PolarMax 2118 - Refrigerator THETFORD - Free user manual and instructions

Brand	Thetford
Model	PolarMax 2118
Product type	Refrigerator with optional water dispenser
Category	Refrigerator
Power supply (water dispenser)	12 V DC
Power supply (refrigerator)	Not specified (typically 12 V DC, 120 V AC, LPG)
Required water pressure	15 to 125 psi
Operating ambient temperature	Down to 0°F (-18°C); with heater between 0°F and 32°F
Water tank capacity	Approximately 1 liter
Main features	One-hand water dispenser, direct light, removable drain grid and drip bowl, memo area (non-metallic doors)
Care and cleaning	Clean with a mild product or liquid dish soap and warm water; rinse and dry. Do not use abrasive products. Disinfect the drinking water system according to the vehicle manufacturer's instructions.
Seasonal storage	Close the water supply valve, remove the hoses, drain all water, place the ends in sealed plastic bags
Safety	Do not use beverages other than water; do not let the fresh food compartment temperature drop below 32°F (0°C); connect only to a potable water source
Spare parts and repairability	Parts available from the dealer or an authorized Norcold after-sales service center
General information	Water dispenser factory-installed as an option; cannot be added later; instructions provided by Norcold, Inc.
Manual content	18 pages, French language

Frequently Asked Questions - PolarMax 2118 THETFORD

How to use the water dispenser for the first time?

Open the vehicle's water shut-off valve, hold a glass under the spout, push and hold the dispenser arm until water flows in a steady stream. The first fill may take a minute. Discard the first glasses.

Why is the dispensed water too warm?

Check that the tank has been filled for at least 4 hours, that the refrigerator has been running for 8 hours before filling it with food, that the thermostat is set cold enough, and that the refrigerator is cooling properly.

What to do if water does not flow from the dispenser?

Check that the water pump or power source is on, that the water supply valve is open, that the water filter is not clogged, that the supply hose is connected to the solenoid valves, that the solenoid valve is connected to 12 V DC, and that the dispenser arm moves freely.

How to clean the water dispenser?

Remove the drain grid and drip bowl. Wash them and the dispenser with a mild product or a mixture of liquid dish soap and warm water. Rinse with clean water and dry with a clean cloth. Do not use abrasive products.

How to prepare the water dispenser for winter?

Close the water supply valve, remove the supply hose and dispenser hose from the solenoid valves without removing the heaters. Drain all water. Place the hose ends and the solenoid valve in individual sealed plastic bags with tape.

What to do if water does not stop flowing?

Set the refrigerator to OFF, turn off the water pump or disconnect the water supply. Set the refrigerator to ON. Check that the dispenser arm moves freely, that the round button behind the arm presses and releases, and that the valve closes when power is off.

Why is water flow weak or irregular?

Check that the water filter is not clogged, that the hoses are not kinked, that water pressure is not too low, that all valves are open, that air is purged after winterizing or filter change, and that no mineral deposit blocks the spout. Clean the spout with a cotton swab.

The water has an odor or bad taste, what to do?

Check if the water filter needs to be replaced or if one should be installed. Sanitize the vehicle's water system. Flush the tank by dispensing a few glasses of water.

The direct light does not turn on, why?

Check that the water solenoid valve is properly connected to the 12 V DC power supply. Consult the dealer or an authorized Norcold after-sales service center.

Can a water dispenser be added later if the refrigerator is not equipped?

No, the water dispenser is factory-installed as an option. It is not possible to add one after manufacturing.

USER MANUAL PolarMax 2118 THETFORD

Installation and Owner's Instructions

2118 Water Dispenser

This refrigerator is equipped with an optional water dispenser. The Installation Manual and the Owner's Manual do not include instructions about this option. Please use these instructions for the Installation and the Operation of the water dispenser. Keep these instructions with the refrigerator Installation Manual and Owner's Manual for future use.

English

NORCOLD, Inc.

P.O.Box 4248

Sidney, OH 45365-4248

Norcold Customer Support Dept.

Telephone: [phone]

Fax: [phone]

Web Site: www.norcold.com

Table of Contents

Owner's Instructions 2

Water Dispenser 2

Water dispenser operation 3
Water dispenser shut off. 4
Task light 4
Drain grid and drip cup. 4
Water dispenser cleaning and disinfecting 4

Water Dispenser Storage. 5
Replacement Parts 6
Troubleshooting 7

Installation Instructions 8

Install the Water Dispenser Components (non-metal door models) 8
Install the Water Dispenser Components (metal door models) 8
Install Decorative Door Panels (non-metal door models) 9
Connect the Water Dispenser 9
Connect the water supply line 10

Owner's Instructions

Water Dispenser

The water dispenser is assembled to the refrigerators at the factory as optional equipment. If the refrigerator does not have a factory installed water dispenser, one cannot be added to the refrigerator at a later time.

The water dispenser has a water reservoir that is built into the bottom of the refrigerator fresh food compartment. As water is dispensed, the reservoir automatically refills with water. The reservoir allows the supply water to cool to the same temperature as the inside of the refrigerator fresh food compartment.

Most vehicle manufacturers have a water filter installed in the plumbing system to remove odor, taste, chlorine, and sediment from the water. If the vehicle does not already have a water filter installed, Norcold recommends that you install one before operating the water dispenser. Contact your dealer.

The water dispenser operates only on demand and will operate in ambient temperatures as low as 0° F. To allow operation at temperatures between 0° F and 32° F., the water dispenser has a heater on the solenoid water valves and on the water line between the solenoid valves and the water dispenser.

At temperatures below 0° F, store the water dispenser as written in the "Water Dispenser Storage" section of these instructions.

The water line heater does not protect the water supply line from the vehicle shut off valve to the solenoid valves on the back of the refrigerator.

Do not allow the temperature inside the refrigerator fresh food compartment to be less than 32° F. At this temperature, the water inside the reservoir will freeze and damage the reservoir. If the vehicle is to shut down during cold weather, store the water dispenser as written in the "Water Dispenser Storage" section of these instructions.

The water dispenser operates on:

-12 Volts DC.
- Potable water at a pressure of 15 psi - 125 psi.

Connect the water dispenser only to a potable water supply. The dispenser system does not make untreated water potable.

The dispenser is made to operate with water. Do not connect the dispenser to any other beverage source.

The convenient features of the water dispenser are:

-one hand operation.
- a task light which comes on while the water dispenser is on.
- a drain grid and drip cup which are removable for easy cleaning.
- a message center, on non-metal door models) which provides a location for notes, reminders, etc.

Water dispenser operation:

First time operation:

The first operation of the water dispenser removes the air from the water dispenser system.

1. Remove the label from the water dispenser.

Do not pull on the dispenser arm. If you accidentally pull the dispenser arm off of the water dispenser, make sure the coil spring is over the round stud of the water dispenser and press the dispenser arm onto the water dispenser until it "snaps" into position.

1. Open the water shut off valve of the vehicle.
2. Hold a glass below the dispenser nozzle.
3. Push in and hold the dispenser arm [189] until the water flows out in a steady stream and does not sputter (See Art01817).

This may take a minute for the built-in reservoir to fill for the first time and to eliminate the air from the system. You should discard and not use the first several glasses of water from the dispenser. New plumbing connections and/or impurities in the water supply line from the first use or after winterizing can cause the first glasses of water to be discolored or have an odd flavor.

1. Release the paddle to stop the water flow.
2. Remove the glass from below the dispenser nozzle.

Continued operation:

1. Allow the water in the dispenser to cool before using the dispenser.

2. The cooling time will vary with the supply water temperature.

3. A complete refill of the built-in reservoir will take longer.

1. Make sure that the air inside the refrigerator can freely circulate around the water reservoir which is located at the bottom of the fresh food compartment.
2. Hold a glass below the dispenser nozzle.
3. Push in and hold the dispenser arm to start the water flow.
4. Release the paddle to stop the water flow.
5. Remove the glass from below the dispenser nozzle.

Water dispenser shut off:

If the water dispenser does not shut off when you release the paddle:

• Push the refrigerator ON/OFF button to turn the refrigerator off.
• See the "Troubleshooting" section of these instructions to find the cause of the problem.

Task light:

The task light comes on whenever the water dispenser is on.

Drain grid and drip cup:

The drain grid and drip cup are located below the water dispenser arm.

To remove the drain grid [191], push down on the center of the rear edge of the drain grid to raise up the front edge so you can grasp it (See Art01818).

To remove the drip cup [192], grasp the handle area inside the drip cup and lift it out of the well (See Art01819).

Water dispenser cleaning and disinfecting:

To clean the drain grid and the drip cup:

• Remove the drain grid and the drip cup from the well.
• Wash the water dispenser, the drain grid, and the drip cup with a mild cleaner or a solution of liquid dish detergent and warm water.
  Rinse with clean water.
• Dry with clean cloth.

NOTICE

Do not use abrasive cleaners, chemicals, or scouring pads because they can damage the finish of the parts.

• Put the drain grid and drip cup back in the original positions.
• Follow the instructions of the RV manufacturer to disinfect the drinking water supply of the vehicle.

To prepare the water dispenser for seasonal storage (See Art02501):

Do not operate the water dispenser when the ambient air temperature is 0°F or lower. Damage to the water solenoid valves and the water supply line can occur.

1. Close the vehicle water supply valve to the refrigerator.
2. Remove the water supply line [43] from the water solenoid valve [44].
3. Remove the water dispenser line from the water solenoid valve.
4. Do not remove the foil heaters from around the water solenoid valve and the water dispenser line

Drain the water dispenser. Failure to drain the dispenser can cause damage to the dispenser components and result in leaks.

1. Drain all of the water from the water supply line and the water dispenser line.

Make sure to use a large enough container to catch the water that drains from the dispenser water line. The water dispenser contains almost a quart of water.

1. Put the ends of the water lines and the water solenoid valve each into a clean plastic bag.
2. Use tape to close each plastic bag around the water lines and the water solenoid valve.

To use the water dispenser after seasonal storage:

1. Remove the tape and plastic bags from the end of the water lines and the water solenoid valve.
2. Connect the dispenser water line to the water solenoid valve.
3. Connect the water supply line to the water solenoid valve.
4. Open the vehicle water supply valve to the refrigerator.
5. Push and hold the dispenser arm until the water comes out in a steady stream and does not sputter.

You should discard and not use the first several glasses of water from the water dispenser.

Replacement Parts

You may purchase replacement parts through your local RV dealer or authorized Norcold Service Center.

Problem	Solution
The water is too warm.	Check:- That it has been at least 4 hours since the dispenser reservoir was filled.- That the refrigerator has operated for 8 hours before loading with food.- That the refrigerator temperature control is set to a cold enough temperature.- That the refrigerator is cooling correctly.- See your dealer or authorized Norcold Service Center.
The water does not dispense.	Check:- That the vehicle water pump or water source is on and /or fully open.- That water supply valve to the dispenser is open.- That the water filter of the vehicle water supply system is not clogged.- That the water supply line is connected to the water solenoid valves.- That the solenoid water valve is correctly connected to 12 VDC.- That the dispenser arm moves freely.- See your dealer or authorized Norcold Service Center.
The water does not shut off.	Turn the refrigerator "OFF" at the refrigerator controls.Turn off the vehicle water pump or remove water source to dispenser.Turn the refrigerator "ON" at the refrigerator controls.Check:- That the dispenser paddle moves freely.- That the small round button behind the dispenser paddle moves freely in and out.- That the valve closes when it is de-energized.- See your dealer or authorized Norcold Service Center.
The water flow is weak or sputtering.	Check:- That the water filter of the vehicle water supply system is not clogged.- That the water lines behind the refrigerator are not kinked.- That the water pressure to the vehicle is not low.- That any water valves leading the the dispenser are fully open.- That after winterizing or replacing the water filter, all air is purged from the vehicle water lines.- That the tip of the dispenser nozzle does not have build up mineral deposits. If so clean with a swab or soft cloth.- See your dealer or authorized Norcold Service Center.
The water has an odor or bad taste.	Check:- That the vehicle water filter may need to be replaced.- That a vehicle water filter may need to be installed.- That the vehicle water system may need to be sanitized.- That the dispenser reservoir is purged by running out several glasses of water.- See your dealer or authorized Norcold Service Center.
The task light does not come on.	Check:- That the solenoid water valve is correctly connected to 12 VDC.- See your dealer or authorized Norcold Service Center.
The task light does not go off.	Check:- That the dispenser arm moves freely.- See your dealer or authorized Norcold Service Center. Art01713

Installation Instructions

Install the Water Dispenser Components (non-metal door models)

1. Install the back splash assembly (See Art01820):
2. Put the hook on the bottom of the back splash assembly [193] down into the slot [157] of the water dispenser panel.
3. Align the two (2) rectangular mounting studs on the rear of the back splash assembly with the two (2) mounting lugs [196] on the water dispenser panel.
4. Using equal pressure, push both mounting studs into the mounting lugs at the same time.
5. The mounting studs should engage and lock into the mounting lugs with a "click" sound.

Install the Water Dispenser Components (metal door models)

1. Install the back splash assembly (See Art01820):
2. Put the hook on the bottom of the back splash assembly [193] down into the slot [157] of the water dispenser panel.
3. Align the two (2) rectangular mounting studs on the rear of the back splash assembly with the two (2) mounting lugs [196] on the water dispenser panel.
4. Using equal pressure, push both mounting studs into the mounting lugs at the same time.
5. The mounting studs should engage and lock into the mounting lugs with a "click" sound.

Art01820

NOTICE

The doors are made to accept decorative panels. The decorative panels must be 3/16 inch or less in thickness. Install the decorative door panels in the refrigerator doors before installing the refrigerator in the vehicle.

1. Make two upper door panels that are 17 1/4 inches wide x 23 1/8 inches high:
2. Raised panels must be centered on each door and no larger than 16 1/2 inches wide x 22 3/8 inches high.
3. Make a lower RH door panel that is 17 1/4 inches wide x 42 5/16 inches high:
4. Raised panels must be centered on the lower RH door and no larger than 16 1/2 inches wide x 41 9/16 inches high.
5. Make a lower LH door panel that is 17 1/4 inches wide x 34 5/8 inches high:
6. Raised panels must be centered on the lower LH door and no larger than 16 1/2 inches wide x 33 7/8 inches high.
7. Install the decorative door panels:
8. Pull the panel retainer [37] off of each door [39] (See Art01804).
9. Push a decorative door panel [38] into the slots of each door.
10. Make sure that each panel retainer is correctly positioned and push the curved snap [125] of the panel retainer [37] inside of the curved snap [126] of the door (See Art01805).
11. Make sure that the decorative door panel [38] of the lower LH refrigerator door is behind the water dispenser panel.

Connect the Water Dispenser

The water dispenser is assembled to the refrigerator at the factory as optional equipment. If the refrigerator does not have a factory installed water dispenser, one can not be added to the refrigerator at a later time.

The refrigerator installer must connect a cold water supply line to the solenoid valve at the rear of the refrigerator. The following are necessary to connect the water dispenser.

• 1/4 in. OD copper tubing for the water supply line.

OR

• 1/4 in. OD plastic tubing for the water supply line.
• 1/4 in. shut off valve in the water supply line. This should be easily accessible through the lower intake vent.

Connect the water supply line:

Install a 1/4 in. OD water supply line [43] from the water shut off valve of the vehicle to the solenoid water valve [44] at the rear of the refrigerator (See Art02501):

NOTICE

A brass compression nut [45], a brass sleeve, a plastic sleeve [46], and a brass insert [47] are supplied and attached to the rear of the refrigerator (See Art01702).

• Put the compression nut and then the sleeve onto the water supply line [43].
• For copper tubing, use the brass sleeve.
• For plastic tubing, use the plastic sleeve [46].
• For plastic tubing with .040 in. wall thickness, also use the brass insert [47].
• Flush the water supply line until the water is clear.
• Put the water supply line into the compression fitting of the solenoid valves.
• Tighten the compression nut by hand (hard finger tight).
• Using two wrenches, tighten the compression nut 11/2 to 2 turns.
• Open the water shut off valve of the vehicle.
• Examine the connections for leaks.

Site Web: www.norcold.com

Table des matieres

Instructions d'st installation 8