PP1002 - Power inverter DOMETIC - Free user manual and instructions

USER MANUAL PP1002 DOMETIC

PP1002, PP1004, PP2002, PP2004

EN 25 Inverter with mains priority circuit

Installation and Operating Manual

We will be happy to provide you with further information about WAECO products. Please order our free catalogue with no obligation to buy on our homepage: www.waeco.com

Please read this instruction manual carefully before starting the appliance and keep it in a safe place for future reference. If you pass on the device to another person, hand over this operating manual along with it.

Table of contents

1 Notes on using the manual 26
2 General safety instructions 26
3 Scope of delivery 28
4 Accessories 28
5 Target group for this manual 28
6 Intended use 29
7 Technical description 29
8 Fastening and connecting the inverter. 32
9 Using the inverter. 37
10 Cleaning and caring for the inverter. 38
11 Rectifying faults 39
12 Guarantee 40
13 Disposal 40
14 Technical data 41

1 Notes on using the manual

Caution!

Safety instruction: Failure to observe this instruction can cause material damage and impair the function of the device.

Warning!

Safety instruction relating to a danger from an electrical current or voltage. Failure to observe this instruction can cause material damage or personal injury and impair the function of the device.

fig. 1 5, page 3: This refers to an element in an illustration. In this case, item 5 in figure 1 on page 3.

Note

Supplementary information for operating the device.

Action: This symbol indicates that action is required on your part. The required action is described step-by-step.
This symbol describes the result of an action.

Please observe the following safety instructions.

2 General safety instructions

The manufacturer will not be held liable for claims for damage resulting from the following:

• Faulty assembly or connection
• Damage to the appliance resulting from mechanical influences and excess voltage
• Alterations to the device without express permission from the manufacturer
• Use for purposes other than those described in the operating manual

2.1 General safety

• Use the device only as intended.
• Maintenance and repair work may only be carried out by qualified personnel who are familiar with the risks involved and the relevant regulations.
• Persons whose physical sensory or mental capacities prevent them from using this device safely should not operate it without the supervision of a responsible adult.
• Electrical devices are not toys!

Always keep and use the device well out of the reach of children.

2.2 Safety when installing the device

• Installing the device may only be performed by qualified personnel who are familiar with the guidelines and safety precautions to be applied.
• If electrical devices are incorrectly installed on boats, corrosion damage might occur. The device should be installed by a specialist (marine) electrician.

2.3 Operating the device safely

Caution

Note the following basic safety information when using electrical devices to protect against:

Electric shock
- Fire hazards
Injury

• Operate the device only if you are certain that the housing and the cables are undamaged.
• Make sure the air inlets and outlets of the device are not covered.
• Ensure good ventilation. The inverter produces dissipated heat which has to be diverted.
• Always disconnect the power supply when working on the device.

3 Scope of delivery

Quantity	Designation
1	Inverter
1	230 V connection cable
4	Mounting brackets
1	Mounting plate
2	Cable terminal
1	Operating manual

4 Accessories

Description	Item number
Remote control MCR-9	MCR-9

5 Target group for this manual

The chapter "Connecting the inverter" on page 33 is solely intended for qualified professionals who are familiar with the relevant VDE (German Engineering Society) regulations!

All other chapters are intended for the users.

6 Intended use

Caution

Never use the inverter on vehicles where the positive terminal of the battery is connected to the chassis.

Inverters PP1002, PP1004, PP2002 and PP2004 are used for supplying power to 230 V consumers with a 12 V or 24 V power supply:

12V:PP1002andPP2002
24V:PP1004 and PP2004

The inverters are suitable for use in caravans, commercial vehicles and motor and sailing vessels.

7 Technical description

Inverters PP1000 and PP2000 consist of two function units:

• Inverter switch: generates 230 V AC power from a battery voltage of
  • 12 V: PP1002 and PP2002
  • 24 V: PP1004 and PP2004
• Mains priority circuit: switches automatically between 230V of external mains voltage (e.g. on a camping site) and a battery generated 230V power supply

The external supply has priority. If no more external voltage is available, the output socket is disconnected from the external power supply and connected to the inverter voltage. This ensures that the output socket always has a power supply of 230V .

From inverter operation to mains power supply:

There is a delay when switching from inverter operation (whereby the 230 V AC power is produced from the battery voltage) to the mains power supply.

When the plug is inserted in the outside socket (camping site, harbour) the inverter is switched off after a delay of approx. 4 s. After a further 2 s, the mains power supply is switched through. This gives the devices connected enough time to switch off properly.

From mains power to inverter operation:

A delay also occurs when switching from mains power to inverter operation.

If the mains supply fails, the inverter switches on after 2 seconds.

Caution

When switching over, any devices connected should be switched off. Because they do not receive voltage for 2 s, they may have to be switched back on.

The inverter is equipped with protection against thermal and electrical overloading, as well as excess and insufficient voltage. The inverter switches off:

• If its internal temperature is too high
• If the load exceeds the values listed in the technical data
• If the input voltage is too high or too low

A single consumer or a socket distribution system can be connected to the inverter to create an on-board 230V supply with several sockets.

The device is equipped at delivery with galvanic isolation. For the safe operation of multiple consumers, it is essential that a circuit breaker (residual current circuit breaker) is built into the socket distribution circuit and the grounding bridge is set in the inverter.

Note:

Note when connecting devices with an electrical drive (such as power drills and refrigerators), that they often need more power than is stated on the type plate.

The inverter can be switched on manually or using a remote control.

Cooling is provided by a fan and is load-dependent.

7.1 Control elements

Front view (fig. 1, page 3):

No.	Description
1	Grid: This LED lights up if the inverter is supplied with external 230 V mains power; the priority circuit is active.
2	Connection for the external 230 V power supply
3	Circuit breaker: Fuse
4	230 V AC output
5	POWER: This LED lights up when the inverter is switched on.
6	OLP: This LED lights up when the consumers connected draw too much electricity.
7	UVP: This LED lights up when battery capacity is too weak.
8	OVP: This LED lights up when the input voltage is too high.

Rear view (fig. 2, page 3):

No.	Description
1	Main switch
2	Connection for MCR-9 remote control
3	Connection for external switch
4	Earth connection
5	Fan
6	Negative terminal
7	Positive terminal

8 Fastening and connecting the inverter

8.1 Fastening the inverter

You can fasten the inverter using the holders supplied.

Note the following safety instructions during installation:

• Ensure the device is standing firmly. Set up the device securely and fasten it in such a way that
• it cannot tip over or fall down
• it cannot move while the vehicle is in motion
• Take precautions necessary to ensure that it is out of reach of children. Dangerous situations may occur which cannot be recognised by children!

When selecting the installation location, observe the following instructions:

• Do not operate the device

• in wet or damp environments

• in dusty environments
• in the vicinity of flammable materials

• in spaces where there is a danger of explosion

• Do not expose the device to a heat source (such as direct sunlight or heating). Avoid additional heating of the device in this way.

• Make sure the cables are the correct length and choose the installation location near the battery supply.
• Select a well-ventilated location for the device.

A ventilation system must be present for installations in small, enclosed spaces.

• Make sure that the air intake on the front of the inverter remains clear.
• Select a mounting surface which is flat and sufficiently firm.

Fasten the inverter as follows (fig. 5, page 4):

Caution

Before drilling any holes, make sure that no electrical cables or other parts of the vehicle can be damaged by drilling, sawing and filing.

Clip two holders on the left bar and two on the lower right bar.
You can move the holders as required.
Fasten the inverter by screwing one screw through each hole in the
holder.

8.2 Connecting the inverter

Caution

The inverter may only be connected by a qualified workshop.

The following information is intended for specialists who are familiar with the guidelines and safety precautions to be applied.

Observe the following safety instructions for the electrical connections:

• Caution - Risk of short circuit!

When working on the vehicle, always disconnect the earth connection to the supply battery.

• Disconnect the 230V external power supply to the caravan.
• If you have to feed cables through metal walls or other walls with sharp edges, use ducts or tubes to prevent damage.
• Do not lay cables which are loose or bent next to electrically conductive material (metal).
• Fasten the cables securely.
• Do not pull on the cables.
• Do not lay the 230V mains cable and the 12/24 V DC cable in the same duct.
• Lay the cables so that they cannot be tripped over or damaged.

Warning - Danger of electrocution!

If you wish to connect more than one consumer to the inverter and install a socket distributor loop, you must arrange a circuit breaker (residual current circuit breaker) and set a grounding bridge in the inverter, see chapter "Connecting multiple consumers" on page 35.

Earthing the inverter

Connect the earth connection on the inverter (fig. 2 4, page 3) with the earth of the vehicle.

Connecting the inverter to the battery

Note

Please be aware that all volatile memories of the connected electric consumers will lose their stored data if the battery is disconnected.

Caution

Make sure the polarity is correct. If the positive and negative connections are reversed, this may damage the device.

Connect the terminal on the red battery connection cable to the positive terminal (fig. 2 7, page 3) on the inverter.
Connect the terminal on the black battery connection cable to the negative terminal (fig. 2 6, page 3) on the inverter.

Check the connections are secure.
You might have to tighten the screws again later.

Note

Sparks may be produced when the connections are made due to the internal capacitors being charged.

Connect the red battery connection cable to the positive terminal on the battery.
Connect the black battery connection cable to the negative terminal on the battery.

Connecting the inverter to the 230 V mains supply

Plug the 230 V connection cable into the connector for the 230 V power supply to the inverter (fig. 1 2, page 3).
Connect the 230V connection cable to a 230V socket in the vehicle.

Connecting the remote control to the inverter

Switch off the inverter.
Insert the cable end of the remote control into the connection (fig. 2 2, page 3).
Set the main switch (fig. 2 1, page 3) to "Remote".

Connecting the external switch to the inverter

Switch off the inverter.
Connect external switch at the remote port according to the circuit diagram (fig. 2 3, page 3):

external switch, voltage supply from the inverter
external switch with its own voltage supply, e.g. from the ignition

Set the main switch (fig. 2 1, page 3) to "Remote".

8.3 Connecting multiple consumers

Warning - Danger of electrocution!

If you wish to connect more than one consumer to the inverter and install a socket distribution circuit, you must arrange a circuit breaker (residual current circuit breaker) and set a grounding bridge in the inverter. The grounding bridge may only be connected by a trained professional who is familiar with the relevant VDE (German Engineering Society) regulations.

The device is equipped at delivery with galvanic isolation. For the safe operation of multiple consumers, it is essential that a circuit breaker (residual current circuit breaker) is built into the socket distribution circuit, see sample circuit diagram in fig. 6, page 5.

Sample circuit diagram legend:

No. in fig. 6, page 5	Explanation
1	230 VAC power source
2	Additional devices, e.g. battery charger, refrigerator
3	DC power source (battery)
4	Inverter
5	Grounding bridge set (At delivery: not set, shown by dotted line)
6	Circuit breaker (residual current circuit breaker)
7	Socket distribution circuit for consumers

Install a residual current circuit breaker in the socket distribution circuit.

Setting grounding bridge (fig. 4, page 4)

Warning - Danger of electrocution!

The grounding bridge may only be connected by a trained professional who is familiar with the relevant VDE (German Engineering Society) regulations.

Note

The grounding bridge plug is always plugged into socket "FG" (insulated AC current) when delivered.

Unscrew the top four fastening screws (2) on the front of the device with a hex key.
Take off the cover (1).

Caution

The grounding bridge is changed with sockets "FG" and "N + FG". Do not alter the other sockets, otherwise the device may be damaged.

Remove the plug (3) from socket "FG" (4).
Insert the plug (3) into socket "N + FG" (5).
Replace the device cover (1) and fix using the screws (2).

9 Using the inverter

Caution

If no circuit breaker is present: If the inverter is connected to the external mains voltage, the 230V output socket is earthed. If there is no external mains voltage, the inverter is only connected to the battery (DC operation). In this case, the 230V output socket is not earthed, but safeguarded with the protective insulation instead.

Caution - Risk of short circuit!

You must switch on the inverter first before switching on the consumers.

When using the inverter, observe the following instructions:

• If the battery voltage drops below the alarm value during operation (see "Low voltage alarm" in chapter "Technical data" on page 41), a warning signal sounds and LED "UVP" (fig. 1 7, page 3) lights up.
• If the battery voltage drops below the shutdown value (See "Low voltage shutdown" in chapter "Technical data" on page 41), the inverter switches off.
• If the inverter overheats, it switches off and LED "OLP" (fig. 1 6, page 3) lights up.

After it cools down, the inverter automatically switches back on.

• When operating the inverter at a high load for lengthy periods, it is advisable to start the engine in order to recharge the vehicle battery.
  Connect your consumer to the 230 V output (fig. 1 4, page 3).

You can also connect a socket distribution system.

Cleaning and caring for the inverter

PerfectPower

9.1 Using the inverter without remote control

Set the main switch (fig. 2 1, page 3) to

• "ON" to switch the inverter on
• "OFF" to switch the inverter off

LED "POWER" lights up when the inverter is switched on.

9.2 Using the inverter with a remote control

Note

Refer to the operating instructions of the remote control which are also included in the scope of delivery.

Set the main switch (fig. 2 1, page 3) to "Remote".

Switch the inverter on or off using

the buttons on the remote control or
- the external switch

LED "POWER" lights up when the inverter is switched on.

10 Cleaning and caring for the inverter

Caution

Do not use sharp or hard objects or cleaning agents for cleaning as these may damage the device.

Occasionally clean the device with a damp cloth.

11 Rectifying faults

Fault	Cause	Remedy
No output voltage	No contact to the battery	Check contact and cable. Switch on the ignition if necessary.
	Overheating	Switch off the consumer. Let the inverter cool down and ensure better ventilation. If necessary, reduce the constant load.
	Input voltage too high	Check the input voltage on the inverter and compare with the technical data for the inverter.
	Defective fuse (in the inverter or the vehicle)	Replace the fuse with one of the same specifications.
	Defective device	Replace the device.
The device switches on and off repeatedly	Excessive constant load	Reduce the load.
The inverter switches off when the consumers are switched on	Starting current too high	Compare consumer power with the maximum power from the inverter.
The output voltage is too low	Battery voltage is lower than shutdown value (see “Low voltage shutdown” in chapter “Technical data” on page 41)	Charge the battery (start the engine).

Note

The output voltage can only be measured correctly with a True-RMS measuring device.

12 Guarantee

The statutory warranty period applies. If the product is defective, please contact the manufacturer's branch in your country (see the back of the instruction manual for the addresses) or your retailer.

For repair and guarantee processing, please include the following documents when you send in the device:

A copy of the receipt with purchasing date
A reason for the claim or description of the fault

13 Disposal

Place the packaging material in the appropriate recycling waste bins wherever possible.

If you wish to finally dispose of the device, ask your local recycling centre or specialist dealer for details about how to do this in accordance with the applicable disposal regulations.

14 Technical data

Note

The constant output in the technical data may be reduced for ambient temperatures of more than 40^ (e.g. in engine or heating compartments or direct sunlight).

The following technical data applies to all inverters:

	UAECO PerfectPower
	PP1002	PP1004
	PP2002	PP2004
Output voltage:	230 V~nL
Output frequency:	50 Hz ± 2 Hz
Idle current consumption:	< 0.5 A	< 0.6 A
Efficiency at constant load:	>85 %
Input voltage range:	11 – 15 V---	22 – 30 V---
Mains input voltage:	230 V AC~
Low voltage alarm:	11 V	22 V
Low voltage shutdown:	10.5 V	21 V
Low voltage restart:	12.2 V	24.4 V
Excess voltage shutdown:	15.5 V	30.5 V
Overload shutdown:	130%
Excess temperature shutdown:	80 °C
Priority circuit fuse:	10 A
Ambient temperature - storage:	-30 °C – +70 °C
- operation:	0 °C – +40 °C
Humidity - storage:	20% – 90 °C
- operation:	10% – 95%
Testing/certification	CE E26
	UJAECO PerfectPower
	PP1002	PP1004
Item no.:	PP1002	PP1004
Constant output power:	1000 W
Peak output power:	2000 W
DC fuse:	30 A x 4	15 A x 4
Dimensions W x L x H:	176 x 338 x 95 mm
Weight:	3.5 kg

	UJAECO PerfectPower
	PP2002	PP2004
Item no.:	PP2002	PP2004
Constant output power:	2000 W
Peak output power:	4000 W
DC fuse:	30 A x 8	15 A x 8
Dimensions W x L x H:	176 x 443 x 95 mm
Weight:	5 kg

Variations, technical improvements and delivery options reserved.

PerfectPower

7 Description technique

8.3 Conectar various aparatos

Overseas + Middle East

Dometic Norway AS

Skolmar 24

N-3232 Sandefjord

[phone]

[phone]

Mail: [e-mail]

Domatic Benelux B.V.

Ecustraat 3

NL-4879 NP Etten-Leur

雪+31765029000

[phone]

Mail: [e-mail]

WAECO Pacific Pty. Ltd.

1 John Duncan Court

Varsity Lakes QLD 4227

[phone]

[phone]

Mail: [e-mail]

WAECO Impex Ltd.

Suites 2207-2211 · 22/F · Tower 1

The Gateway · 25 Canton Road,

Tsim Sha Tsui · Kowloon

Hong Kong

[phone]

[phone]

Mail: [e-mail]

WAECO Impex Ltd.

Taipei Office

2 FL-3 · No. 56 Tunhua South Rd, Sec 2

Taipei 106, Taiwan

[phone]

[phone]

Mail: [e-mail]

Domatic AB

Regional Office Middle East

PO Box 74775

Dubai, United Arab Emirates

[phone]

[phone]

Mail: [e-mail]

Dometic Marine Division

2000 N. Andrews Ave. Extension

Pompano Beach, FL 33069 USA

[phone]

[phone]

Mail: [e-mail]

Dometic Denmark A/S

Nordensvej 15, Taulov

DK-7000 Fredericia

[phone]

[phone]

Mail: [e-mail]

Domatic Spain S.L.

Cam del Mig, 106

Poligono Industrial Les Corts

E-08349 Cabrera de Mar

(Barcelona)

[phone]

[phone]

Mail: [e-mail]

Domatic S.N.C.