normal driving conditions and loading. Do not exceed the racks’ rated capacity, as you could dam- age the van’s rain gutter. Secure loads carefully and exercise caution at all times.

• We recommend using transverse ratchet straps to securely tie down cargo.

• Run additional ratchet straps around the front & rear of loads, attaching them to the Crossbars to prevent any load shifting during acceleration and stopping. Figure 3A

VAN ROOF – REAR VIEW

Slide 2 Gutter Spans under each Corner Bracket so that they line up under the slots as shown, with the “V” Groove facing up. The “Hook” of the Gutter span must en- gage the upper edge of the gutter, with the opposite end positioned in the middle of the gutter groove (see Fig 3B). Figure 3B

The lower edge of each Corner Bracket fits snugly into the top of the Gutter Span. Place the J-Hooks around the outside edge of rain gutter (see Fig 3B)

Center the Crossbars by measuring from the end of each Corner Bracket, to the Crossbar ends, left and right.

Tighten the T-Bolts on the underside of the Crossbar to 240 in/lbs. (20 ft/lbs.) to secure the Corner Brackets to the Crossbar.

Now tighten all Socket Head Cap Screws to 120 in/lbs. (10 ft/lbs.) with the supplied Allen Wrench.

Reposition the Crossbar Tiedowns where desired. Now you’re ready to go! CAUTION: Re-torque all fasteners after first 100 miles to adjust for settling. Recheck all torques every 3000 miles. Prolonged driving, vibrations may cause the fasteners to loosen. Capacity – The TracVan System is rated for a capacity of 500 lbs., evenly distributed over all racks, assuming normal driving conditions and loading. Do not exceed the racks’ rated capacity, as you could damage the van’s rain gutter. Secure loads carefully and exercise caution at all times.

• We recommend using transverse ratchet straps to securely tie down cargo.

• Run additional ratchet straps around the front & rear of loads, attaching them to the Crossbars to prevent any load shifting during acceleration and stopping. Corner bracket tab Corner bracket Gutter span Socket head cap screw Socket head cap screw Socket head cap screw Lock washer Neoprene strip Crossbar Gutter putty J-Hook clip

VAN ROOF – REAR VIEW

Hook 5067310Caution: Recheck the bolt torques every 3000 miles. With prolonged driving, vibrations may cause the fasteners to loosen. Capacity: The van rack is rated for a capacity of 500 lbs., evenly distributed, assuming normal driving conditions and loading. Please secure loads carefully, and exercise caution at all times! The gutters on some Vans are curved, which makes install- ing three level crossbars a special challenge. To compen- sate for this curvature, you’ll install our shims in the front and rear crossbar assemblies, raising them to the height of the middle rack.

1. Verify that you have received four Van Rack Shims.

2. Install the middle (third) crossbar assembly roughly in

center of van roof per Van Rack Installation Instructions.

3. Loosely assemble the front and rear crossbar assemblies,

placing the shims between the corner brackets and the crossbar (Fig. 4).

4. Install the front crossbar assembly in desired location

near front of van roof, and tighten all fasteners in accor- dance with Van Rack Installation Instructions.

5. Position the rear crossbar assembly on rear of van roof,

engaging lower edge of comer brackets in rain gutters.

6. Place a straight-edge (a ladder or straight piece of

lumber will do) atop crossbars (Fig. 5) to check that the (Fig. 5) to check that the (Fig. 5) racks are all in line. As necessary, slide the rear crossbar assembly to the front or rear until the straight-edge rests flatly and evenly on all three crossbars. Complete instal- lation to rear crossbar assembly in accordance with Van Rack Installation Instructions.

7. Check all fasteners for proper torque.

SHIM INSTALLATION Supplied as part of SKU 29056XT, Van Triple Figure

Shim Shim 5067310C7 Thule Inc. • 42 Silvermine Road • Seymour, CT 06483 Thule Canada Inc. • 710 Bernard • Granby QC J2J 0H6 North American Consumer Service: Toll Free 800-238-2388 / Fax 450-777-3615 • www.thule.com EN = North American English ES = Latin American Spanish When using Thule Load carriers and accessories, the user must understand the precautions. The points listed below will assist you in using the rack system and will encourage safety.

• For quality fits and safety, use only the recommended rack or accessory as stated in Thule’s current Fit Guide. Do not assume a rack will fit, always check the current Fit Guide when obtaining a new vehicle.

• The maximum load specified in the assembly instructions is not to be exceeded. However, this limit is always subordinate to the maximum load recommended by the manufacturer of the car itself. It is always the lower maximum recommended load that applies. Max roof load = load carrier weight + any fitted carrier accessories + the weight of the load itself.

• Always make sure all doors are open when mounting a roof rack system. Make sure all knobs, bolts, screws, straps, and locks are firmly attached, tightened and locked before every trip. Knobs, bolts, screws, straps and locks must be periodically inspected for signs of wear, corrosion, and fatigue. Check your load at stops during the trip to ensure continued fastening security.

• Check local and state laws governing projection of objects beyond the perimeter of a vehicle. Be aware of the width and height of your cargo since low clearance branches, bridges, and parking garages can aect the load. All cargo will aect the vehicle’s driving behavior. Never drive with any lock, knob or rack in an open or unlocked position. All long loads such as, but not limited to, sailboards, surfboards, kayaks, canoes, and lumber must be tied down front and rear to the bumpers or tow hooks of the vehicle.

• Remove your Thule rack and accessories when they are not in use and before entering automatic car washes.

• All locks must be turned and moved periodically to ensure smooth operation. Use graphite or dry lubricant to help this. Thule locks are designed to deter vandalism and theft but should not be considered theft proof. Remove valuable gear if your vehicle is unattended for an extended period. Place at least one key in the glove compartment.

• For safety to your vehicle and rack system, obey all posted speed limits and trac cautions. Adapt your speed to the conditions of the road and the load being carried.

• Do not use Thule load carriers and accessories for purposes other than those for which they were designed. Do not exceed their carrying capacity. Failure to follow these guidelines or the product’s instructions will void the warranty.

• All loads must be secured using the provided straps.

• Consult with your Thule dealer if you have any questions regarding the operations and limits of Thule products. Review all instructions and warranty information carefully.

• Not for use on trailers or towed vehicles.

EN = North American English ES = Latin American Spanish THULE will warranty all THULE brand car rack systems and its accessories manufactured by THULE during the time that an original retail purchaser owns the product. This warranty terminates if a purchaser transfers the product to any other person. Subject to the limitations and exclusions described in this warranty, THULE will remedy defects in materials or workmanship by repairing or replacing, at its option, a defective product without charge for parts or labor. In addition, THULE may elect, at its option, not to repair or replace a defective product but rather issue to a purchaser a refund equal to the purchase price paid for the product or a credit to be used toward the purchase of a new THULE load carrier system. No warranty is given for defects caused by normal wear and tear, cosmetic rust, scratches, accidents, unlawful vehicle operation, or modification of, or any types of repair of, a load carrier system other than those authorized by THULE. No warranty is given for defects resulting from conditions beyond THULE’s control including, but not limited to, misuse, overloading, or failure to assemble, mount or use the product in accordance with THULE’s written instructions or guidelines included with the product or made available to the purchaser. In the event that a product is defective, the purchaser should contact the THULE dealer from whom the product was purchased or an Authorized Thule Service Center. If the dealer or Authorized Thule Service Center is not able to correct the defect, the purchaser should contact THULE in writing or by phone using the contact information listed at the bottom of this page. In the event that a product needs to be returned to THULE, a THULE technician at the address or telephone number listed below will provide the purchaser with the appropriate mailing address and any additional instructions. Please note that the purchaser will be responsible for the cost of mailing the product to THULE and that proof of purchase in the form of an original purchase invoice or receipt and a detailed description of the defect must be included in the mailing.