POSEIDON 8 - Pressure washer NILFISK - Free user manual and instructions

USER MANUAL POSEIDON 8 NILFISK

Contents Symbols used to mark instructions

Important safety instructions

Before starting the cleaner

Applications and methods

After using the cleaner

Further information Purpose Operating elements Setting up the cleaner . Connecting the high pressure hose (single usen Connecting the high pressure hoses (2 users) Connecting the water supply . Electrical connection .… Antireeze - before first use - Douuns Connecting the spray lance to the spray gun. Switching on the cleaner . Switching on the cleaner when it is connected to a water supply. . Switching on the cleaner when it is connected to open tanks (suction mode)... . Pressure regulation (Tomado Lance) Pressure regulation on the machine. Techniques Soaking … Detergent and Foam.. Temperature Mechanical Effect. . High Water Flow or High Pressure Some typical cleaning tasks . . Agriculture . Vehicle... Buildings and Equipment. Switching off the cleaner . Disconnecting supply line! Rolling up the electrical lead and sing accessories. Storing the cleaner (below 0°C) … Maintenance plan. Maintenance work . Cleaning water inlet filter . Checking the pump oil level . Changing the pump oil Recycling the cleaner . Guarantee . EU Declaration of Conformity Technical Data. POSEIDONS

POSEIDON & Symbols used to mark instructions Safety instructions in these operating in- Structions which must be observed to prevent risks to persons are marked with this danger sym- bol. enclosed_operat- ing instructions and keep them within reach at all times. Before using the high-pressure cleaner, be sure to also read the This indicates tips and in- structions to simplify work and to ensure safe operation. This symbol is used to mark safety in- structions that must be observed to pre- vent damage to the ma- chine and its performance. 1 Important safety instructions For your oun safety The high-pressure cleaner may only be used by persons in- structed in its use and who have been expressly authorised to do so. Although extremely easy to op- erate, children should not be al- lowed to use the cleaner. General Use of the high-pressure cleaner is subject to the applicable local regulations. Besides the operating instruc- tions and the binding accident prevention regulations valid in the country of use, observe rec- ognised regulations for safety and proper use. Do not use any unsafe work techniques. Transport Transport of the high-pressure cleaner is easy on ils large wheels. For safe transport in and on ve- hicles we recommend to prevent the equipment from sliding and titing by fixing it with bel. For transport at temperatures around or below 0°C, anti-freeze should be drawn into the pump beforehand (see chapter 6). Before starting the cleaner If your 3-phase cleaner was supplied without a plug, have it filed with a suitable 3-phase plug with earth conductor, by an electrician. Before use, check that the high- pressure cleaner is safe and in proper condition. Regulary check whether the power cordis damaged or shows signs of ageing. Use the high-pressure cleaner only when the mains power lead is in a safe condition. (risk of electric shock if damagedi). Check the rated voltage of the high-pressure cleaner _ before connecting it to the mains power supply. Ensure that the voltage shown on the rating plate corre- sponds to the voltage of the lo- cal mains power supply. We strongly recommend that the power supply to the high pres- sure cleaner be connected via a residual current circuit breaker. This device stops the supply of electricity if the leakage current to earth exceeds 30 mA for 30 ms or it has an earth tester cir- cuit. Operate the cleaner only in an upright position! Please observe the regulations and provisions applicable in your country. Before putting the high-pressure cleaner into serv- ice, carry out a visual check of all the major components. CAUTION! High-pressure water jets can be dangerous if misused. The jet must not be directed at persons, animals, live electrical equip- ment or the cleaner itself.

Wear appropriate protective clothing and eye protectors. Do not direct the jet towards yourself or towards other per- sons in order to clean clothes or footwear. During operation of the cleaner, recoil forces are produced at the spraying device and, when the spray lance is held at an angle, a torque is also created. The spraying device must therefore be held firmly in both hands. Do not use the cleaner when other people without protec- tive clothing are in the working area. Check that cleaning will not result in dangerous substanc- es (e.g. asbestos, oil) being washed off the object to be cleaned and harming the envi- ronment. Do not clean delicate parts made of rubber, fabric, etc. with the 0° jet. Keep some distance between high pressure nozzle and surface in order to prevent the surface from damage. Do not use the high-pressure hose for lifting loads. NOTE! The maximum permissible working pressure and temper- ature are printed on the high- pressure hose. Do not continue to use the cleaner if the mains power lead or high-pressure hose is dam- aged. Ensure adequate air circulation. Do not cover the cleaner or op- erate it in inadequately venti- lated rooms! Store the cleaner where will not be exposed to frostl Never operate the cleaner with- out water. Even brief shortages of water result in severe dam- age to the pump seals. Water connection This_high pressure washer is only al- lowed to be connect: ed with the drinking water mains, when an appropriate backflow pre venter has been installed, Type BA according to EN 1717. The backflow preventer can be or- dered under number 10641117 7,106411178,106411179, 1064 11184. The length of the hose between the backflow preventer and the high pressure washer must be at least 12 metres (min diameter 3/4 inch) to absorb possible pressure peaks. Op- eration by suction (for example from a rainwater vessel) is car- ried out without backflow pre- venter. Recommended suction set: 61256. As soon as water has flown through the BA valve, this water is not considered to be drinking water any more Operation CAUTION! Unsuitable extension leads can represent a source of danger. Always unwind cord from the reels completely to prevent the power cord overheating. Plugs and connectors of mains power leads must be at least splash water-proof. When using an extension cord, check the minimum cross-sec- tions of the cable: Cable length | Cross section m <16A |<25A upio20m | o1.5mm | 02.5mm 201050m | 025 | 040mm Do not damage the mains pow- er lead (e.g. by driving over it, pullng or crushing it). Disconnect the power cord by pulling the plug only (do not pull or tug the power cord) POSEIDONS Electrical equipment CAUTION! Never spray electrical _equip- ment with water: danger for per- sons, risk of short-circuiting. The cleaner may only be con- nected to a correclly installed plug socket. Switching on the cleaner may cause voltage fluctuations. Voltage _ fluctuations … should not oceur if the impedance at the transfer point is less than

0.15 Q. fin doubt ask your local

electricity supplier. Maintenance and repair CAUTIO! Always remove the plug from the mains plug socket before clean- ing or carrying out maintenance work on the cleaner. Carry out only the maintenance operations described in the op- erating instructions. Use only original Nilfisk-Alto spare parts. Do not make any technical mod- ifcations to the high-pressure cleaner. Ensure that the machine is reg- uarly serviced by Authorised Nifisk-Allo dealers in accord- ance with the maintenace plan. Failure to do so wil invalidate the warranty. CAUTION! High-pressure _hoses, _fittings and couplings are important for the safety of the cleaner. Use only _high-pressure parts ap- proved by the manufacturer! The mains power lead must not differ from he version specified by the manufacturer and may only be changed by an electri- cian. Please contact the Nifisk-Alto service department or an au- thorised specialist work-shop for

POSEIDON & all other maintenance or repair work! Testing The cleaner conforms to the German Guidelines for Lig- uid Spray Jet Devices”. The high-pressure cleaner must be subjected to a safety examina- tion in accordance with the ,Ac- cident Prevention Regulations for Working with Liquid Spray Jet Devices (BGR 500-2/2.36)" as required, but at least every 12 months, by an authorised in- spector. After all repairs or modifica- ions to electrical equipment, the protective conductor resist- ance, the insulation resistance and the leakage current must be measured. Furthermore, a visual inspection of the mains power lead, a voltage and cur- rent measurement and à func- tion test must be carried out. Our after-sales service techni- cians are at your disposal as au- thorised inspectors. The complete , Accident Preven- ion Regulations for. Working with Liquid Spray Jet Devices" are available from the Carl Hey- 2 Description 21 Purpose

2.2 Operating elements

3.1 Setting up the cleaner

This high-pressure cleaner has been designed for professional use in — Agriculture — industry — transport industry — automotive cleaning — municipal facilities — cleaning trade — construction industry etc. See fold-out page at front of these operating instructions. Handie Spray gun Receptacle for Spray lance Pressure regulation on spray lance 5 Spray lance ECS manns Verlag KG, Luxemburger Strasse 449, 50939 Cologne or from the appropriate associa- tion of employers’ liabilty insur- ances. Unloader valve Unacceptably high pressure is fed back without residual pres- sure via a bypass line into the intake line of the pump when the safety device is tripped. The unloader valve is set and sealed at the factory and must not be adjusted

Chapter 5 describes the use of

the_high-pressure cleaner for various cleaning jobs. Always use the cleaner as de- scribed in these operating in- structions. Any other use may damage the cleaner or the sur- face to be cleaned or may result in severe injury to persons.

6. Supply water connection

with water inlet filter

7. Check pump oil level

8 High pressure hose connection 9 Pressure regulation 10 Pressure gauge 11 Main switch 12 Receptacle for electrical lead Before starting the cleaner

1. Before using the cleaner for

the first time, check it careful- 1y for any faults or damage.

3.2 Connecting the high

pressure hose (single user)

3.2.1 Connecting the high

pressure hoses (2 users) 33 Connecting the water supply See chapter 9.4 Tech- nical Data for required quantity of water and water pressure In the case of poor wa- ter quality (sand, etc.), we recommend that a fine water filter is fitted in the water inlet. We recommend the use of a textile- reinforced water hose with a nomi- nal diameter of min. 3/4" (19 mm). CAUTION! In a 2 user system, the nozzle size is different from a single user system. It is necessary to change to the matching spray lances and a distributor mani- old. (see chapter 9.4)

POSEIDONS Check whether the oi level is between the minimum and maximum marks. lf_neces- sary, add oil (see chapter 9.4 for type of oil) . Put the quick connector of the high pressure hose onto the nipple on the cleaner. Put the quick connector of the distributor manifold onto the nipple of the high pres- sure washer Put the quick connector of the high pressure hoses onto the nipples of the dis- tributor manifold . Rinse the water supply hose briefy_in_order to prevent sand an other dirt particles entering into the machine . Connect water supply hose to the machine . Open water tap

Electrical connection The cleaner may only be connected to a correctiy in- Stalled electrical Stallation.

3.5 Antifreeze - before first

41 Connecting the spray lance to the spray gun Always remove any dirt from the nipple before connecting the spray lance to the spray gun. 42 Switching on the cleaner

4.2.1 Switching on the

cleaner wheï connected to a water supply Operate the spray gun several times at short inter- vais to vent the system. The cleaner switches off automati- cally after the spray gun has been closed. To start the cleaner again, operate the spray gun.

4.2.2 Switching on the

cleaner when itis connected to open tanks (suction mode) When using a cord reel:

1. Release brake of the cord

2. Unwind the cord completely.

The machine is protected with antifreeze from the factory. Catch the liquid discharging at Control / Operation

1. Observe safety instructions

2. Put the plug into the electri-

cal socket. first (approx. 1 1) for re-use in a container. Pull the blue quick-release grip (A) of the spray gun for- wards and lock it by tuning it to the left.

2. Insert the nipple of the spray

lance (C) into the quick-re- lease connection and turn the blue quick-release grip to the right (B). . Pull the spray lance (or other accessory) forwards to check that it is Securely attached to the spray gun.

Main switch Tum the switch to position

. Unlock he spray gun and operate it. .. Lock the spray gun even dur- ing short pauses.

. Before connecting the suc- tion hose to the cleaner, fill the hose with water. 2 Main switch Tum the switch to position

3. Unlock the spray gun and op-

43 Pressure regulation (Tomado Lance) 44 Pressure regulation on the machine . Tum the twist grip on the spray unit: — High pressure = clockwise (+) — Low pressure anticlockwise (-} Set pressure and water vol- ume by twisting the pres- sure/volume regulation knob on the machine. 5 Applications and methods

5.12 Detergent and Foam

Efficient high pressure cleaning is achieved by following a few guidelines, combined with your own personal experience of specific cleaning tasks. Accessories and detergents, when correctiy chosen, can increase the efficiency of your pressure washer. Here is some basic information about cleaning, Encrusted or thick layers of dirt can be loosened or softened up by a period of soaking. This is for example an ideal method within ag- riculture — for example, within pig sties. The ideal soaking method can be achieved via use of foam or simple alkaline detergent. Let the product lie on the dirty surfaces for around 30 minutes before pressure washing. The result will be a much quicker high pressure cleaning process. Foam or detergent should be applied onto dry surfaces so that the chemical product is in direct contact with the dirt. Detergents are applied from bottom to top, for example on a car bodywork, in order to avoid “super clean” areas, where the detergent collects in higher concentration and streams downwards. Let the detergent work for several minutes before rinsing before rinsing but never let it dry on the surface being cleaned. Detergents are more effective at higher temperatures. Greases, oils and fats can be broken down more easily at higher temperatures also. Proteins can be cleaned at temperatures of around 60°C. Oils, traffic film around 70°C, and grease can be cleaned at 80°C - 90° C. POSEIDONS

POSEIDON & ŒN 5:14 Mechanical Effect In order to break down tough layers of dirt, additional mechanical effect may be required. Special lances and rotary or wash brushes offer this supplementary effect that cuts through dirt

5.15 High Water Flow or High pressure is not always the best solution and high pressure may

High Pressure damage surfaces. The cleaning effect also depends upon water flow. Pressure levels of around 100 bar may be sufficient for vehicle cleaning (in association with hot water). Higher flow levels give the possibilty to rinse and flush away large amounts of dirt easily. 5.2. Some typical cleaning tasks

Task Accessories Method Stables Chemical Foam 1. Soaking — apply foam to all surfaces (bottom to top) Pig Pens, Sties | Injectors and wait for approx. 30 minutes. Foam lance 2. Remove the dirt from surfaces with the high Cleaning of Powerspeed lance pressure lance or chosen accessory. Again, clean walls, floors and | Floor Cleaner from bottom to top on vertical surfaces. equipment 3. To flush away large quantities of dirt, change to low Detergents pressure mode and use the higher flow to push Disinfectant Universal away the dirt. Alkafoam 4. Use recommended disinfectant products and methods to ensure hygiene. Apply DES 3000 Disinfectant disinfectant once the surfaces are perfectly clean. DES 3000 Machinery. Detergent injection | 1. Apply detergent to vehicle or equipment surfaces in Tractors Powerspeed lances order to soften up dirt and grime. Apply from bottom ploughs etc. Curved lances and to top. underchassis washers | 2. Proceed with cleaning using the high pressure Brushes lance. Clean again from bottom to top. Use accessories to clean in difficult to reach places. . Clean fragile areas such as motors, rubber at lower pressure levels to avoid damage:

Task Vehicle bodywork Accessories Method Standard lance 1. Apply detergent to vehicle or equipment surfaces Detergent injection in order to soften up dirt and grime. Apply from Curved lances and bottom to top. In cases of particularly dirty vehicles, underchassis washers | pre-spray with a product such as Allosil in order brushes Lo remove traces of insects etc, then rinse at low pressure and apply normal car cleaning detergent. Detergents Let detergents setlle for 5 minutes before cleaning Aktive Shampoo off. Metallic surfaces can be cleaned using RimTop. Aktive Foam 2. Proceed with cleaning using the high pressure Sapphire lance. Clean again from bottom to top. Use Super Plus accessories to clean in difficult to reach places. sue Wax Use brushes in order to add a mechanical cleaning

effect. Short lances can help for cleaning of motors RimTop and wheel arches. Curved lances or undercarriage washers can be valuable for the cleaning of car underchassis and wheel arches. . Clean fragile areas such as motors, rubber at lower pressure levels to avoid damage: Apply a liquid wax using the pressure washer in order to protect the bodywork from pollution.

gs and Equipment Task Accessories Method General surfaces Metallic equipment Foam injectors Standard lance Curved lances Tank cleaning head Apply thick foam over the surfaces Lo be cleaned. Appiy on dry surfaces. Apply from top to bottom on vertical surfaces. Let the foam act for up to 30 minutes for the optimal effect.

2. Proceed with cleaning using the high pressure

lance. Use applicable accessories. Use high prior to treatment Detergents pressure Lo dislodge large amounts of incrusted Intensive dirt or grime. Use lower pressure and high water J25 Multi volume in order to rapidiy flush away loose dirt and Combi Aktive rinse surfaces. Alkafoam 3. Apply DES 3000 disinfectant once the surfaces are periectly clean. Disinfectant DES 3000 Areas covered by amounts of loose dirt, such as animal remains in slaughterhouses, can be removed by using high water flow to flush away the dirt to evacuation pits or drains. Tank cleaning heads can be used to clean barrels, vats, mixing tanks etc. Cleaning heads may be hydraulically or electrically powered and give the possibility for automatic cleaning without a constant user. Rusted or Wet Sandblasting | 1. Connect the sandblasting lance to the pressure damages surfaces | equipment washer and place the suction tube in the sand.

2. Always wear protective equipment during

3. Spray the surfaces to be treated with the mix of

water and sand. Rust, paint etc will be stripped off. These are merely several examples of cleaning tasks that can be solved by a pressure washer in asso- ciation with accessories and detergents. Each cleaning task is different. Please consult your local dealer or Nilfisk-Alto representative in order to discuss the best solution for your own cleaning tasks 6 After using the cleaner

6.1 Switching offthe

.. Squeeze the spray gun han- die until the cleaner is de- pressurised.

.. Lock the safety catch on the spray gun. 62 Disconnecting supply lines Remove the water hose from the cleaner. . Pull out the plug from the electrical socket.

Rolling up the electrical lead and storing accessories Storing the cleaner (below 0°C)

1. Store the cleaner in a dry

room without danger of frost or protect as below: CAUTION! If the high-pressure cleaner is stored in a room with tempera- tures around or below 0°C, anti- freeze should be drawn into the pump beforehand:

1. Remove the water inlet hose

2. Remove the spray lance.

3. Switch on the cleaner with

the main switch in position I‘ and activate trigger on the spray gun. Switch off the cleaner after max. 3 minutes.

4. Connect the suction hose to

the water inlet of the cleaner Risk of tripping! To prevent accidents, always carefully rell up the electrical lead. . Wind up the high pressure hose. . Place the spray lance into the spray lance storage.

and place itin a tank contain- ing anti-freeze. . Switch on the cleaner with the main switch in position

. Hold the spray gun over the tank containing anti-freeze and operate it to start suc- tion. . During suction operate the spray gun two or three times. . Liflthe suction hose from the tank containing _anti-freeze and operate the spray gun to pump off the remaining anti- freeze.

9. Switching off the cleaner

10.To avoid any risks, store the cleaner temporarly in a heated room before using it again.

7 Maintenance 7.1. Maintenance plan POSEIDONS Every six months After the first 50 à As Week | operating hours | °' 509 0Pere#ing | required

7.2.1 Cleaning water inlet filter e e

7.2.2 Checking pump oil level e

7.2.3 Changing pump oil e e

7.2. Maintenance work

7.2.1 Cleaning water inlet

7.2.2 Checking the pump oil

7.23 Changing the pump oil

Avwater filter is fitted on the water inlet to prevent large particles of dirt from entering into the pump.

1. Unscrew the quick-release

Remove the filter and rinse it. Replace damaged filter. Re- place damaged filer. Check whether the oil level is between the minimum and maximum marks. If neces- sary, add oil (see chapter 9.4 for type of oil) Unscrew the oil drain plug (A) and drain oil into a suitable container.

2. Check that the drain plug

gasketis in place and reinstall drain plug Fill pump with proper grade and amount of oil. Oil grade and capacity see chapter ‘9.4 Technical Data’.

POSEIDON & æ 8 Troubleshooting Faut Cause Remedy Pressure drop Airin the system High pressure nozzle blocked wom Pressure control on the spray pipe is not set correctiy Vent the system by operating the spray gun several times at short intervals. 1f necessary, operate the cleaner for a short time without the high- pressure hose connected. Clean/replace the high pressure nozzle Set the required working pressure Pressure fluctuations Pump draws in air (only possible in suction mode) Lack of water Water inlet hose is 100 long or its cross-section too small Lack of water caused by blocked water filter Lack of water because max. permissible suction height has not been heeded Check that the suction set is air-tight Open water tap Use specified water inlet hose Clean the water filter in the water connection (never work without water filter) See instructions The motor does not start when the cleaner is switched on The plug is not inserted properiy, Le. there is no current The mains fuse is switched off Check the plug, lead and switch and if necessary have them replaced by a trained electrician Switch on the mains fuse When the cleaner is switched on the motor buzzes without starting The mains voltage is 100 low or there is a phase failure. The pump is blocked or frozen Incorrect cross-section or length of the extension lead Have the electrical connection checked Contact the Nilfisk-Alto customer service Use lead with correct cross section or length The motor switches off The overload protection has been activated due to overheating or overloading of the motor High-pressure nozzle is dirty Check that the mains voltage and the cleaner voltage are the same. Switch off the cleaner and allow it to cool for at least 3 minutes Change the high-pressure nozzle

9.1 Recyclingthecleaner Make the old cleaner unusable As specified in European Direc-

immediately. tive 2002/S6/EC on old electrical

1. Unplug the cleaner and cut and electronic appliances, used

the power cord electrical goods must be col- Do not discard of electrical ap- lected separately and recycled pliances with household waste. ecologically. Contact your local — authorities or your nearest deal- er for further information. 92 Guarantee Our general conditions of busi- … change as a result of technical ness are applicable with regard advances. to the guarantee. Subject to 93 EU Declaration of Conformity EU Declaration of Conformity High Pressure Cleaner POSEIDON & Description 400 V3, 50 Hz, IP XS The design ofthe unit corresponds to EC Machine Directive J37/EEG the following pertinent regulations: EC Lousvolage Directive 7323/EEC EC EMV Directe BN3SGEEG Applied harmonised standards: EN 12100. EN 60335 2:79 EN 86014:1, EN 560142, EN 6000-32 Applied national standards and technical DIN EN 60335-2-79 speciications: Lu ALTO Deutschland GmbH A el, Ge Doerére-Sinte 28 EL EerEes D-89287 Bellenbers Dil.Irg- Woïgang Nouvkamp Test and approvals Bellnberg, 01.06.2008