MLT4080KV - Lighting Generac - Free user manual and instructions

USER MANUAL MLT4080KV Generac

Technical line drawing of a multi-wheeled radar or surveying vehicle with mounted sensors and wheels (no text or symbols)

MODEL NUMBER: ____

SERIAL NUMBER:

DATE PURCHASED:

! WARNING

CANCER AND REPRODUCTIVE HARM

www.P65Warnings.ca.gov.

(000393a)

! WARNING

Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

• Always start and operate the engine in a well-ventilated area.
- If in an enclosed area, vent the exhaust to the outside.
- Do not modify or tamper with the exhaust system.
- Do not idle the engine except as necessary.

For more information go to

www.P65Warnings.ca.gov/diesel. (000394)

Introduction

This parts manual was prepared based on the information available at the time of publication and is subject to change without notice. Generac Mobile reserves the right to change parts at any time. To check whether a revised parts manual is available, contact Generac Mobile.

DO NOT MODIFY or use this equipment for any application other than which it was designed for. To keep your equipment fully operational, it is suggested you maintain a stock of commonly used maintenance or service parts. A recommended spare parts list can be found in the back of this manual. To order service parts, please go to www.generacmobileproducts.com or call Generac Mobile.

WARNING

Consult Manual. Read and understand manual completely before using product. Failure to completely understand manual and product could result in death or serious injury.(000100a)

WARNING

Environmental Hazard. Always recycle batteries at an official recycling center in accordance with all local laws and regulations. Failure to do so could result in environmental damage, death, or serious injury. (000228)

GENERAC MOBILE PRODUCTS LLC

215 Power Drive • Berlin, WI 54923 U.S.A.

Phone: [phone]

FAX: [phone]

Toll Free: 1-800-926-9768

www.generacmobileproducts.com

For technical or parts QUESTIONS, contact Generac Mobile Technical Service at 1-800-926-9768.

Engine Make:

Engine Serial Number:

Engine Model Number: ____

This Page Intentionally Left Blank

Table of Contents

Introduction ....iii

Unit Decals - Exterior 2

Unit Decals - Left Side Interior....4

Unit Decals - Right Side Interior 6

Mast, Junction Box and Lights to Unit 8

LED Light Assembly 10

Mast Junction Box Assembly 12

Mast Assembly 14

Mast Assembly - Bottom Post 16

Roof and Doors to Unit 18

Front, Rear, and Side Panels to Unit....20

Control Box to Unit 22

Control Box Assembly- Analog....24

Control Panel Assembly - Analog....26

Control Box Assembly - PowerZone (If Equipped) 28

Control Panel Assembly - PowerZone (If Equipped) 30

Cooling System Assembly 32

Engine and Generator to Unit 34

Engine Assembly - Mitsubishi Left Side 36

Engine Assembly - Mitsubishi Right Side 38

Engine Assembly - Kubota Left Side 40

Engine Assembly - Kubota Right Side 42

Generator Assembly 44

Fuel Tank to Unit 46

Trailer Assembly 48

Trailer - Hitch Options....50

Axle Assembly 52

Recommended Spare Parts - Engine and Service Kits - Mitsubishi.... 54

Recommended Spare Parts - Engine and Service Kits - Kubota 56

Recommended Spare Parts - Electrical 58

Recommended Spare Parts - Misc.... 60

Parts Manual Instructions

Product illustrations are only representations. Products supplied may vary from the illustrations in this parts manual. Parts not shown in the illustration are indicated by a double dash (--) in the item column.

Please be prepared to provide the following information when ordering replacement parts: model number, serial number (on unit serial tag), part number, purchase order number (if applicable), shipping address, shipping method.

Refer to the illustration below to locate the unit ID tag and Vehicle Identification Number (VIN) tag on the unit. Important information, such as the unit serial number, model number, VIN and tire loading information are found on these tags. Record the information from these tags so it is available if the tags are lost or damaged. When ordering parts or requesting assistance, you may be asked to provide this information.

VIN Tag Unit ID Tag Located on inside of front panel Manufactured by Gamebox Mobile Producter LLC 0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 VOUT 12/15/24 12/15/24 12/15/24 12/15/24 12/15/24 12/15/24 12/15/24 12/15/24 12/15/24 12/15/24 12/15/24 12/15/24 VOUT 12/15/24 12/15/24 12/15/24 12/15/24 12/15/24 12/15/24 12/15/24 12/15/24 12/15/24 12/15/24 12/15 VOUT 12/15/24 12/15/24 12/15/24 12/15/24 12/15/24 12/15/24 12/15/24 12/15/24 12/15/24 12/15 VOUT 12/15/24 VOUT 12/15/24 VOUT 12/15/24 VOUT 12/15/24 VOUT 12/15/24 VOUT 12/15/24 VOUT 12/15/24 VOUT 12/15/24 VOUT 12/15/24 VOUT VOUT VOUT VOUT VOUT VOUT VOUT VOUT VOUT VOUT VOUT VOUT VOUT VOUT VOUT VOUT VOUT VOUT VOUT VOUT VOUT VOUT VOUT VOUT VOUT VOUT VOUT VOUT VOUT VOUT VOUT VOUT VOUT VOUT

03797

1 ALWAYS KEEP TENSION ON CABLES SLACK MAY CAUSE CABLE DAMAGE AND EXCESSIVE WEAR KABLE STITES GRIWANTE ROUNTE EN DURCHANGES DES KARES KOHN ZU BESCHADYGUNGEN UND FROZEITBER ABNUTZUNG FÖREND MANTENCK SEMPRE EL CABLE TENSORAGUS LA DATA DE TENSION EN EL CABLE PUDE CAUSABLE DATOS Y DESGASTE EXCES VIX US CAN LIDIVATI EN THE TOULDERE TENSORVUN CABLE WAVE DU MOU PELT BE DETENDERER ET SUSER RAPIDEMIET 2 1 1 2

1 TOWING INSTRUCTIONS 1. Was not operational until. 2. Use which rated for vehicles "give vehicle weight rating" 3. Apply about a lower to the vehicle. 4. Attach safely chains using a car seat system. 5. Attach breakdown chains to vehicles. 6. Check train lights. INTERLEUKATIONIST/RENEWERQUE 1. Reunlcenderrufte nicht. 2. Anfangsveräußerungen verrechnen, die der "Gesamtbedingungssteuflösstätigkeit" des Vorklages und sozialisierten. 3. Anfanger anderer 4. Abzschapfahrungsbefristiges. 5. Betriebberücks-Ver Kinsus anlagen. 6. Anfangerte der Zinschung anlagen. 7. Anfangenwachungen nicht. 1. Leis von erwartet das opportiert. 2. Use in angenteles ascierten per la "capazidad de paco trato del Belize" del menrique. 3. Operate remorquages en ### et ### de ### de ###. 4. Enganche las cadentes de seguridad en ferme concha. 5. Enganche el Belize la cadena de arregentsa para o service. 6. Restated los dos del menrique. 1. Use la restructo del ######. 2. Utilizar un asciago corrisso por medio nominal del la de la ###. 3. Active subdifferen la rengerece su ###es tracurs. 4. Power las chafres de seccurso en los crenales. 5. Power la actuera de seroguece su ###es, y ####e los ##es en la re###que. 6. 65 mph

DANGER GEFAHR PELIGRO DANGER 1 1 1 1 1 03796

Item Part No. Qty Description Notes

1 A0002871539 1 DECAL, SAFETY
2 12142 1 DECAL, GROUND
3 A0000268141 1 DECAL, TOWING INSTRUCTIONS

1 ▲DANGER ▲GEFAHR ▲PELIGRO ▲DANGER 1 ▲WARNING ▲WARNING ▲ADVERTENCIA ▲AVERTISSEMENT 1 ▲WARNING Do not eat up until in high wind or during electrical discharge. Clutch is an outdoor head obstruction before installation. 2 ▲WARNING Die Einheit nicht bei hoheem Wind oder bei Oerstfern electrician! Ver Gebrauch auf Dorr Kapit befindliche Hidroanisose achten! 3 ▲ADVERTENCIA No modo is automatic to have voltage harts at the front of the electrician's electrician. Flavore the obstructiones elevadas antes de usar. 4 ▲AVERTISSEMENT No pas installer rappared par vents violents ou ferqui? If you are usual. Vardier l'assence d'obstacles en hauteur avant l'utilisation! 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Item Part No. Qty Description Notes

1 A0002871539 1 DECAL, SAFETY
2 10000014196 1 DECAL, 50 HOUR OIL FILTER

WARNING WARNING ADVERTENCIA AVERTISSEMENT ULTRA LOW SULFUR FUEL ONLY S≤15 mg/kg NOTICE Lamp glass can be damaged by mid debris from loaking vehicle and other vehicles. To prevent lamp damage, face lifting gates backwards during transport. HINWEIS AVISO AVIS WARNING Warning Warning Advertencia AVERTISSEMENT WARNING WARNING Advertencia AVERTISSEMENT WARNING WARNING Advertencia AVERTISSEMENT WARNING WARNING Advertencia AVERTISSEMENT WARNING WARNING Advertencia AVERTISSEMENT WARNING WARNING Advertencia AVERTISSEMENT WARNING WARNING Advertencia AVERTISSEMENT WARNING WARNING Advertencia AVERTISSEMENT WARNING WARNING Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning WARNING

Item Part No. Qty Description Notes

1 A0002871539 1 DECAL, SAFETY
2 A0002871523 1 DECAL, MAST SET-UP
3 27433 1 DECAL, ULTRA-LOW SULFUR
4 10000038540 1 DECAL, PROP 65

Technical diagram of a robotic arm assembly with numbered components and labeled parts

Item Part No. Qty Description Notes

1 60352 4 SCREW, .375-16 X 1.125 STANDARD HEX, G5

2 60386 8 WASHER, .375 FLAT .993/.064

3 60061 4 NUT, 10-32 NYLOCK

4 A0000199129 1 WELDMENT MAST CROSSARM

5 60358 10 NUT, .375-16 NYLOCK, G5

6 60424 4 SCREW, 6-32X.750 PAN PHIL G2 SELF THREAD

7 10000032430 1 ASSY JUNCTION BOX MAST 4 LT

8 60787 1 NUT, .250-20 NYLOCK - SS

9 60375 1 CLAMP, TUBING .312 LIGHT DUTY

10 60107 1 SCREW, .250-20 X .750 SERRATED FLANGE HEX,

11 A0000221212 8 WASHER, FLAT M12 X 37OD X 1.50 - NYLON

12 G052259 4 WASHER, M12 FLAT

13 60305 4 NUT, M12-1.75 NYLOCK, G8

14 61036 4 SCREW, .375-16 X 1.25 STANDARD HEX, SS

15 60698 12 WASHER, .375 FLAT .875/.040, SS

16 A0001214536 1 WELDMENT, LIFT SUPPORT - VERTICAL MAST

17 60309 12 WASHER, .500 FLAT 1.060/.090

18 62221 9 NUT, .500-13 NYLOCK, G5

19 50215 2 SCREW, .500-13 X 4.0 STANDARD HEX, G5

20 A0002741722 1 STB WELDMENT, STEP PLATFORM

21 60388 2 SCREW, .500-13 X 1.50 STANDARD HEX, G5

22 60683 6 SCREW, .500-13 X 1.50 STANDARD HEX, SS

23 A0000987984 4 ASSY LED LIGHT HARDWIRE 320W

24 A0003456189 1 MAST GROUP BLK VERT ELEC - 4000 LED

25 A0003272382 1 STB SPACER MAST LIFT SUPPORT

320 Watt Assembly 19 18 17 20 16 14 15 11 1 2 12 3 4 5 6 7 8 9 03472 A 7 15 14 13 11 4 10 6

Item Part No. Qty Description Notes

1 A0000092362 2 END CAP, WITH DIFFUSER SLOT

2 A0000188756 4 SCREW, M4-.7 X 12

3 G020151 2 CLAMP, .312 X .302 - STEEL/VINYL

4 0G7070 6 SCREW, M4-.7 X 14 PPHM

5 G020745 2 SCREW, M4-.7 X 12 PPHM

6 A0000416868 1 BRACKET, TRUNNION - 320W

7 A0000188752 4 WASHER, M10 ID X 25MM OD X 5 MM T

8 60027 2 WASHER, M10 FLAT

9 A0000009451 2 NUT, M10-1.50 NYLOCK, G8.8

10 A0000188731 1 CABLE, 2 POSITION, 3 WAY SPLITTER

11 A0000092266 3 STRAIN RELIEF, 320W LED

12 A0000188739 8 NUT, M6-1.00 X 12 HAMMER

13 A0000188779 1 ASSEMBLY, DRIVER WITH CONNECTOR

14 A0000214354 8 SCREW, M6-1.0 X 12 BHSC - BLACK

15 A0000095202 2 BRACKET, TRUNNION TO FRAME

16 A0000092359 3 LED, PCB POPULATED 3030

17 A0000092361 3 GASKET, OPTICAL LENS SEAL

18 A0000092360 3 LENS, OPTICAL 60°

19 A0000192578 48 SCREW, MOUNTING - OPTICAL LENS

20 A0000192575 30 SCREW, MOUNTING - PCB

Diffused Lighting (If equipped):

A A0000095669 1 KIT, DIFFUSER LENS 320W - LED

-- A0000277071 1 KIT, DIFFUSER LENS STORAGE 320W - LED

Inside cover 2 BLU or GRN/ or YEL WHT WHT or BLU 1 GRN or GRN/ or YEL 3 or BRN BLK BLK 4 BLU or GRN/ or YEL WHT WHT or BLU BRN or GRN/ or YEL WHT GRN/ or BRN BLK BLK ORG BLU RED WRH GRN MAST JUNCTION BOX WIRING

Technical line drawing of a rectangular electronic enclosure with mounting holes and internal connectors (no text or symbols)

Exploded view diagram of an electronic device with numbered components for assembly or maintenance reference.

03475

Item Part No. Qty Description Notes

1 10000023482 1 DECAL, MAST JUNCTION BOX WIRING
2 15864 5 STRAIN RELIEF, .500NPT WATER TIGHT
3 12094 1 BOX, JUNCTION
4 66100 4 CONNECTOR, 2 POSITION.
5 66102 2 CONNECTOR, 5 POSITION.
6 60755 2 FITTING, STRT .750MNPT X .500FNPT, NYLON
7 13749SRV 1 GASKET, JUNCTION BOX - HFI 281000
8 12109 1 COVER, BOX, 2-GANG PLASTIC
9 60424 4 SCREW, 6-32 X .750 PAN PHILLIPS, G2
10 A0001533483 1 ASSEMBLY, MAST JUNCTION BOX

Technical diagram of a mechanical assembly with numbered components and labeled parts A, B, C.

03792

Item Part No. Qty Description Notes

1 31264B 1 WELDMENT, MAST - 1.50
2 63325 4 PIN, CLEVIS- .500 DIA X 1.063 UL, ZP(SLI
3 33736 2 ASSY, PULLEY VERTICAL MAST
4 63358 24 SCREW, .250-20X.625 HX WASH HD ZC
5 31225 12 GUIDE
6 31261B 1 WELDMENT, MAST - 2.25
7 35655 1 PIN, CLEVIS- .500 DIA X 1.75 ZP(SLIC)
8 A0002848667 1 STB WELDMENT MAST 3.00
9 60703 1 WASHER, .375 SPLIT LOCK 18-8 SS
10 62269 1 SCREW, .375-16X.75 STD HEX 18-8 SS, RED
11 32922 6 INSERT, THD #10-32 SPLINED .020-.130 GR
12 15861 1 NUT, SPECIAL, .500 NPT LOCK (LN101SC)
13 A0002749456 1 STB WELDMENT MAST 4.00
14 60398 6 SCREW, 10-32X.500 PAN PHIL18-8 SS
15 60067 6 WASHER, #10 FLAT .435/.060 18-8 SS
16 A0002860610 1 STB CABLE GUARD, ELECTRIC WINCH
-- 39650 1 COIL CORD, 120 IN TAIL
-- 31247 1 CABLE - .188IN X 144 IN W/ BALL SWEDGE	Attaches to item 1
-- 31248 1 CABLE - .188IN X 79.75IN W/BALL SWEDGE RED,	Attaches to item 6
-- 31277 1 CABLE- .188IN X 78.00IN W/ BALL SWEDGE BLU	Attaches to item 8

Technical diagram of a mechanical assembly with numbered components, likely an engine or motor assembly.

Item Part No. Qty Description Notes

1 60270 9 NUT, 8-32 NYLK CLASS 6 ZC

2 60269 14 WASHER, #8 FLAT .433/.036 ZC

3 33736 1 ASSY, PULLEY VERTICAL MAST

4 63325 3 PIN, CLEVIS-.500 DIA X 1.063 UL

5 60694 5 SCREW, 8-32X.750 PAN PHIL 18-8 SS

6 37205B 1 COVER, UP LIMIT SWITCH

7 67190 2 SCREW, 8-32x1.125 SOC HEX 18-8 SS

8 31739 1 ASSY, UP STOP SWITCH MLT6S/8S

9 A0000945464 4 SCREW PFHM M4-0.7 X 25 18-8 SS

10 A0000764090 2 LEVEL- SPIRIT

11 60051 4 NUT, M4-.70 NYLK G8.8 ZC DIN985

12 A0002741745 1 STB WELDMENT, 4INCH MAST ROTATION TUB

13 60247 1 WASHER, .750 FLAT 2.020/.130 ZC

14 60584 1 NUT, .750-10 NYLK G5 YELLOW ZINC

15 10000018317 1 STZY WELDMENT T HANDLE

16 A0002848659 1 ALB COVER, CONDUCTOR

17 A0002848669 1 STB WELDMENT PLATE, WINCH MOUNTING

18 12874 1 WINCH, ELEC - 770LB HOIST (WARN DC800)

19 60386 6 WASHER, .375 FLAT .993/.064 ZC

20 60206 6 WASHER, .375 SPLIT LOCK HARDENED ZC

21 60205 6 SCREW, .375-16X1.000 STD HEX G5 ZC

22 A0002851411 1 STB COVER, ELECTRIC WINCH

23 11293 1 CONTACTOR, 12V ELECTRIC WINCH

24 60375 2 CLAMP, TUBING - .312 LT DUTY

25 60268 2 RIVET, .188 DIA X .126 TO .250 GRIP SS

-- 10770 1 ASSY, WIRE - COIL CORD GROUND EXTENSION

-- 31742 1 WIRE GROUP, ELECTRIC WINCH BOX, MLT6S/8S

-- 31743 1 HARNESS, WINCH POWER CABLES, MLT6S/8S

-- A0003272208 1 HARNESS, ELEC MAST CNTRL MLT4000

Technical diagram of a vehicle chassis with numbered components for identification and assembly reference.

03790

Item Part No. Qty Description Notes

1 16538W 1 PANEL, TOP

2 60268 48 RIVET, .188 DIAMETER X .126 TO .250 GRIP, SS

3 12605 2 LATCH, T-HANDLE, SS

4 60690 4 SCREW, .375-16 X 1.0 STANDARD HEX, SS

5 60703 4 WASHER, .375 SPLIT LOCK, SS

6 60698 4 WASHER, .375 FLAT .875/.040, SS

7 19714 1 CAP, OVERFLOW JUG

8 20287 1 JUG, OVERFLOW

9 60061 1 NUT, 10-32 NYLOCK

10 60067 2 WASHER, #10 FLAT .435/.060, SS

11 60696 1 WASHER, .250 FLAT .625/.050, SS

12 60144 1 NUT, .250-20 NYLOCK, G5

13 60414 1 SCREW, .250-12 X 1.50 STANDARD HEX, G5

14 19726 1 CLAMP, OVERFLOW JUG

15 22419B 1 BRACKET, OVERFLOW JUG

16 16598 2 HINGE, DOOR - .188 PIN, 48.5 INCH LONG

17 16591W 2 PANEL, DOOR

18 A0000278989 2 LATCH, PADDLE - 7 LB SPRING

19 61180 1 SCREW, 10-32 X .750 PAN PHILLIPS, SS

Silent Pack: (if equipped)

-- 16739W 2 PANEL, DOOR

Exploded view diagram of a mechanical assembly with numbered components and labeled parts like 'MAST UP' and 'MAST DOWN'.

Item Part No. Qty Description Notes

1 35500W 1 PANEL, REAR
2 60657 26 NUT, .375-16 CAGE, G5, FOR 12 GA
3 A0001478895	1 ASSEMBLY, LICENSE PLATE HOLDER
4 60423	2 RIVET, .188 DIAMETER X .250 TO .375 GRIP
5 60457	2 NUT, 10-24 NYLOCK, G2
6 60067	2 WASHER, #10 FLAT .435/.060, SS
7 A0001478886	2 ASSY, REAR TAIL/TURN LIGHT, 3-WIRE W/ PLUG
8 10221	2 GROMMET, REAR LIGHT, RUBBER
9 60268	2 RIVET, .188 DIAMETER X .126 TO .250 GRIP, SS
10	60089	2 WASHER, .265 FENDER 1.25/.060
11	60540	2 SCREW, 10-24 X .750 PAN PHILLIPS, SS
12	36988	1 MANUAL HOLDER TUBE
13	15628	2 CLAMP, WIRE - .38 PLASTIC
14	60140 10 NUT, .375-16 HEX, G5
15	60698 38 WASHER, .375 FLAT .875/.040, SS
16	60689 10 SCREW, .375-16 X 4.0 STANDARD HEX SS
17	65707	1 SWITCH, TOGGLE - SPDT WEATHERPROOF
18	54169	2 NUT, .25-20 NYLOCK
19	A0003272457	1 STB BRACKET MAST CONTROL SWITCH
20	60696	2 WASHER, .250 FLAT .625/.050, SS
21	60704	2 WASHER, .250 SPLIT LOCK, SS
22	60684	2 SCREW, .250-20 X .875 STANDARD HEX, SS
23	66372	2 LIGHT, CLEARANCE MARKER - RED
24	60694	8 SCREW, 8-32 X .750 PAN PHILLIPS, SS
25	60730	8 NUT, 8-32 U-CLIP
26	15215	6 BUMPER, RUBBER
27	60267	6 RIVET, .125 DIAMETER X .191 TO .270 GRIP
28	66373	2 LIGHT, CLEARANCE MARKER - AMBER
29	16560	2 FENDER, PLASTIC - 13 INCH TIRE
30	60690 22 SCREW, .375-16 X 1.0 STANDARD HEX, SS
31	60703 36 WASHER, .375 SPLIT LOCK, SS
32	35502W 1 PANEL, LEFT SIDE
33	60649	1 CLAMP, TUBING - .750 HEAVY-DUTY
34	10000043625	1 PANEL, FRONT
35	66425	1 STRAIN RELIEF, 1.25 WITH NUT
36	60386	8 WASHER, .375 FLAT .993/.064
37	60295	8 SCREW, .375-16 X .750 STANDARD HEX, SS
38	33240W 1 PANEL, RIGHT SIDE
39	54169	2 NUT, .25-20 NYLOCK
40	33552	1 DECAL, MAST UP/MAST DOWN
41	A0003282295	1 PLUG HOLE 1.66 DIA DOME WHITE PLASTIC
42	60733	2 PLUG, HOLE .875 DIA WHITE

Silent Pack: (if equipped)

A	12189W 1 DUCT, RADIATOR GUARD
B	15425 16 NUT, .312-18 CAGE
C	A0002777824 1 PANEL, FRONT
D	34783W 2 DUCT, FRONT
E	60507 16 SCREW, .312-18 X 1.0 STANDARD HEX, SS
F	60701 16 WASHER, .312 SPLIT LOCK, SS
G	60340 16 WASHER, .312 FLAT .875/.040, SS

Technical diagram of a vehicle chassis with numbered components and assembly lines, likely for maintenance or assembly instructions.

Item Part No. Qty Description Notes

1 60649 1 CLAMP, TUBING - .750 HEAVY DUTY

2 60340 12 WASHER, .312 FLAT .875/.040, SS

3 60303 6 NUT, .312-18 NYLOCK, G2

4 A0002936359 1 CONTROL BOX

5 11543B 2 SPACER, CONTROL BOX

6 60090 2 NUT, .250-20 WING, G5

7 60089 2 WASHER, .265 FENDER 1.250/.060

8 12924B 1 ANGLE, BATTERY HOLD DOWN

9 14146 2 BOLT, J .250-20 X 10.0

10 62043 6 SCREW, .312-18 X 2.25 STANDARD HEX, SS

Included with item 9

Included with item 9

Battery Charger: (if equipped)

A 60062 4 SCREW, 10-32X.750 PAN PHIL G2 ZC

B 68836 1 BATTERY CHARGER12VDC, W/HARNESS

C 60067 4 WASHER, #10 FLAT .435/.060 18-8 SS

D 60061 4 NUT, 10-32 NYLK ZC

-- 21259 1 DECAL, BATTERY CHARGER

Battery Disconnect: (if equipped)

E 60028 2 SCREW, .312-18 X 1.0 STANDARD HEX, G5

F 60271 2 WASHER, .312 SPLIT LOCK

G 60277 2 SCREW, 10-32 X .500 PAN PHILLIPS, G2

H 60119 2 WASHER, .312 FLAT .875/.070

J 65499 1 ASSEMBLY, SWITCH LOCKOUT LEVER

K 13654B 1 BRACKET, BATTERY DISCONNECT

L 60067 2 WASHER, #10 FLAT .435/.060, SS

M 65498 1 SWITCH, DISCONNECT

N 60061 2 NUT, 10-32 NYLOCK

P 15073 1 CABLE, BATTERY - 24 INCH. 4GA BLACK

Q 69896 1 CABLE, BATTERY JUMPER - 33 INCH. 4GA RED

R 60303 2 NUT, .312-18 NYLOCK, G2

S 66906 1 CABLE, BATTERY - 18 IN 4GA RED W/BOOT

Exploded view diagram of an electronic device with numbered components and labeled parts

03787

Item Part No. Qty Description Notes

1 60062 2 SCREW, 10-32 X .750 PAN PHILLIPS, G2

2 14219 4 STRAIN RELIEF, .750 ROMEX

3 65490 1 STRAIN RLF, 1.00 ROMEX W/NUT

4 60396 1 SCREW, 10-32 X 1.250 PAN PHILLIPS, G2

5 A0002936359 1 STB BOX CONTROL - MLT4000

6 61037 1 PLUG, HOLE 1.75 DIA BLACK

7 60746 1 PLUG, HOLE 1.094 RECESSED - BLACK

8 14201 1 RELAY, 10A SPDT 12VDC - 15 SEC. TIME DELAY

9 60061 4 NUT, 10-32 NYLOCK

10 63105 6 NUT, 8-32 U-CLIP, G5

11 66013 1 BLOCK, TERMINAL 14 POSITION, 30A, 600V

12 60526 6 SCREW, 8-32 X .500 PAN PHILLIPS, G2

13 A0003469182 1 ASSY-PANEL-SUB CONTROL

14 A0003469862 1 ASSY-PANEL-SUB CONTROL

-- A0003469866 1 ASSY-PANEL-SUB CONTROL

-- A0003470090 1 ASSY-PANEL-SUB CONTROL

MLT4060MV

MLT4060/80MK

Items 1-12,14

Items 1-13

Interior Light: (if equipped)

A 11947 1 LIGHT, INTERIOR W/SWITCH

B 60364 4 SCREW, 10-16 X .500 STANDARD HEX, G2,

Exploded view diagram of an electronic device with numbered components and labeled parts

Item Part No. Qty Description Notes

1 66423 1 PCB, LED LIGHTS W/CONNECTOR

2 60061 7 NUT, 10-32 NYLOCK

3 66257 3 SPACER, .2 ID X .375 OD X .25 LONG, PLASTIC

4 14249 4 BREAKER, 15A, 120V, 1-POLE

5 65488 1 RECEPTACLE, 240V/30A TWIST-LOCK

6 14130 1 RECEPTACLE, 120V/20A GFI

7 14204 1 KIT, GROUND BAR

8 15195SRV 1 SWITCH, KEY

9 16694SRV 1 GLOW PLUG INDICATOR MLT4060MV

10 65850 1 BREAKER, 10A, 240V, 1-POLE, PUSH BUTTON

11 15085 1 GAUGE, HOUR METER

12 60277 2 SCREW, 10-32 X .500 PAN PHILLIPS, G2

13 13677 1 HINGE, CONTINUOUS - 11 IN

14 60405 16 SCREW, 6-32 X .250 PAN PHILLIPS, G2

15 60058 16 WASHER, #6 SPLIT LOCK

16 60062 5 SCREW, 10-32 X .750 PAN PHILLIPS, G2

17 A0002957109 1 PANEL CONTROL - MLT4060 MITSU ANALOG MLT4060MV

A0002957108 1 PANEL CONTROL MLT4060 KUB ANALOG MLT4060/80KV

18 65388 1 LIGHT, INDICATOR RED, 12VDC

19 65963 1 BREAKER, 30A, 250V, 2-POLE, STUD TERMINAL

20 65849 1 BREAKER, 10A, 120V, 1-POLE, PUSH BUTTON

-- 35267 1 WIRE GROUP - 20A GFCI

-- A0001349805 1 WIRE GROUP - 30A TWIST-LOCK

-- 35269 1 WIRE GROUP - LIGHT SWITCHES

-- 35266 1 WIRE GROUP - LED LIGHT BOARD

-- 35271 1 WIRE GROUP - 6KW CONTROL BOX

-- 35270 1 WIRE GRP, 6KW KUBOTA LT TOWER CNTRL BOX MLT4060MV

-- 68441 1 WIRE GP,6KW MITSU/KUB LT TOWER CNTRL BOX MLT4060/80KV

Exploded view diagram of a computer control panel with numbered components for identification

03786

Item Part No. Qty Description Notes

1 60062 6 SCREW, 10-32 X .750 PAN PHILLIPS, G2

2 14219 5 STRAIN RELIEF - .750 ROMEX W/NUT

3 65490 1 STRAIN RLF, 1.00 ROMEX W/NUT

4 60277 6 SCREW, 10-32 X .500 PAN PHILLIPS, G2

5 61037 1 PLUG, HOLE 1.75 DIA BLACK

6 68080 1 BLOCK, TERMINAL - 2 POSITION

7 60061 6 NUT, 10-32 NYLK Z

8 60746 2 PLUG, HOLE 1.094 RECESSED - BLACK

9 65096 1 PLUG, RELAY RECEPTACLE

10 65049 1 RELAY, 12V 30/40A N.O. W/DIODE

11 29759 4 RELAY,12V COIL,120-240 VAC RATED

12 38447B 1 BRACKET, RELAY

13 66013 1 BLOCK, TERMINAL - 14 POSITION, 30A, 600V

14 A0002936359 1 STB BOX CONTROL - MLT4000

15 63105 6 NUT, 8-32 U-CLIP, G5

16 69836 1 ASSEMBLY, CONTROL PANEL 6KW PZ

17 60526 6 SCREW, 8-32 X .500 PAN PHILLIPS, G2

-- 10000045317 1 HARNESS ENG MITSU MLTX060 ELEC GOV PZ

-- 68197 1 WIRE GRP, ENGINE HARNESS PZ

-- 69862 2 ASSY, GENERATOR HARNESS - 6KW 60HZ

-- 68752 1 WIRE GROUP, BOX MLT

Interior Light: (if equipped)

A 11947 1 LIGHT, INTERIOR W/SWITCH

B 60364 4 SCREW, 10-16 X .500 STANDARD HEX, G2

Exploded view diagram of an electronic device with numbered components for identification

Item Part No. Qty Description Notes

1 60405 16 SCREW, 6-32 X .250 PAN PHILLIPS, G2
2 60058 16 WASHER, #6 SPLIT LOCK
3 65849 2 BREAKER, 10A, 120V, 1-POLE, PUSH BUTTON
4 65963 1 BREAKER, 30A, 250V, 2-POLE, STUD TERMINAL
5 14130 2 RECEPTACLE, 120V/20A GFI (5-20R) UL 2003
6 15568 5 BREAKER, 15A 120V 1 POLE - PUSH BUTTON
7 65850 1 BREAKER,10A,240V,1POLE PUSH BUTTON
8 65849 2 BREAKER, 10A, 120V, 1-POLE, PUSH BUTTON
9 65488 1 ASSEMBLY, 30A TWIST LOCKL14 R
10 A0002930726 1 PANEL CONTROL - MLT4080-PZ
11	60061 4	NUT, 10-32 NYLK ZC
12	66255 2	TRANSFORMER, CURRENT 100:5 WIRES
13	14204 1	KIT, GROUND BAR
14	13677 1	HINGE, CONTINUOUS - 11 IN
15	60277 2	SCREW, 10-32 X .500 PAN PHILLIPS, G2
16	60062 2	SCREW, 10-32X.750 PAN PHIL G2 ZC
17	CALL*	1 CONTROLLER, DEEP SEA L401-002-A3 MLT6/8KW
18	66995 1	SWITCH, ROCKER DPST ON-OFF

Note: *To order replacement controller, contact Generac Mobile Products with unit serial number

Exploded view diagram of a cooling system with numbered components and labeled parts

01166

Item Part No. Qty Description Notes

1 60690 6 SCREW, .375-16 X 1.0 STANDARD HEX, SS

2 60698 12 WASHER, .375 FLAT .875/.040, SS

3 60703 6 WASHER, .375 SPLIT LOCK, SS

4 60140 6 NUT, .375-16 HEX, G5

5 11683B 2 BRACKET, RADIATOR

6 15627 2 CLAMP, TUBING - .625 HEAVY DUTY

7 60119 4 WASHER, .312 FLAT .875/.070

8 60271 4 WASHER, .312 SPLIT LOCK

9 60032 4 NUT, M8-1.25 HEX, G8.8

10 A0000214702 1 STB FAN GUARD MLTX060M G2 L3E

11 60364 9 SCREW, 10-16 X .500 STD HEX, G2, SELF-TAP

12 16687 1 HOSE, RADIATOR - UPPER

-- 32383SRV 1 HOSE, RADIATOR - UPPER

13 60316 2 CLAMP, HOSE - SAE 032 (1.56-2.50)

15422 2 CLAMP, HOSE - SAE 020 (.75-1.75)

14 12350 1 HOSE, RADIATOR - LOWER

-- 16688SRV 1 HOSE, RADIATOR - LOWER

15 60716 1 CLAMP, TUBING - 1.50 LIGHT DUTY

16 15422 2 CLAMP, HOSE - SAE 020 (.75-1.75)

17 A0000335661 1 RADIATOR, W/FAN GUARD - WELDED

18 60115 6 SCREW, M6-1.00X12 SFLG HEX G8.8 ZC

19 A0000175263 1 STB SHROUD FAN ML

MLT4060/80KV only

MLT4060MV only

MLT4060/80KV only

MLT4060MV only

MLT4060/80KV only

MLT4060MV only

MLT4060/80KV only

Engine Heater: (if equipped)

A 15422 2 CLAMP, HOSE - SAE 020 (.75-1.75)

B 65649 1 HEATER, ENGINE - LOWER RADIATOR HOSE

To control box 1 2 7 8 6 5 4 A B C E D G F F H 2 3 4 01167

Item Part No. Qty Description Notes

1 60205 8 SCREW, .375-16 X 1.0 STANDARD HEX, G5
2 60698 16 WASHER, .375 FLAT .875/.040, SS
3 60206 8 WASHER, .375 SPLIT LOCK
4 60140 10 NUT, .375-16 HEX, G5
5 60495 1 SCREW, M10-1.25 X 16 - STANDARD HEX, G8.8
6 60026 1 WASHER, M10 - SPLIT LOCK
7 60747 3 WASHER, .375 INTERNAL STAR
8 16155 1 ASSEMBLY, WIRE - ENGINE/CHASSIS GROUND

Drain Valve: (if equipped)

A 60774 1 VALVE, DRAIN 22MM - 1.5 WITH NIPPLE MLT4060/80KV only
-- 60766 1 VALVE, DRAIN 18MM - 1.5 WITH NIPPLE MLT4060MV only
B 60365 1 CLAMP, HOSE - SAE 010 (.56-1.06)

C 50201 3 ft HOSE, .625 INCH, 200 PSI, CLASS A MLT4060/80KV only -- A0001533482 1 HOSE, OIL DRAIN, .375 X 20, SAE 30R7 MLT4060MV only

D 60205 1 SCREW, .375-16 X 1.0 STANDARD HEX, G5 MLT4060/80KV only

E 60206 1 WASHER, .375 FLAT .875/.040, SS MLT4060/80KV only

F 60698 2 WASHER, .375 FLAT .875/.040, SS MLT4060/80KV only

G 60716 1 CLAMP, TUBING - 1.50 LIGHT-DUTY MLT4060/80KV only

H 60144 1 NUT, .25-20 NYLOCK, G5 MLT4060/80KV only

Silent Pack: (if equipped)

-- 18496 1 FITTING, BUSHING - 2.50 OD X 2.0 ID
-- 50709 3 ft HOSE, .625 INCH., 300 PSI
-- 60498 1 FITTING, PLUG - .750NPT SQUARE DRIVE
-- 60774 1 VALVE, DRAIN WITH NIPPLE
-- 60365 2 CLAMP, HOSE - SAE 010 (.56-1.06)
-- 28213 1 FITTING, .750NPT STREET ELBOW
-- 62076 1 FITTING, STRAIGHT - .750MNPT X .625 BARB

Technical diagram of a mechanical assembly with numbered components and exploded view, likely for engineering or manufacturing purposes.

Item Part No. Qty Description Notes

1 60422 4 SCREW, M10-1.25 X 25 STANDARD HEX, G8.8

2 60026 4 WASHER, M10 SPLIT LOCK

3 60285 6 NUT, .312-18 HEX, G2

4 60271 6 WASHER, .312 SPLIT LOCK

5 60119 8 WASHER, .312 FLAT .875/.070

6 10000045650 1 BRACKET, AIR CLEANER - BLACK

7 60316 2 CLAMP, HOSE - SAE 032 (1.56-2.50)

8 16589 1 HOSE, AIR CLEANER

9 16742 1 FAN, MITSUBISHI

10 63288 4 SCREW, M6-1.0 X 12 PAN HEAD, G8.8

11 60286 4 WASHER, .250 SPLIT LOCK

12 16692 1 V-BELT, MITSUBISHI

13 N/A 2 BOLT W/WASHER

14 11691SRV 1 BRACKET, LOWER RADIATOR HOSE GUARD

15 11148 1 DIPSTICK, OIL

16 70124 1 FILTER, OIL

17 60778 4 CLAMP, HOSE - .188, CRIMP STYLE

18 14211 1.04 ft HOSE, FUEL - .188 ID, 50 PSI, SAE 30R7

19 14211 .16 ft HOSE, FUEL - .188 ID, 50 PSI, SAE 30R7

20 17145 1 FITTING, TEE - .188 X .188 X .188 BARB, NYLON

21 A0000116158 1 PICK-UP, MAG

22 60777 4 CLAMP, HOSE - .312, CRIMP STYLE

23 50018 1 ft HOSE, FUEL - .312 ID, 50 PSI, SAE 30R7

24 60649 1 CLAMP, TUBING - .750 HEAVY-DUTY

25 10000044996 1 BRACKET, FUEL FILTER/PUMP, BLACK

26 60256 2 SCREW, .312-18 X 1.5 STANDARD HEX, G5

27 10000022110 1 FILTER, FUEL HEAD AND ELEMENT includes element

28 A0000430610 1 FILTER, FUEL, ELEMENT

29 50018 1.04 ft HOSE, FUEL - .312 ID, 50 PSI, 30R7

30 60144 3 NUT, .250-20 NYLOCK, G5

31 60243 5 WASHER, .250 FLAT .735/.060

32 13278SRV 1 FUEL PUMP, ELECTRIC

33 60393 3 SCREW, .250-20 X 1.0 STANDARD HEX, G5

34 10000037445 1 ENGINE - MITSUBISHI LE3, T4 EXT SVC

35 10000021718 1 FILTER, AIR, W/BRACKET includes element

36 10000035428 1 ELEMENT, AIR FILTER

37 61061 2 SCREW, .312-18 X .875 STANDARD HEX, G5

38 72175SRV 1 SENSOR, ATMOSPHERIC PRESSURE

-- 16677 1 SWITCH, OIL PRESSURE

-- 70021 1 COVER, AIR FILTER HOUSING

-- 12912 1 CAP, DUST

Heated Fuel Filter: (if equipped)

A

13876 1

KIT, HEATER - FUEL FILTER, MITSUBISHI

Cold Weather Belt: (if equipped)

Note: Engine and generator parts used in all Generac Mobile Products equipment carry the Original Equipment Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM dealer. Please contact Generac Mobile Products with questions.

Technical diagram of a mechanical assembly with numbered components for identification

03461

Item Part No. Qty Description Notes

1 60275 2 SCREW, .500-13 X 1.0 STANDARD HEX, G5
2 60702 2 WASHER, .500 SPLIT LOCK, SS
3 60422 8 SCREW, M10-1.25 X 25 STANDARD HEX, G8.8
4 60026 8 WASHER, M10 SPLIT LOCK
5 70130B 1 WELDMENT, ENGINE MOUNT - RIGHT, BLACK
6 11147 1 CAP, OIL FILLER
7 70232 1 STARTER
8 15241 2 ISOLATOR, RUBBER - 80-200 LBS, 2 IN. WIDE
9	A0000245046	1 CABLE, BATTERY - 38 IN RED 0.375 LUG 45 DEG
10	15073 1	CABLE, BATTERY - 24 IN, 4GA BLACK, .438 LUG
11	60747 1	WASHER, .375 INTERNAL STAR
12	60495 1	SCREW, M10-1.25 X 16 STANDARD HEX, G8.8
13	16554B 1	WELDMENT, ENGINE MOUNT - LH, BLACK
14	A0000083440	1 ALTERNATOR
15	60032 4	NUT, M8 - 1.25 HEX, G8.8
16	60029 4	WASHER, M8 SPLIT LOCK
17	16678 1	SWITCH, TEMPERATURE SENSOR
18 11042SRV		1 GASKET, MUFFLER
19	13710 1	MUFFLER, 30° FLARE
--	10000041832	1 HARNESS, ENGINE - MITSUBISHI

Silent Pack: (if equipped)

--

34776 1

MUFFLER, MITSUBISHI MODIFIED

Battery Disconnect: (if equipped)

--

69896 1

CABLE, BATTERY, JUMPER 33.0" 4 GA RED - .375 LUG

Note: Engine and generator parts used in all Generac Mobile Products equipment carry the Original Equipment Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM dealer. Please contact Generac Mobile Products with questions.

Exploded view diagram of a mechanical assembly with numbered components and labeled parts

Item Part No. Qty Description Notes
1 15495 1 FAN, ENGINE 2 60087 4 SCREW, M6-1.0 X 16 SERRATED FLANGE HEX, G8.8 3 11628 1 BELT, V 4 14099 1 SWITCH, COOLANT TEMPERATURE 5 10775 1 FILTER, OIL 6 60778 4 CLAMP, HOSE - .188, CRIMP STYLE 7 14211 1.3 ft HOSE, FUEL - .188 ID, 50 PSI, SAE 30R7 8 14211 .167 ft HOSE, FUEL - .188 ID, 50 PSI, SAE 30R7 9 17145 1 FITTING, T - .188 X .188 X .188 BARB, NYLON 10 A0003466536 1 ASSY-FILTER-FUEL-G34 includes element -- A0003466535 1 FILTER-FUEL-G34 11 60777 4 CLAMP, HOSE - .312, CRIMP STYLE 12 50018 1.67 ft HOSE, FUEL - .312 ID, 50 PSI, SAE 30R7 13 13278SRV 1 PUMP, FUEL 14 60393 2 SCREW, .250-20 X 1.0 STANDARD HEX, G5 15 60243 4 WASHER, .250 FLAT .735/.060 16 50018 1 ft HOSE, FUEL - .312 ID, 50 PSI, SAE 30R7 17 62001 4 SCREW, .312-18 X 1.25 STANDARD HEX, G5 18 60271 4 WASHER, .312 SPLIT LOCK 19 60119 8 WASHER, .312 FLAT .875/.070 20 61082 2 SCREW, M8-1.25 X 20 STANDARD HEX, G8 21 60029 2 WASHER, M8 SPLIT LOCK 22 13483B 1 WELDMENT, FILTER BRACKET 23 60285 4 NUT, .312-18 HEX, G2 24 60144 2 NUT, .250-20 NYLOCK, G5 25 41235ZY 2 SPACER, .75 OD X .44 ID X 1.0 LONG 26 16589 1 HOSE, AIR CLEANER 27 60316 2 CLAMP, HOSE - SAE 032 (1.56-2.50) 28 10000021718 1 FILTER, AIR, ASSEMBLY includes element 29 10000035428 1 ELEMENT, AIR FILTER 30 13310 1 ENGINE, KUBOTA - D1005-E3BG1-MGM-1

Heated Fuel Filter: (if equipped)
A 13834 1 GASKET, HEATED FUEL FILTER B 13682 1 HEATER, FUEL FILTER C 10407 1 ADAPTER, HEATED FUEL FILTER D 13515 1 ELEMENT, HEATED FUEL FILTER -- 10662 1 HARNESS, FUEL FILTER HEATER - OUTSIDE -- 13684 1 HARNESS, FUEL FILTER HEATER - INSIDE

Note: Engine and generator parts used in all Generac Mobile Products equipment carry the Original Equipment Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM dealer. Some Kubota engine parts are serial number specific. Please contact Kubota Engine America Corp. or the Generac Mobile Products Technical Service Department for information regarding engine parts.

Technical diagram of a mechanical assembly with numbered components for identification

Item Part No. Qty Description Notes

1 60422 8 SCREW, M10-1.25 X 25 STANDARD HEX, G8.8
2 60026 8 WASHER, M10 SPLIT LOCK
3 12338B 2 WELDMENT, ENGINE MOUNT
4 15241 2 ISOLATOR, RUBBER - 80-200 LBS, 2 INCH WIDE
5 A0000245046 1 CABLE BATTERY 38IN RED 0.375 LUG 45 DEG
6 15073 1 CABLE, BATTERY - 24 IN., 4GA BLK., .438 IN LUG
7 60747 1 WASHER, .375 INTERNAL STAR
8 60495 1 SCREW, M10-1.25 X 16 STANDARD HEX, G8.8
9 63168 4 SCREW, M8-1.25 X 30 STANDARD HEX
10 60029 4	WASHER, M8 SPLIT LOCK
11	60702 2	WASHER, .500 SPLIT LOCK, SS
12 60275 2	SCREW, .500-13 X 1.0 STANDARD HEX, G5
13 13709 1	MUFFLER, 30 DEGREE FLARE
14 11042SRV	1 GASKET, MUFFLER
15 14099 1	SWITCH, COOLANT TEMPERATURE
16 12486 1	ALTERNATOR
17 12484 1	CAP, OIL FILLER
18 30582 1	STARTER
--	10461 1	HARNESS, ENGINE, KUBOTA 6/8KW MLT	MLT4060KV
--	16153 1	HARNESS, ENGINE - KUBOTA	MLT4080KV

Silent Pack: (if equipped)

--

36391 1

MUFFLER, KUBOTA MODIFIED

Note: Engine and generator parts used in all Generac Mobile Products equipment carry the Original Equipment Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM dealer. Some Kubota engine parts are serial number specific. Please contact Kubota Engine America Corp. or the Generac Mobile Products Technical Service Department for information regarding engine parts.

1 2 22 20 21 20 2 3 4 5 6 7 8 9 To Engine 18 19 16 17 15 14 10 13 11 12 01172

Item Part No. Qty Description Notes

1 12736 1 COVER, GENERATOR - 6KW

2 60398 6 SCREW, 10-32 X 5.0 PAN PHILLIPS, SS

3 60168 6 SCREW, .312-18 X .750 STANDARD HEX, G5 MLT4060/80KV

-- 60165 6 SCREW, M8-1.25 X 16 STANDARD HEX, G10 MLT4060MV only

4 60166 18 WASHER, M8 FLAT MLT4060MV

(qty 12 only)

5 11336 6 SCREW, .375-24 X 1.75
6 16123 1 PLATE, DRIVE - SAE 6.5
7 11339 1 SPACER, GENERATOR DRIVE PLATE
8 12527 1 FAN, GENERATOR
--	12329 1 SEAL, PANCAKE BEARING - 6KW	Included w/item 9,
--	12328 1 BEARING, PANCAKE - 6KW	Included w/item 9,
9 16556 1 GENERATOR, MARATHON - 6KW		MLT4060MKV
--	10486 1 GENERATOR, MARATHON - 8KW	MLT4080KV
10	15045B 1 BRACKET, GENERATOR
11	60206 2 WASHER, .375 SPLIT LOCK
12	60205 2 SCREW, .375-16 X 1.0 STANDARD HEX, G5
13	15241 2 ISOLATOR, RUBBER - 80-200 LBS, 2 INCH WIDE
14	60702 2 WASHER, .500 SPLIT LOCK, SS
15	60275 2 SCREW, .50-13 X 1.0 STANDARD HEX, G5
16	60352 8 SCREW, .375-16 X 1.25 STANDARD HEX, G5 MLT4060/80KV
--	60494 8 SCREW, M10-1.25 X 30 STANDARD HEX, G8.8	MLT4060MV
17	60206 8 WASHER, .375 SPLIT LOCK	MLT4060/80KV
--	60026 8 WASHER, M10 SPLIT LOCK	MLT4060MV
18	12327 1 COVER, PANCAKE CASE
19	14219 1 STRAIN RELIEF - .750 ROMEX WITH NUT
20	16395 2 CLAMP, CAPACITOR
21	61045 2 NUT, 10-32 SERRATED FLANGE
22	35132 1 CAPACITOR, 25MF 440V - 6KW
--	16153 1 HARNESS, GENERATOR - 6KW

Note: Engine and generator parts used in all Generac Mobile Products equipment carry the Original Equipment Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM dealer. Please contact Generac Mobile Products with questions.

Technical diagram of a mechanical assembly with numbered components and exploded view of a chassis frame

03784

Item Part No. Qty Description Notes

1 60334 3 SCREW, .375-16 X 1.00 STANDARD HEX, G5
2 A0001991206 1 STB WELDMENT FUEL TANK STRAP - OUTSIDE
3 60698 1 WASHER, .375 FLAT .875/.040, SS
4 60358 1 NUT, .375-16 NYLOCK, G5
5 50197 1 WEATHERSTRIPPING
6 12259 1 FUEL PICK-UP TUBE - 24 IN
7 15142 1 FITTING, STRT - .250NPT X .312 BARB
8 60777 2 CLAMP, HOSE - .312, CRIMP STYLE
9 50018 3.0 ft HOSE, FUEL .312 ID 50 PSI SAE 30R7
10 16271 1 FITTING, 90° - .250NPT X .188 BARB
11 60778 2 CLAMP, HOSE - .188, CRIMP STYLE
12 14211 2.5 ft HOSE, FUEL - .188 ID, 50 PSI, SAE 30R7
13 60505 4 NUT, .312-18 U-CLIP - LONG TYPE
14 39998 1 TANK, FUEL - 56 GALLON
15 N/A 1 GASKET, PLATE COVER			w/ A0001557886
16 N/A 1 PLATE, COVER			w/ A0001557886
17 N/A 5 SCREW, 10-24 X .500 PAN PHILLIPS, G2			w/ A0001557886
18 12137 1 CAP, FUEL TANK, WITH LANYARD
19 A0001991204 1 STB WELDMENT FUEL TANK STRAP - INSID
-- A0001557886 1 KIT, SENDER PLATE			Inc items 15,16,17

Fuel Sending Unit (if equipped)

A

68830 1

MLT4000 FUEL SENDING UNIT ASSEMBL

Technical diagram of a mechanical assembly with numbered components and labeled parts

Item Part No. Qty Description Notes

1 13050 1 JACK, SIDE WIND - TUBE MOUNT
2 23256 4 PIN, JACK - 2000 LB, TUBE MOUNT
3 12647 4 CABLE, TETHER - JACK PIN AND COVER
4 13335B 1 WELDMENT, CHASSIS
5 69813Z 2 WELDMENT, OUTRIGGER TUBE JACK MOUNT
6 13051 3 JACK, TOP WIND
7 60503 6 SCREW, SHACKLE, .562-18 X 3.0 STD HEX, G5
8 19637 4 PLATE, SHACKLE BRACKET
9 60504 6 NUT, .562-18 LOCK, G5

10 60096 10 NUT, .500-20 LUG, G5
11 15976B 2 WHEEL, ST175/80D13, 1360 LB
12 13131 1 AXLE, 3000IB
13 35275 2 WASHER, .375 FLAT .416 X .820 X .057
14 35274 2 COTTER PIN - .078 X 1.0
15 35273 2 SPRING, COMPRESSION, .562 X 1.5
16 35272 2 PIN, PLUNGER - .375
17 62221 4 NUT, .500-13 NYLOCK, G5
18 60309 3 WASHER, FLAT 1.060/.090
19 60416 8 WASHER, .500 FLAT 1.375/.090
20 50215 4 SCREW, .500-13 X 4.0 STD HEX, G5
21 23367 2 CHAIN, SAFETY
22 16830 1 COUPLER, 2.0 BALL/2.5 CHANNEL
23 70184B 1 WELDMENT,- TUBE MOUNT JACK
24 12358B 1 PAN, FUEL TANK - FLAT FRAME, BLAC
25 60690 3 SCREW, .375-16X1.000 STD HEX 18-8 SS
26 60698 6 WASHER, .375 FLAT .875/.040 18-8 SS USS
27 60703 3 WASHER, .375 SPLIT LOCK 18-8 SS
28 60140 3 NUT, .375-16 HEX G5 ZC

Containment: (if equipped)

A 33243B 1 WELDMENT, CHASSIS, CONTAINMENT

Trailer Plug Adapters: (if equipped)

-- 65463 1 ADAPTER, TRAILER WIRING - FLAT 4 TO ROUND 6 PIN
-- 65464 1 ADAPTER, TRAILER WIRING - FLAT 4 TO ROUND 7 PIN
-- 65465 1 ADAPTER, TRAILER WIRING - FLAT 4 TO ROUND 7 BLADE

Technical diagram of a mechanical assembly with numbered components and exploded view

Item Part No. Qty Description Notes

Hitches:

1 62221 2 NUT, .500-13 NYLOCK, G5
2 60309 4 WASHER, .500 FLAT 1.060/.090
3 50215 2 SCREW, .500-13 X 4.0 STANDARD HEX, G5
4 12155B 2 SPACER, COUPLER
5 16830 1 COUPLER, 2.0 BALL/2.50 TONGUE
6 34792ZC 1 WELDMENT, COMBINATION HITCH - 2.50 TONGUE
7 13003B 1 COUPLER, 2.0 BULLDOG/3.0 TONGUE
8 16835B 1 WELDMENT, LUNETTE RING - 3.0 X 1.0 RING/2.50
9 17807 1 COUPLER, 2.312 BALL/3.00 CHANNEL
10 60376 2 SCREW, .500-13 X 4.50 STANDARD HEX, G5

Technical diagram of a mechanical assembly with numbered components, likely for assembly or maintenance instructions.

01746

Item Part No. Qty Description Notes

1 11206 2 AXLE HUB W/STUDS AND OUTER RACES
2 60674 10 STUD, WHEEL, .500-20 WHEEL, G8
3 11201 4 BOLT, U - 2200 LB
4 16593 1 AXLE, 2200 LB 56TC 45SC
5 12460 2 CAP, WHEEL BEARING
6 11203 8 NUT, U-BOLT, 2200 LB
7 11202 2 TIE-PLATE, 2200 LB
8 13000 2 SEAL - 2200 LB
9 11511 4 BEARING, ROLLER

03782

ENGINE

1. ALTERNATOR....A0000083440

2. ATMOSPHERIC PRESSURE SENSOR....72175SRV

3. CAP, FUEL TANK WITH LANYARD 16326

4. CAP, RADIATOR 19219

5. FILTER, AIR (ELEMENT) 10000035428

6. BELT 10386

7. FILTER, FUEL, MITSUBISHI.....A0000430610

8. FILTER, OIL, MITSUBISHI (AFTER BREAK-IN 1) ...... A0000630832

9. HOSE, RADIATOR - LOWER....16688SRV

10. HOSE, RADIATOR - UPPER....32383SRV

11. MAGNETIC PICK-UP ......A0000116158

12. PLUG, GLOW....16693SRV

13. PUMP, FUEL....13278SRV

14. STARTER 70232

15. SWITCH, COOLANT TEMPERATURE 16678

16. SWITCH, OIL PRESSURE 16677

SERVICE KITS

1. 750 HOUR KIT 10000036108

Includes: Air Filter 10000035428, Fuel Filter Element A0000430610 and

Oil Filter A0000630832

ENGINE

1. ALTERNATOR....12486
2. BELT, V, KUBOTA.... 11628
3. CAP, RADIATOR 19219
4. FILTER, AIR (ELEMENT) 10000035428
5. FILTER, FUEL ELEMENT, KUBOTA..... A0003466535
6. FILTER, OIL, KUBOTA D1005/D1105 10775
7. HOSE, LOWER RADIATOR, KUBOTA....12350
8. HOSE, UPPER RADIATOR KUBOTA 36977
9. PLUG, GLOW, KUBOTA (START SN 489916).... 13238
10. PUMP, FUEL....13278SRV
11. SENDER, COOLANT TEMP.... 12873
12. SOLENOID, FUEL SHUTDOWN (2 WIRE) 13018
13. STARTER- KUBOTA D1005 30582
14. SWITCH, COOLANT TEMPERATURE - KUBOTA D850 14099
15. SWITCH, OIL PRESSURE, KUBOTA D905 15375

SERVICE KITS

1. 750 HOUR KIT.... 10000036039

Includes: Air Filter Element 10000035428, Fuel Filter Element A0003466535 and

Oil Filter 10775

ELECTRICAL

1. BREAKER, 70A, 250V, 2 POLE, AM STUD TERMINAL 60736
2. BREAKER, 15A 250V, 1 POLE....14249
3. SWITCH, KEY 15195SRV
4. BREAKER, 10A 240V, 1 POLE - PUSH BUTTON.... 65850
5. ASSEMBLY, 320W LED LIGHT FIXTURE..... A0000948785
6. CONNECTOR, 2 POSITION (QTY - 4) 66100
7. CONNECTOR, 3 POSITION (QTY - 2) 66101
8. CONNECTOR, 5 POSITION (QTY - 1) 66102
9. GAUGE, HOUR METER 15085
10. RECEPTACLE, 240V/50A TWIST LOCK 18089
11. RECEPTACLE, 120V/20A GFI....14130
12. RECEPTACLE, 240V/30A TWIST L14-30R 65488
13. COIL CORD 1195418.
14. KIT, SENDER PLATE A0001557886

MISCELLANEOUS

1. JACK, TOP WIND, 2000 LB 13051
2. CAP, FUEL TANK WITH LANYARD 16326
3. KEY (SET OF TWO) 15309
4. CABLE, 69.25 IN 34128
5. CABLE, 69.75 IN 34129
6. CABLE, 67.875 IN 34130
7. CABLE, 116.00 IN....34132
8. JACK, SIDE WIND, 2000 LB 13050

Part No. A0001521579 Rev. B 12/16/2022

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Specifications are subject to change without notice.

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