IVM 40121 M Z22 - Vacuum Cleaner Kärcher - Free user manual and instructions

USER MANUAL IVM 40121 M Z22 Kärcher

• Kabellänge m 10 General instructions p. 14
• Safety information p. 15
• Intended use p. 16
• Environmental protection p. 16
• Accessories and spare parts p. 16
• Scope of delivery p. 16
• Device description p. 16
• Symbols on the device p. 17
• Initial startup p. 17
• Operation p. 18
• Transport p. 20
• Storage p. 20
• Care and maintenance p. 20
• Troubleshooting guide p. 22
• Disposal p. 23
• Warranty p. 23
• Technical data p. 23
• EU Declaration of Conformity English 15 Safety information Hazard levels DANGER ● Indication of an imminent threat of danger that will lead to severe injuries or even death. 몇 WARNING ● Indication of a potentially dangerous situ- ation that may lead to severe injuries or even death. 몇 CAUTION ● Indication of a potentially dangerous situ- ation that may lead to minor injuries. ATTENTION ● Indication of a potentially dangerous situ- ation that may lead to damage to proper- ty. General safety instructions DANGER ● Only trained personnel are permitted to use the device and the sub- stances for which it is to be used, including the safe procedure for disposing of the vac- uumed material. ● An air exchange rate L must be present in the room when the ex- haust gas is returned into the room. To re- main within the required limit values, the volume flow of returned air must be no greater than 50% of the fresh air volume (room volume V p. 23

x air exchange rate L

Without special ventilation measures, the following applies: L

. ● This device contains dust that is harmful to your health. Emptying and maintenance, including re- moval of the dust bag, may only be per- formed by technical specialists wearing suitable personal protective equipment. ● Only vacuum with all filter elements in place, otherwise the suction motor will be damaged and there will be a health risk due to increased fine dust emissions. ● Ob- serve the applicable safety instructions for the materials being vacuumed. ● Observe the safety regulations for the materials to be vacuumed. Parts of the device can heat up to temperatures of up to 125 °C during proper/improper operation. ● The accessories approved by the manufacturer are electrically conductive. Do not use any other accessories. ● Use of an extension cable is prohibited. 몇 WARNING ● The device must not be used or stored outdoors in wet conditions. ● Apply the parking brake at the steering roller to ensure a secure footing for the de- vice. The device may move uncontrollably if the parking brake is open. ● The device is not suitable for the suctioning or vacuuming of flammable liquids (flammable, easily flammable, highly flammable according to Dangerous Substances Directive 67/548/ EEC) (flash point below 55 °C) and mix- tures of flammable dusts and liquids. ● The device is not suitable for the vacuuming of dusts with extremely low minimum ignition energy (ME <1 mJ), e.g. toner, mesh, alu- minium powder, lead acid suitable. ● The device is not suitable for sucking up ignition sources and dusts with a glow temperature ≤ 190 °C. ● Every time before use, check whether the equipotential bonding conduc- tors (earthing conductors) are connected. 몇 CAUTION ● Switch off the device at the power switch and unplug the mains plug in the case of longer breaks in operation and after use. ● The device may only be plugged in outside zone 22. Note ● Note that additional regulations may apply to dusts with an ignition energy below 1 mJ. Behaviour in the event of an emergency DANGER Risk of injury and damage in the event of a short-circuit or other electrical faults Danger of electric shock, danger of burns Switch off the device and unplug the mains plug. Behaviour in case of filter breakage / leakage:

1. Switch off the unit immediately.

The unit may not be operated without the fresh water filter.

2. Replace the filter.16 English

Intended use The device is intended for: ● Vacuuming of dry, flammable, deposited dusts hazardous to health; dust class M according to EN 60335-2-69 ● For vacuuming dusts of the dust groups IIIC, IIIB and IIIA ● Extraction of combustible dusts in zone 22 ● Vacuuming of moist substances ● Use above ground ● Industrial usee.g. in storage and produc- tion areas ● Commercial use, e.g. in hotels, schools, hospitals, factories, shops, offices, and rental companies. The device’s correct function is only guar- anteed when using suction hose nominal widths of DN40 and DN50. Any other use constitutes improper use. The device is not suitable for: ● Vacuuming of ignition sources and dusts with a glow temperature ≤ 190 °C ● Vacuuming aluminium and magnesium dusts ● vacuuming of flammable liquids (flam- mable, easily flammable, highly flamma- ble according to Dangerous Substances Directive 67/548/EEC) (flash point be- low 55 °C) and mixtures of flammable dusts and liquids ● vacuuming of magnesium dust or pow- der ● vacuuming of mixtures of flammable liq- uids and flammable dust ● Vacuuming of smouldering or hot parti- cles where this could otherwise result in a fire or an explosion ● Vacuuming of carcinogens Environmental protection The packing materials can be recy- cled. Please dispose of packaging in accordance with the environmental regula- tions. Electrical and electronic devices con- tain valuable, recyclable materials and often components such as batteries, rechargeable batteries or oil, which - if han- dled or disposed of incorrectly - can pose a potential danger to human health and the environment. However, these components are required for the correct operation of the device. Devices marked by this symbol are not allowed to be disposed of together with the household rubbish. Notes on the content materials (REACH) Current information on content materials can be found at: www.kaercher.de/REACH Accessories and spare parts DANGER Risk of explosion when used with non- permitted accessories Only use accessories permitted by the manufacturer and with the Ex label for type 22 usage. Only use original accessories and original spare parts. They ensure that the appliance will run safely and fault-free. Information on accessories and spare parts can be found at www.kaercher.com. Note No accessories are included in the scope of delivery. The accessories must be ordered separately depending on the application. Scope of delivery Check the contents for completeness when unpacking. In the event of shipping dam- age, please notify your dealer. Device description For the illustrations, refer to the graphics page Illustration A 1 Steering roller with parking brake 2 Dirt receptacle 3 Sealing plug 4 Spacer lock 5 Filter dedusting 6 Pressure gauge 7 Suction turbine power switch 8 Suction head 9 filter 10 Sealing ring 11 Filter hold-down device 12 Mains cableEnglish 17 13 Type plate 14 Carrying handle 15 Carrying handle 16 Bow handle of the dirt receptacle 17 Push handle 18 Filter ring 19 Suction hose port 20 Chassis Symbols on the device The device is suitable for vacuuming dusts up to dust class M. 몇 WARNING Damage to the skin, lungs and eyes Expulsion of fine dust during emptying and maintenance work and disposal Wear the prescribed personal protective gear when performing during emptying and maintenance work, including disposal of the dust bag. The maximum vacuum value in relation to the hose cross-section is specified on the label. The actual value can be read on the pressure gauge. For the values applicable to this device, see chapter Reading the minimum volumetric flow. If this value is not reached, the filter must be cleaned (see chapter Dedusting the filter) or replaced (see chapter Replacing the filter). The var- ious different hose cross-sections allow ad- aptation to the various different connection cross-sections of the accessories. Initial startup 몇 WARNING Potential equalisation line not connect- ed correctly Electric shock Every time before use, check whether the equipotential bonding conductor (earthing conductors) are connected. 몇 WARNING Danger from dust that is harmful to your health Respiratory sicknesses through inhalation of dust. Do not vacuum without correctly installed filter elements, otherwise a danger to health from increased fine dust emission is present. ATTENTION Missing filter element Damage to the suction motor Do not vacuum without a filter element.

1. Bring the device into the working posi-

2. Secure the device with the parking

3. Ensure that the suction head is fitted

4. Insert the suction hose (not included in

the scope of delivery) into the suction connection.

7. Fit the dust bag before dry vacuuming

(see chapter Dry vacuuming).

8. Fit the desired accessory (not included

in the scope of delivery) onto the suction hose. filter (Order no. 9.990-222.0) Dust bag (Order no. 9.989-606.0)18 English Check the dirt receptacle filling level The dirt receptacle must be emptied when filled to the lower edge of the suction hose port on the dirt receptacle. The device does not switch off automatically if the maximum filling level is exceeded.

1. Check the dirt receptacle filling level reg-

ularly. Anti-static system Static charges are discharged through the earthed connection nozzles. This prevents sparking and electric shocks with electrical- ly conductive accessories approved by the manufacturer. Operation The device is suitable for vacuuming fine dust up to dust class M. 몇 WARNING Danger from dust that is harmful to your health Respiratory sicknesses through inhalation of dust. Do not vacuum without correctly installed filter elements, otherwise a danger to health from increased fine dust emission is present. ATTENTION Danger due to fine dust entering Risk of damage to the suction motor. Never remove the filter element when vac- uuming. Dry vacuuming Note The device is an industrial vacuum cleaner for vacuuming dry, flammable dusts. Switching from wet to dry vacuuming ATTENTION Switching from wet to dry vacuuming Risk of damage to the filter Do not vacuum dry dust with a wet filter el- ement because this clogs the filter and can make it unusable.

1. Allow the wet filter to dry completely or

replace it with a dry filter before using the device for dry vacuuming.

2. Replace the filter if necessary.

Fitting the dust bag

1. Secure the device with the parking

brakes. Illustration B

2. Pull the bow handle up.

The dirt receptacle is unlocked and low- ered. Illustration C

3. Pull the dirt receptacle out of the device

by the bow handle. Illustration D

4. Fit the dust bag in the dirt receptacle and

carefully position it against the container wall and the container floor.

5. Fold the edge of the dust bag over the

edge of the dirt receptacle to the outside. 몇 WARNING Improper handling when locking the dirt receptacle Risk of crushing Under no circumstances should you hold your hands between the dirt receptacle and filter ring or allow them to come close to the lifting mechanism while locking it. Lock the dirt receptacle by operating the bow handle with both hands. Illustration E ATTENTION Static charge of the dirt receptacle Ignition of dusts Make sure that the grounding on the chas- sis is in contact with the dirt receptacle.

6. Fit the dirt receptacle and lock it with the

bow handle. Removing the dust bag

1. Secure the device with the parking

brakes. Illustration B

2. Pull the bow handle up.

The dirt receptacle is unlocked and low- ered. Illustration C

3. Pull the dirt receptacle out of the device

by the bow handle. Illustration F

4. Turn up the dust bag.

5. Seal the dust bag tightly with the cable

7. Dispose of the dust bag in accordance

with statutory regulations. 몇 WARNING Improper handling when locking the dirt receptacle Risk of crushing Under no circumstances should you hold your hands between the dirt receptacle and filter ring or allow them to come close to the lifting mechanism while locking it. Lock the dirt receptacle by operating the bow handle with both hands. Illustration E ATTENTION Static charge of the dirt receptacle Ignition of dusts Make sure that the grounding on the chas- sis is in contact with the dirt receptacle.

8. Fit the dirt receptacle and lock it with the

bow handle. Switching on the device

1. Plug the mains plug into the socket.

2. Switch on the device at the suction tur-

Performing the vacuuming process

1. Regularly check the filling level in the dirt

receptacle, since the device does not switch off automatically.

3. If necessary, clean the filter (see chapter

Dedusting the filter) or change/ replace the filter (see chapter Replacing the filter). Reading the minimum volumetric flow A pressure gauge showing the vacuum in- side the device is mounted on the front of the device. The filter must be cleaned when the maximum vacuum (see table) is reached (see chapter Dedusting the filter). This value depends on the device perfor- mance and the suction hose used. If the vacuum is not significantly reduced by de- dusting, the filter must be replaced (see chapter Replacing the filter). ATTENTION Exceeding the maximum vacuum Suction loss If the specified value is exceeded, the air speed in the suction hose drops below 20 m/s. Clean or replace the filter. Dedusting the filter The filter must be cleaned if the pressure gauge shows the maximum vacuum (see chapter Reading the minimum volumetric flow). Illustration G

1. Close the inlet opening or the suction

hose during the suction process.

2. Pull the flap of the filter dedusting sys-

tem 3-4 times and hold it open for 1- 2 seconds each time. Switching off the device

1. Switch off the device at the suction tur-

Each time after use Emptying the dirt receptacle The dirt receptacle must be emptied as re- quired and after each use and cleaned in- side and out by vacuuming and wiping with a damp cloth. A vacuum cleaner with the same or better classification must be used for vacuuming the device. The inlet opening or the suction hose are closed.

1. Switch on the device at the suction tur-

2. Dedust the filter (see chapter Dedusting

3. Switch off the device at the suction tur-

4. Secure the device with the parking

brakes. Nominal width of the suction hose Maximum vacuum DN40 12.0 kPa (120 mbar) DN50 7.0 kPa (70 mbar)20 English Illustration B

5. Pull the bow handle up.

The dirt receptacle is unlocked and low- ered. Illustration C

6. Pull the dirt receptacle out of the device

7. Empty the dirt receptacle. To do this, re-

move the dust bag if necessary (see Removing the dust bag). 몇 WARNING Improper handling when locking the dirt receptacle Risk of crushing Under no circumstances should you hold your hands between the dirt receptacle and filter ring or allow them to come close to the lifting mechanism while locking it. Lock the dirt receptacle by operating the bow handle with both hands. Illustration E ATTENTION Static charge of the dirt receptacle Ignition of dusts Make sure that the grounding on the chas- sis is in contact with the dirt receptacle.

8. Fit the dirt receptacle and lock it with the

bow handle. Closing the suction connection 몇 WARNING Risk of injury Damage to the skin, lungs and eyes through fine dust The suction connection must be closed us- ing the sealing plug after removing the suc- tion hose.

1. Remove the suction hose.

2. Insert the sealing plug precisely into the

3. Push the sealing plug in all the way to

4. Turn the sealing plug to the right until the

suction connection is tightly closed. Cleaning the device 몇 WARNING Improper disposal of waste water Environmental pollution Observe the local waste water treatment regulations.

1. Vacuum the inside and outside of the

device and clean with a moist cloth. A vacuum cleaner with the same or bet- ter classification must be used for vacu- uming the device.

2. If necessary, rinse the accessories (not

included in the scope of delivery) with water and dry them. Storing the device

2. Store the device in a dry room and se-

cure it against unauthorised use. Transport 몇 CAUTION Failure to observe the weight Risk of injury and damage Be aware of the weight of the device during transportation.

1. Close the suction connection for dust-

free transport (see chapter Closing the suction connection).

2. Release the parking brakes and push

the device by the push handle.

3. Grasp the device by the chassis and the

push handle for loading.

4. Secure the device against slipping and

tipping over when transporting in vehi- cles. Storage 몇 CAUTION Failure to observe the weight Risk of injury and damage Be aware of the weight of the device during storage.

1. Store the device indoors only.

Care and maintenance DANGER Inadvertently starting up device, touch- ing live components Risk of injury, electric shock Switch off the device before performing any work on the device. Remove the mains plug.English 21 DANGER Danger from dust that is harmful to your health Respiratory sicknesses through inhalation of dust. Wear a breathing protection mask of class P2 or higher and disposable clothing when performing maintenance work (e.g. filter change). 몇 WARNING Danger from dust that is harmful to your health Respiratory sicknesses through inhalation of dust. Safety devices providing hazard protection must be checked for correct safety-related functionality at least annually by the manu- facturer or an appropriately instruction per- son, e.g. absence of leaks, filter damage, functionality of the monitoring devices. ATTENTION Care agents containing silicone These can attach plastic components. Do not use care agents containing silicone for cleaning. Dust extraction machines are safety devic- es for the prevention or elimination of haz- ards according to the DGUV regulation: ● For servicing performed by the user, the device must be disassembled, cleaned and maintained only to the degree that this is possible without presenting a dan- ger to the maintenance personnel and other persons. Suitable precautionary measures include detoxification before disassembly. Make provisions for local forced ventilation at the location where the device is to be disassembled, for cleaning the maintenance surface and to ensure adequate protection for the personnel. ● The exterior of the device should be de- toxified by vacuuming and wiped clean, or treated with sealant before being re- moved from the hazardous area. All de- vice parts must be regarded as contaminated when they are taken from the hazardous area. Suitable measures must be taken to prevent distribution of the dust. ● All contaminated objects resulting from maintenance and repair work that can- not be satisfactorily cleaned must be correctly disposed of. Such objects must be disposed of in sealed bags in accord- ance with the applicable regulations for the disposal of this type of waste. ● The suction hose ports are to be closed using the sealing plugs during transport and maintenance of the device.

1. Note that you can carry out simple main-

tenance and care work yourself.

2. Clean the surface of the device and the

interior of the container regularly with a moist cloth. Inspection and maintenance work Have the device regularly inspected ac- cording to the respective national accident prevention regulations. Maintenance work as specified by the manufacturer must be performed by a technically qualified person at the specified regular intervals and in ac- cordance with the applicable regulations and safety requirements. Work on electrical components may only be performed by a qualified electrician. Please contact a KÄRCHER branch office if you have any questions. Replacing the filter 몇 CAUTION Emission of dust when changing the fil- ter Damage to the skin, lungs and eyes through emitted dust Wear the prescribed protective clothing when changing the filter. Change the filter in a suitable maintenance area. Dispose of the filter in accordance with the statutory regulations.

1. Secure the device with the parking

2. Switch off the device using the trigger.

3. Pull out the mains plug.

4. Unlock and remove the suction head.

5. Remove the contaminated filter.22 English

6. Immediately after removing the contam-

inated filter from the device, place it in a bag and seal the bag tightly.

7. Dispose of the contaminated filter ac-

cording to legal requirements.

8. Check the sealing ring for damage.

9. Remove any dirt deposits from the clean

air side. 10.Fit the new filter in reverse order. Make sure that the filter hold-down device is centred in the filter pockets. 11.Fit and lock the suction head. Replace dust bag

1. Secure the device with the parking

brakes. Illustration B

2. Pull the bow handle up.

The dirt receptacle is unlocked and low- ered. Illustration C

3. Pull the dirt receptacle out of the device

by the bow handle. Illustration F

4. Turn up the dust bag.

5. Seal the dust bag tightly with the cable

7. Dispose of the dust bag in accordance

with statutory regulations. Illustration D

8. Insert the new dust bag in the dirt recep-

tacle and carefully place it against the container wall and the container floor.

9. Fold the edge of the dust bag over the

edge of the dirt receptacle to the outside. 몇 WARNING Improper handling when locking the dirt receptacle Risk of crushing Under no circumstances should you hold your hands between the dirt receptacle and filter ring or allow them to come close to the lifting mechanism while locking it. Lock the dirt receptacle by operating the bow handle with both hands. Illustration E ATTENTION Static charge of the dirt receptacle Ignition of dusts Make sure that the grounding on the chas- sis is in contact with the dirt receptacle. 10.Fit the dirt receptacle and lock it with the bow handle. Troubleshooting guide DANGER Unintentional start-up of the device / electric shock Unintentional start-up of the suction motor can cause injuries. Voltage present on electrical parts can cause an electric shock. Switch off the device and unplug the mains plug before performing any work on the de- vice. Have all checks and work on electrical parts performed by an qualified technician. Note The device must be switched off immedi- ately in the event of a malfunction. The mal- function must be eliminated before switching the device on again. If the malfunction cannot be corrected, the device must be checked by the Customer Service department. Suction turbine does not start up

1. Check the socket and the power supply

3. Switch the device on.

Suction power decreases

1. Remove the blockages from the suction

nozzle, the suction pipe or the suction hose.

2. Check that the suction head and the dirt

receptacle are correctly seated.

3. Dedust the filter (see chapter Dedusting

4. Check the seating of the filter and cor-

1. Check the seating of the filter and cor-

2. Dedust the filter (see chapter Dedusting

ing the filter). Disposal At the end of its service life, the device is to be disposed of in accordance with statutory regulations. Warranty The warranty conditions issued by our rele- vant sales company apply in all countries. We shall remedy possible malfunctions on your appliance within the warranty period free of cost, provided that a material or manufacturing flaw is the cause. In a war- ranty case, please contact your dealer (with the purchase receipt) or the next author- ised customer service site. (See overleaf for the address) Further warranty information (if available) can be found in the service area of your lo- cal Kärcher website under "Downloads". Technical data Subject to technical modifications. EU Declaration of Conformity We hereby declare that the product named below complies with the relevant provisions of the directives and regulations listed. This declaration is invalidated by any changes made to the product that are not approved by us. Product: Dry vacuum cleaner Type: 9.990-xxx Directives and Regulations 2006/42/EC (+2009/127/EC) 2014/30/EU 2014/34/EU 2011/65/EU Electrical connection Mains voltage V 220-240 Phase ~ 1 Power frequency Hz 50-60 Nominal power W 1200 Maximum power W 1350 Protection type IP64 Protection class I Dimensions and weights Typical operating weight kg 61.2 Length x width x height mm 645 x 655 x

Effective filter area m

Main filter order number 9.990-

Sound pressure level L

Støvutslipp under suging

Maks. volumenski tok s se- salno gibko cevjo DN40, L=3,0 m / L=5,0 m

Maksimalni volumni protok s usisnim crijevom DN40, D=3,0 m / D=5,0 m

www.kaercher.com/REACH